A coated umbrella cleaning device

Abstract

The utility model discloses a kind of coated umbrella cleaning equipment, to solve the problem of low efficiency, unstable effect of traditional manual cleaning coated umbrella. Equipment includes rack, cleaning brush, motor, rotating control mechanism, spraying mechanism, control system and guide mechanism. Rack provides stable support;Loudspeaker-shaped cleaning brush is made of nylon and steel wire, and is attached to umbrella surface;At least two reverse rotation motors drive brush, drive umbrella rotation;At least four groups of rotating control components are divided into X, Y direction, support and assist umbrella rotation;Spraying mechanism is above umbrella, and pure water is sprayed by rotating nozzle;Control system controls cleaning parameter, realizes automation;Guide mechanism is arc height difference support, and it is convenient to take and place umbrella. The equipment is efficient and uniform, convenient to operate, suitable for large-scale production, and improves coating yield.

Description

Technical Field

[0001] This utility model belongs to the field of coated umbrella cleaning technology, specifically relating to a coated umbrella cleaning device. Background Technology

[0002] In the field of coating processing, coated umbrellas are the core fixtures that carry products to be coated. The cleanliness of their surface directly affects the quality of subsequent coating processes. If coating residues, dust, or oil stains are attached to the surface of the umbrella, defects such as pinholes, spots, and uneven thickness will appear in the coating layer. In severe cases, it may even cause the product to be scrapped. Therefore, coated umbrellas need to be cleaned and maintained regularly.

[0003] Currently, the industry primarily uses traditional manual cleaning methods for cleaning coated umbrellas: operators use brushes or cloths dipped in cleaning solution to wipe the surface of the umbrellas, followed by manual rinsing to remove any residual cleaning solution. This method not only relies heavily on the operator's experience and meticulousness, making it difficult to ensure uniform cleaning of every area, resulting in poor cleaning stability and low consistency; furthermore, the efficiency of manual cleaning is limited by the speed of human operation. When dealing with a large number of coated umbrellas in mass production, the cleaning efficiency is far from keeping pace with the production rhythm, easily causing delays in fixture turnover and affecting the overall production schedule.

[0004] Furthermore, during manual cleaning, operators need to directly contact the cleaning solution and the umbrella surface. On the one hand, the chemical properties of the cleaning solution may irritate the operator's skin, posing a certain safety hazard. On the other hand, manual contact may also leave new fingerprints or stains on the umbrella surface, increasing the risk of secondary contamination. In summary, traditional manual cleaning methods can no longer meet the coating industry's requirements for cleaning efficiency, cleaning quality, and operational safety. Developing a high-efficiency, automated cleaning device suitable for coated umbrellas has become an urgent problem to be solved in the industry. Utility Model Content

[0005] To address the aforementioned problems in the existing technology, this utility model provides a coating umbrella cleaning equipment, which solves the problems of poor cleaning effect stability, low consistency, and difficulty in matching the efficiency of large-scale production in the traditional manual cleaning method for coating umbrellas in the current industry, as well as the safety hazards of operators coming into contact with the cleaning solution and the problem of secondary pollution caused by manual contact.

[0006] The objective of this utility model can be achieved through the following technical solution: a coated umbrella cleaning device, comprising a frame, a cleaning brush, a motor, a rotation control mechanism, a spraying mechanism, and a control system; the cleaning brush is mounted on the frame and is used to contact the surface of the coated umbrella to be cleaned; the motor is mechanically connected to the cleaning brush and is used to drive the cleaning brush to rotate, thereby causing the coated umbrella to rotate around its own central axis; the rotation control mechanism is mounted on the frame and is used to support and assist the rotation of the coated umbrella during the cleaning process; the spraying mechanism is mounted on the frame and is used to apply a cleaning medium to the surface of the coated umbrella; the control system is electrically connected to the motor, the rotation control mechanism, and the spraying mechanism respectively, and is used to control the automated cleaning process.

[0007] As a preferred embodiment of this utility model, the cleaning brush is trumpet-shaped, and the bristles of the cleaning brush are made of a combination of nylon and steel wire.

[0008] As a preferred embodiment of this utility model, the motor includes at least two motors, which are respectively disposed on the left and right sides of the coated umbrella and located above and below the coated umbrella, and rotate in opposite directions to drive the coated umbrella to rotate.

[0009] As a preferred embodiment of this utility model, the rotation control mechanism includes at least four rotating components, which are respectively arranged along the X and Y directions; the component in the X direction is used to support and drive the coated umbrella to rotate, and the component in the Y direction is used to drive the coated umbrella to rotate.

