Nickel alloy wire production wire drawing machine
By introducing a cleaning and dust removal unit into the drawing machine used for nickel alloy wire production, the problem of foreign matter residue on the surface of nickel alloy wire was solved, and the production quality of nickel alloy wire was improved.
Patent Information
- Application Number
- CN202521903233.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-04
- Publication Date
- 2026-08-25
- Estimated Expiration
- 2035-09-04
AI Technical Summary
Foreign matter such as metal dust, graphite lubricant ash, and oxide scale fragments remaining on the surface of nickel alloy wire after cold drawing and online annealing are pressed into or sintered in subsequent processes, resulting in ash inclusions and micropores, which affect production quality.
A wire drawing machine for producing nickel alloy wire has been designed, comprising a frame, a feed roller and a take-up roller, with a cleaning unit and a dust removal unit in the middle. The cleaning unit consists of a transmission belt, a support frame, a rotating roller, a motor, a scraper and a cleaning roller brush, and is used to clean the surface of the nickel alloy wire; the dust removal unit is used to clean the dust and debris from the surface of the transmission belt.
By combining the cleaning unit and the dust removal unit, the cleaning time is extended, the cleaning effect of nickel alloy wire is improved, and production quality is ensured.
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Figure CN224673503U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of wire drawing machines, and in particular to a wire drawing machine for producing nickel alloy wire. Background Technology
[0002] Nickel alloy wire is a type of wire-like metal material made primarily of nickel with the addition of various alloying elements. It is widely used in extreme working conditions such as high temperature, high corrosion, high resistance, or precision control, and is often used in heating elements of electric furnaces, soldering irons, and electric irons.
[0003] After multiple cold drawing and online annealing processes, nickel alloy wires will have residual foreign microparticles such as metal dust, graphite lubricant ash, and oxide scale fragments on their surface. If these foreign objects are pressed into or sintered into the substrate during subsequent winding, heat treatment, or functional coating processes, they will form "ash inclusions," "micropores," or "hard spots," affecting the production quality of the nickel alloy wires. Utility Model Content
[0004] The purpose of this section is to outline some aspects of embodiments of the present invention and to briefly describe some preferred embodiments. Simplifications or omissions may be made in this section, as well as in the abstract and title of this application, to avoid obscuring the purpose of these documents; however, such simplifications or omissions should not be construed as limiting the scope of the present invention.
[0005] In view of the problems existing in the current nickel alloy wire drawing machine, this utility model is proposed.
[0006] Therefore, the purpose of this utility model is to provide a drawing machine for producing nickel alloy wire, which aims to solve the problem that "after nickel alloy wire undergoes multiple cold drawing and online annealing processes, the surface will retain foreign micro-particles such as metal dust, graphite lubricant ash, and oxide scale fragments. Once these foreign objects are pressed into or sintered into the substrate during subsequent winding, heat treatment, or functional coating processes, they will form 'ash inclusions,' 'micropores,' or 'hard spots,' affecting the production quality of nickel alloy wire."
[0007] To solve the above-mentioned technical problems, this utility model provides the following technical solution:
[0008] A drawing machine for producing nickel alloy wire, comprising:
[0009] The frame has a wire feeding roller and a wire taking roller installed at its two ends, and two sets of sliding grooves are provided on the upper side of the frame.
[0010] A cleaning unit is located in the middle of the frame. The cleaning unit includes two sets of transmission belts for cleaning the surface of the nickel alloy wire.
[0011] A dust removal unit is installed on the sides of the two sets of transmission belts and is used to clean and remove dust from the transmission belts.
[0012] As a preferred embodiment of the nickel alloy wire drawing machine for production described in this utility model, the cleaning unit includes two sets of support frames that are slidably connected to the inner wall surface of the frame. Three sets of rotating rollers are rotatably connected inside each of the two sets of support frames, and a transmission belt is movably connected to the surface of the rotating rollers. A motor is fixedly connected to the upper surface of each of the two sets of support frames, and the output end of the motor is fixedly connected to the rotating roller. An adjustment component is provided on the upper side of each of the two sets of support frames.
