A positioning device for oil cup welding

Abstract

The utility model provides a kind of positioning device for oil cup welding, including workbench and at least one positioning unit being installed on workbench;Each positioning unit includes two inner support blocks for supporting bottom plate, lower pressing positioning mechanism for positioning bottom plate and side plate one, side positioning mechanism for positioning side plate two, and end positioning mechanism for positioning end plate one and end plate two;Two inner support blocks are movably arranged on workbench to adjust spacing;Lower pressing positioning mechanism is detachably connected with workbench, and realize the positioning of bottom plate and side plate on inner support block;Side positioning mechanism is detachably connected with workbench, and realize the positioning of side plate two on inner support block;End positioning mechanism is arranged on workbench and positions end plate one and end plate two on inner support block.The positioning device can accurately fix and align oil cup, thereby improving the welding precision and assembly efficiency of oil cup, improving the efficiency of subsequent welding and oil cup finished product quality.

Description

Technical Field

[0001] This utility model relates to the field of welding technology, and more specifically, to a positioning device for welding oil cups. Background Technology

[0002] As a core kitchen appliance, the range hood's oil cup is a crucial component for collecting condensed grease and fumes, directly impacting the appliance's cleanliness and lifespan. Range hood oil cups are mostly made of metal components, which must be seamlessly connected through welding. Therefore, the welding quality directly determines the oil cup's sealing performance (preventing oil leakage) and structural strength (avoiding long-term deformation under load). The positioning device used in the oil cup welding is the core equipment ensuring welding precision, and its performance plays a decisive role in the production efficiency and product quality of range hood oil cups.

[0003] Currently, the oil cup of a range hood is generally welded point by point using a single spot welding machine. The positioning of the metal plates during the welding process is done manually, with each metal plate being aligned and fixed by hand before welding.

[0004] However, the above-mentioned manual operation not only makes the oil cup assembly process complex, time-consuming, and labor-intensive, but also involves subjective judgment when aligning the various metal plates, which can lead to inaccurate alignment and a high error rate. This can result in quality defects such as gaps or incomplete welds in the oil cup after welding, affecting the product's sealing performance and structural strength, and may also cause oil leakage during use, seriously affecting the quality of the finished oil cup. Utility Model Content

[0005] The purpose of this invention is to overcome the shortcomings and deficiencies in the existing technology and provide a simple and practical positioning device for welding oil cups. This positioning device can replace manual operation and accurately fix and align the oil cups, thereby improving the welding accuracy and assembly efficiency of the oil cups, and further improving the efficiency of subsequent welding and the quality of the finished oil cups.

[0006] To achieve the above objectives, this utility model is implemented through the following technical solution: a positioning device for welding oil cups, characterized in that: it is used to press and position the bottom plate forming the oil cup, the side plate one and the side plate two forming the oil cup, and the end plate one and the end plate two forming the oil cup, so as to facilitate welding; the positioning device includes a worktable and at least one positioning unit installed on the worktable; each positioning unit includes two inner support blocks for supporting the bottom plate, a downward positioning mechanism for positioning the bottom plate and the side plate one, a side positioning mechanism for positioning the side plate two, and an end positioning mechanism for positioning the end plate one and the end plate two; Two inner support blocks are movably mounted on the worktable to adjust the spacing; the pressing positioning mechanism is detachably connected to the worktable and positions the bottom plate and side plate one on the inner support blocks; the side positioning mechanism is detachably connected to the worktable and positions side plate two on the inner support blocks; the end positioning mechanism is mounted on the worktable and positions end plate one and end plate two on the inner support blocks.

[0007] In the above scheme, the inner support block supports the bottom plate of the oil cup. The bottom plate, side plate one, side plate two, end plate one, and end plate two are pressed and positioned onto the inner support block by the pressing positioning mechanism, side positioning mechanism, and end positioning mechanism, facilitating subsequent welding. Therefore, this positioning device can replace manual labor for accurate positioning of the oil cup, thereby improving the welding accuracy and assembly efficiency, and consequently improving the efficiency of subsequent welding and the quality of the finished product. Furthermore, the two inner support blocks can be moved and mounted on the worktable to adjust the spacing, accommodating welding and positioning of oil cups of various lengths. The pressing positioning mechanism and side positioning mechanism can also be disassembled and adjusted accordingly.