[0010] As a preferred embodiment of this utility model, the spraying mechanism is installed on the frame, located above the coating umbrella, and includes at least one set of cleaning liquid rotating nozzles and at least one set of pure water rotating nozzles; the cleaning liquid rotating nozzles are connected to the cleaning liquid tank through pipes and are used to spray cleaning liquid; the pure water rotating nozzles are connected to the pure water tank through pipes and are used to spray pure water.

[0011] As a preferred technical solution of this utility model, it also includes a guiding mechanism, which is an arc-shaped bracket set on one side of the frame and has a height difference structure, for facilitating the placement or removal of the coated umbrella.

[0012] As a preferred technical solution of this utility model, the control system can set and control parameters such as cleaning time, rotation speed and spray flow rate.

[0013] The beneficial effects of this invention are as follows: By driving the cleaning brush to rotate via a motor and assisting the umbrella's rotation with a rotation control mechanism, combined with a spray mechanism to evenly spray pure water, automated cleaning is achieved, significantly reducing manual intervention and avoiding the problems of low efficiency and susceptibility to operational experience associated with manual cleaning. This meets the demands of large-scale production for cleaning efficiency and consistency. Simultaneously, the trumpet-shaped cleaning brush, made of a combination of nylon and steel wire, adheres to the 1 / 5 spherical surface of the umbrella, efficiently removing impurities and extending brush life. The umbrella's rotation and the X and Y direction rotation control components ensure thorough cleaning, reducing the impact of impurities on subsequent coating quality and improving coating production yield. The arc-shaped height difference guide mechanism facilitates umbrella placement and removal, and the control system supports precise multi-parameter settings, enabling one-button start-up for cleaning, reducing operational difficulty and labor intensity. Furthermore, the frame provides stable support, and the coordinated operation and controllable parameters of each component reduce operational failures, ensuring the reliability of long-term continuous production and adapting to the needs of large-scale coating production scenarios. Attached Figure Description

[0014] To facilitate understanding by those skilled in the art, the present invention will be further described below with reference to the accompanying drawings.

[0015] Figure 1 This is a main structural block diagram of the present invention; Figure 2 This is a side view structural block diagram of the present invention; Figure 3 This is a top view of the structural block diagram of this utility model.

[0016] In the diagram: 1. Frame; 2. Cleaning brush; 3. Motor; 4. Rotary control mechanism; 5. Spraying mechanism; 51. Rotary nozzle; 6. Coating umbrella; 7. Guide mechanism. Detailed Implementation

[0017] To further illustrate the technical means and effects adopted by this utility model in order to achieve the intended utility model purpose, the following detailed description of the specific implementation methods, structure, features and effects of this utility model is provided in conjunction with the accompanying drawings and preferred embodiments.

[0018] Please see Figure 1-3 This embodiment provides a cleaning device for coated umbrellas. Through the coordinated operation of its components, the device achieves efficient, uniform, and automated cleaning of coated umbrellas 6. The device mainly includes a frame 1, cleaning brushes 2, a motor 3, a rotation control mechanism 4, a spraying mechanism 5, a control system, and a guiding mechanism 7.

[0019] Frame 1 serves as the supporting structure for the entire equipment, providing a stable and reliable installation foundation for other components and ensuring the overall stability of the equipment during operation.

[0020] The cleaning brush 2 is mounted on the frame 1 and is used to directly contact the surface of the coated umbrella 6 to be cleaned. In this embodiment, the cleaning brush 2 is trumpet-shaped, fitting against the surface of a 1 / 5 spherical umbrella. This design allows for better contact with the curved surface of the coated umbrella 6. The bristles are made of a combination of nylon and steel wire, which effectively removes stubborn coating residues, ensuring cleaning results, while also improving the brush's durability and extending its service life.

[0021] The motor 3 is mechanically connected to the cleaning brush 2 and is used to drive the cleaning brush 2 to rotate. The equipment includes at least two motors 3, which are respectively set on the left and right sides of the coated umbrella 6, with one located above and the other below. The two motors 3 rotate in opposite directions. By driving the cleaning brush 2 to rotate, they can effectively drive the coated umbrella 6 to rotate around its own central axis, thereby achieving all-round cleaning of the umbrella surface.

[0022] A rotation control mechanism 4 is mounted on the frame 1 and is used to support and assist the rotation of the coated umbrella 6 during the cleaning process. This mechanism includes at least four rotating components, arranged along the X and Y directions respectively. The components in the X direction primarily support the umbrella and drive its rotation, while the components in the Y direction assist in driving the rotation. This multi-directional control arrangement ensures the stability of the coated umbrella 6 during high-speed rotation cleaning and guarantees the uniformity of cleaning, allowing the entire umbrella to be thoroughly and effectively cleaned.