[0013] In a preferred embodiment of the nickel alloy wire drawing machine of this utility model, the adjusting component includes a second motor fixedly connected to the frame, and a bidirectional screw fixedly connected to the output end of the second motor. Both ends of the bidirectional screw are threadedly connected to threaded blocks, and the lower ends of the threaded blocks are fixedly connected to the support frame.
[0014] In a preferred embodiment of the nickel alloy wire drawing machine of the present invention, the upper sides of both sets of support frames are fixedly connected with sliders, and the sliders are slidably connected with limit rods inside, and the two ends of the limit rods are fixedly connected to the inner wall surface of the groove.
[0015] In a preferred embodiment of the nickel alloy wire drawing machine described in this utility model, the two sets of transmission belts are arranged horizontally and symmetrically with the center line of the frame as the center, and the surfaces of the two sets of transmission belts are provided with sponge.
[0016] As a preferred embodiment of the drawing machine for producing nickel alloy wire described in this utility model, the dust removal unit includes two sets of scrapers that are movably connected to two sets of transmission belts, and the scrapers are respectively arranged on opposite sides of the two sets of transmission belts. Each set of scrapers has a side fixing plate fixedly connected to both ends, and the side fixing plates are fixedly connected to the support frame.
[0017] In a preferred embodiment of the nickel alloy wire drawing machine described in this utility model, cleaning rollers are movably connected to both sides of the two sets of transmission belts, and the cleaning rollers are rotatably connected to the side fixing plates.
[0018] In a preferred embodiment of the nickel alloy wire drawing machine described in this utility model, cleaning plates are movably connected to the opposite sides of the two sets of cleaning roller brushes, and both ends of the cleaning plates are fixedly connected to the side fixing plates.
[0019] The beneficial effects of this utility model are:
[0020] The nickel alloy wire is drawn inside the frame by the pay-off roller and take-up roller. At the same time, the cleaning unit cleans the surface of the nickel alloy wire with the transmission belt, and the dust removal unit removes the dust adsorbed on the surface of the transmission belt. This not only cleans the nickel alloy wire, but also extends the cleaning time, improves the cleaning effect, and ensures the production quality of the nickel alloy wire. Attached Figure Description
[0021] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them:
[0022] Figure 1 This is a three-dimensional structural diagram of a drawing machine for producing nickel alloy wire proposed in this utility model;
[0023] Figure 2 This is a schematic diagram of the three-dimensional structure of the frame;
[0024] Figure 3 for Figure 1 A schematic diagram of the three-dimensional structure cross-section;
[0025] Figure 4 for Figure 3 Enlarged schematic diagram of the structure at point A in the middle;
[0026] Figure 5 This is a three-dimensional structural diagram of the cleaning unit.
[0027] In the diagram: 100, frame; 101, pay-off roller; 102, take-up roller; 103, chute; 200, cleaning unit; 201, support frame; 202, rotating roller; 203, transmission belt; 204, motor one; 205, adjusting assembly; 2051, motor two; 2052, bidirectional screw; 2053, threaded block; 2055, slider; 2056, limit rod; 300, dust removal unit; 301, scraper; 302, side fixing plate; 303, cleaning roller brush; 305, cleaning plate. Detailed Implementation
[0028] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.
[0029] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0030] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.
[0031] Secondly, this utility model is described in detail with reference to the schematic diagrams. When describing the embodiments of this utility model, for ease of explanation, the cross-sectional views illustrating the device structure may be partially enlarged, not adhering to the usual scale. Furthermore, the schematic diagrams are merely examples and should not limit the scope of protection of this utility model. In addition, actual manufacturing should include the three-dimensional spatial dimensions of length, width, and depth.
[0032] Example 1
[0033] Reference Figure 1-2 This is the first embodiment of the present invention, which provides a drawing machine for producing nickel alloy wire, comprising:
[0034] The frame 100 has a wire feeding roller 101 and a wire taking roller 102 installed at its two ends respectively, and two sets of sliding grooves 103 are provided on the upper side of the frame 100.
[0035] The cleaning unit 200 is located in the middle of the frame 100. The cleaning unit 200 includes two sets of transmission belts 203 for cleaning the surface of the nickel alloy wire.
[0036] The dust removal unit 300 is installed on the sides of the two sets of transmission belts 203 and is used to clean and remove dust from the transmission belts 203.
[0037] During use, the nickel alloy wire is drawn inside the frame 100 by the pay-off roller 101 and the take-up roller 102. At the same time, the cleaning unit 200 cleans the surface of the nickel alloy wire by the transmission belt 203, and the dust removal unit 300 cleans the dust adsorbed on the surface of the transmission belt 203. This allows the transmission belt 203 to not only clean the nickel alloy wire, but also to extend the cleaning time, improve the cleaning effect, and ensure the production quality of the nickel alloy wire.
[0038] Example 2
[0039] Reference Figure 1-5This is the second embodiment of the present invention. Unlike the previous embodiment, the cleaning unit 200 includes two sets of support frames 201 that are slidably connected to the inner wall surface of the frame 100. Three sets of rotating rollers 202 are rotatably connected inside each of the two sets of support frames 201, and a transmission belt 203 is movably connected to the surface of the rotating rollers 202. A motor 204 is fixedly connected to the upper surface of each of the two sets of support frames 201, and the output end of the motor 204 is fixedly connected to the rotating rollers 202. An adjustment component 205 is provided on the upper side of the two sets of support frames 201. The rotating rollers 202 are driven to rotate by the motor 204, so that the transmission belt 203 can operate to clean the surface of the nickel alloy wire.
[0040] Furthermore, the adjustment component 205 includes a second motor 2051 fixedly connected to the frame 100, and a bidirectional screw 2052 fixedly connected to the output end of the second motor 2051. Both ends of the bidirectional screw 2052 are threadedly connected to threaded blocks 2053, and the lower ends of the threaded blocks 2053 are fixedly connected to the support frame 201. The second motor 2051 drives the bidirectional screw 2052 to rotate, causing the threaded blocks 2053 to drive the support frame 201 to move.
[0041] Furthermore, both sets of support frames 201 are fixedly connected to the upper side of sliders 2055, and the sliders 2055 are slidably connected to limit rods 2056 inside. The two ends of the limit rods 2056 are fixedly connected to the inner wall surface of the slide groove 103, and have a limiting function.
[0042] Furthermore, the two sets of transmission belts 203 are arranged horizontally symmetrically with the center line of the frame 100 as the center, and the surface of both sets of transmission belts 203 is provided with sponge.
[0043] The dust removal unit 300 includes two sets of scrapers 301 that are movably connected to two sets of transmission belts 203. The scrapers 301 are respectively arranged on opposite sides of the two sets of transmission belts 203. Each set of scrapers 301 has a side plate 302 fixedly connected to both ends, and the side plate 302 is fixedly connected to the support frame 201 to scrape off the dust adsorbed on the surface of the transmission belts 203.
[0044] Furthermore, cleaning roller brushes 303 are movably connected to both sides of the two sets of transmission belts 203, and the cleaning roller brushes 303 are rotatably connected to the side fixing plates 302 to further clean the surface of the transmission belts 203.
[0045] Furthermore, cleaning plates 305 are movably connected to the opposite sides of the two sets of cleaning roller brushes 303, and both ends of the cleaning plates 305 are fixedly connected to the side fixing plates 302 to clean the cleaning roller brushes 303 and improve the cleaning effect.