[0023] The spraying mechanism 5 is mounted on the frame 1 and includes a cleaning fluid nozzle and a pure water nozzle, both of which are rotating nozzles 51. The cleaning fluid nozzle is connected to the cleaning fluid tank through a pipe and is used to apply the cleaning medium to the umbrella surface in the early stage of cleaning, in conjunction with the brush to remove stubborn residues. The pure water nozzle is connected to the pure water tank through a pipe and is used to spray pure water in the later stage of cleaning to rinse away cleaning fluid residues and impurities, ensuring that there are no chemical residues on the umbrella surface. In conjunction with the work of the cleaning brush 2, it efficiently washes away the dirt brushed off.

[0024] The guide mechanism 7 is an arc-shaped support set on one side of the frame 1, and its structure has a height difference. When the operator picks up or puts down the coating umbrella 6, he can press its edge against the guide mechanism 7, and use the height difference to make it smoothly enter or move out of the working position in the center of the equipment, which greatly improves the convenience and safety of operation.

[0025] The control system, electrically connected to motor 3, rotary positioning mechanism 4, and spraying mechanism 5, is the core of automated cleaning. Operators can preset key process parameters such as cleaning time, rotation speed, and spray flow rate through this system. Once set, the entire cleaning process can be completed with a single button press, reducing manual intervention, ensuring consistent cleaning quality, and significantly reducing the workload of operators.

[0026] The working process of this utility model is as follows: First, the operator places the coated umbrella 6 to be cleaned into the center of the equipment via the guide mechanism 7. Then, the cleaning parameters are set on the control system and the equipment is started. The motor 3 drives the cleaning brush 2 to rotate in the opposite direction, causing the coated umbrella 6 to rotate. At the same time, the rotation control mechanism 4 provides stable support and assists in the rotation of the umbrella. The rotating nozzle 51 of the spraying mechanism 5 begins to evenly spray cleaning solution and pure water onto the surface of the umbrella. Under the dual action of mechanical brushing and rinsing with pure water, the dirt on the surface of the umbrella is efficiently removed. After the cleaning time is up, the equipment automatically stops, and the operator can easily remove the clean coated umbrella 6.

[0027] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model in any way. Although the present utility model has been disclosed above with reference to preferred embodiments, it is not intended to limit the present utility model. Any person skilled in the art can make some modifications or alterations to the above-disclosed technical content to create equivalent embodiments without departing from the scope of the present utility model. Any simple modifications, equivalent changes and alterations made to the above embodiments based on the technical essence of the present utility model without departing from the scope of the present utility model shall still fall within the scope of the present utility model.

Claims

1. A coating umbrella cleaning device, characterized in that, The system includes a frame, a cleaning brush, a motor, a rotation control mechanism, a spraying mechanism, and a control system. The cleaning brush is mounted on the frame and is used to contact the surface of the coated umbrella to be cleaned. The motor is mechanically connected to the cleaning brush and is used to drive the cleaning brush to rotate, thereby causing the coated umbrella to rotate around its own central axis. The rotation control mechanism is mounted on the frame and is used to support and assist the rotation of the coated umbrella during the cleaning process. The spraying mechanism is mounted on the frame and is used to apply a cleaning medium to the surface of the coated umbrella. The control system is electrically connected to the motor, the rotation control mechanism, and the spraying mechanism respectively, and is used to control the automated cleaning process.

2. The coating umbrella cleaning equipment according to claim 1, characterized in that, The cleaning brush is trumpet-shaped, and its bristles are made of a combination of nylon and steel wire.

3. The coating umbrella cleaning equipment according to claim 1, characterized in that, The motor includes at least two motors, which are respectively located on the left and right sides of the coated umbrella and above and below the coated umbrella, and rotate in opposite directions to drive the coated umbrella to rotate.

4. The coating umbrella cleaning equipment according to claim 1, characterized in that, The rotation control mechanism includes at least four rotating components, which are respectively arranged along the X and Y directions; the component in the X direction is used to support and drive the coated umbrella to rotate, and the component in the Y direction is used to drive the coated umbrella to rotate.

5. The coating umbrella cleaning equipment according to claim 1, characterized in that, The spraying mechanism is mounted on the frame, located above the coating umbrella, and includes at least one set of cleaning liquid rotating nozzles and at least one set of pure water rotating nozzles; the cleaning liquid rotating nozzles are connected to the cleaning liquid tank through pipes and are used to spray cleaning liquid; the pure water rotating nozzles are connected to the pure water tank through pipes and are used to spray pure water.

6. The coating umbrella cleaning equipment according to claim 1, characterized in that, It also includes a guiding mechanism, which is an arc-shaped bracket set on one side of the frame and has a height difference structure to facilitate the placement or removal of the coated umbrella.

7. The coating umbrella cleaning equipment according to claim 1, characterized in that, The control system can set and control parameters such as cleaning time, rotation speed, and spray flow rate.

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