[0046] In use, the motor 2051, powered by the power supply, drives the bidirectional screw 2052 to rotate. The threaded block 2053, threadedly connected to the bidirectional screw 2052, moves the support frame 201 inside the frame 100, causing the two sets of transmission belts 203 to fit tightly against the surface of the nickel alloy wire. Then, the wire drawing process is performed on the nickel alloy wire inside the frame 100 by the pay-off roller 101 and the take-up roller 102. At the same time, the motor 204 drives the rotating roller 202 to rotate inside the support frame 201, thereby driving the transmission belt 203 to run on the surface of the rotating roller 202, so that the transmission belt 203 cleans the surface of the nickel alloy wire. Meanwhile, the scraper 301 and the cleaning roller brush 303, which are movably connected to the surface of the transmission belt 203, clean the dust adsorbed by the transmission belt 203, and the cleaning plate 305 cleans the cleaning roller brush 303. This allows the transmission belt 203 to not only clean the nickel alloy wire, but also extend the cleaning time and improve the cleaning effect.
[0047] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.
Claims
1. A wire drawing machine for producing nickel alloy wire, characterized in that: include: A frame (100) is provided with a wire feeding roller (101) and a wire taking roller (102) installed at both ends of the frame (100) respectively, and two sets of sliding grooves (103) are provided on the upper side of the frame (100). A cleaning unit (200) is disposed in the middle of the frame (100). The cleaning unit (200) includes two sets of transmission belts (203) for cleaning the surface of the nickel alloy wire. A dust removal unit (300) is provided on the sides of two sets of transmission belts (203) for cleaning and removing dust from the transmission belts (203).
2. The wire drawing machine for producing nickel alloy wire according to claim 1, characterized in that: The cleaning unit (200) includes two sets of support frames (201) that are slidably connected to the inner wall surface of the frame (100). Three sets of rotating rollers (202) are rotatably connected inside each of the two sets of support frames (201), and a transmission belt (203) is movably connected to the surface of the rotating rollers (202). A motor (204) is fixedly connected to the upper surface of each of the two sets of support frames (201), and the output end of the motor (204) is fixedly connected to the rotating rollers (202). An adjustment component (205) is provided on the upper side of each of the two sets of support frames (201).
3. The wire drawing machine for producing nickel alloy wire according to claim 2, characterized in that: The adjustment component (205) includes a second motor (2051) fixedly connected to the frame (100), and the output end of the second motor (2051) is fixedly connected to a bidirectional screw (2052). Both ends of the bidirectional screw (2052) are threadedly connected to threaded blocks (2053), and the lower ends of the threaded blocks (2053) are fixedly connected to the support frame (201).
4. The wire drawing machine for producing nickel alloy wire according to claim 3, characterized in that: Both sets of support frames (201) are fixedly connected to the upper side of sliders (2055), and the sliders (2055) are slidably connected to limit rods (2056) inside, and the two ends of the limit rods (2056) are fixedly connected to the inner wall surface of the groove (103).
5. A wire drawing machine for producing nickel alloy wire according to claim 4, characterized in that: The two sets of transmission belts (203) are arranged horizontally symmetrically with the center line of the frame (100) as the center, and the surface of the two sets of transmission belts (203) is provided with sponge.
6. The drawing machine for producing nickel alloy wire according to claim 1, characterized in that: The dust removal unit (300) includes two sets of scrapers (301) movably connected to two sets of transmission belts (203), and the scrapers (301) are respectively arranged on opposite sides of the two sets of transmission belts (203). Each set of scrapers (301) has a side plate (302) fixedly connected to both ends, and the side plate (302) is fixedly connected to the support frame (201).
7. A wire drawing machine for producing nickel alloy wire according to claim 6, characterized in that: Both sides of the two sets of transmission belts (203) are movably connected to cleaning roller brushes (303), and the cleaning roller brushes (303) are rotatably connected to the side fixing plates (302).
8. A wire drawing machine for producing nickel alloy wire according to claim 7, characterized in that: The two sets of cleaning roller brushes (303) are movably connected to a cleaning plate (305) on opposite sides of their surfaces, and both ends of the cleaning plate (305) are fixedly connected to the side fixing plate (302).