[0008] The two inner support blocks are movably mounted on the worktable to adjust the spacing. This means that the positioning device also includes a sliding mechanism equal in number to the inner support blocks. Each sliding mechanism includes a sliding component, a sliding drive component, and a connecting block. The sliding component is mounted on the worktable and connected to the inner support blocks. The sliding drive component is connected to the worktable and to the inner support blocks through the connecting block, thereby driving the inner support blocks to move and adjust the spacing between the two inner support blocks.

[0009] The sliding assembly includes a guide rail and a slider; the guide rail is set on the worktable, and the slider is connected to the inner support block and slidably connected to the slider.

[0010] The workbench has a limiting groove, and the connecting block extends out of the limiting groove and connects with the inner support block.

[0011] The detachable connection between the pressing positioning mechanism and the worktable means that the positioning device also includes a mounting frame; the pressing positioning mechanism of each positioning unit is respectively set on the mounting frame, and the mounting frame is detachably connected to the worktable.

[0012] The pressing and positioning mechanism includes a pressing drive component and a pressing block; the pressing drive component is mounted on the mounting frame and located above the inner support block; the pressing block matches the bottom plate and the first side plate; the pressing drive component is connected to the pressing block to drive the pressing block to descend and press the bottom plate and the first side plate against the inner support block.

[0013] The side positioning mechanism includes a pad, a side driving component, and a side pressing block; the pad is detachably connected to the worktable; the side driving component is disposed on the pad and connected to the side pressing block, thereby driving the side pressing block to move and press the side plate to the inner support block.

[0014] The end positioning mechanism includes a mounting block, an end driving component, and an end pressing block; the mounting block is fixedly connected to or detachably connected to the worktable; the end driving component is disposed on the mounting block and connected to the end pressing block, thereby driving the end pressing block to move and press end plate one / end plate two to the inner support block.

[0015] The length of the limiting groove of this utility model can be determined according to the driving stroke of the end driving component. If the length of the limiting groove matches the driving stroke of the end driving component, the mounting block can be fixedly connected to the worktable.

[0016] In each positioning unit, at least one intermediate positioning block for supporting the middle part of the base plate is provided between the two inner support blocks; the intermediate positioning block is set on the worktable; the intermediate positioning block matches the inner wall of side plate one, side plate two and the base plate; Two internal support blocks are arranged in a mirror symmetrical manner; one internal support block matches the inner wall of side plate one, side plate two, bottom plate and end plate one; the other internal support block matches the inner wall of side plate one, side plate two, bottom plate and end plate two.

[0017] The design of the intermediate positioning block can prevent the oil cup from deforming during positioning or welding. The number of intermediate positioning blocks can be determined according to the length of the oil cup.

[0018] The workbench is equipped with support legs and casters for easy movement; the casters are equipped with foot brakes; and the support legs are height-adjustable. When the workbench needs to be moved, the height of the support legs can be adjusted to lift them off the ground, allowing the workbench to move via the casters to the welding station. When the workbench needs to be fixed, the casters can be secured using the foot brakes, and the height of the support legs can be adjusted to bring them into contact with the ground, thus ensuring the workbench is stable on the ground.

[0019] Compared with the prior art, the present invention has the following advantages and beneficial effects: The positioning device for oil cup welding of the present invention has a simple structure and strong practicality. The positioning device can replace manual operation and accurately fix and align the oil cup, thereby improving the welding accuracy and assembly efficiency of the oil cup, and thus improving the efficiency of subsequent welding and the quality of the finished oil cup. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the positioning device for oil cup welding according to this utility model; Figure 2 This is a partial schematic diagram of the positioning device for oil cup welding according to this utility model; Figure 3 yes Figure 2 Enlarged view of point A in the middle; Figure 4 yes Figure 2 Enlarged view at point B in the middle; Figure 5 This is a schematic diagram of the inner support block and sliding mechanism in the positioning device of this utility model; Figure 6 This is a schematic diagram of the sliding drive component in the positioning device of this utility model installed on the worktable; Among them, 1 is the base plate, 2 is side plate one, 3 is side plate two, 4 is end plate one, 5 is end plate two, 6 is the worktable, 7 is the inner support block, 8 is the guide rail, 9 is the slider, 10 is the sliding drive component, 11 is the connecting block, 12 is the mounting bracket, 13 is the pad block, 14 is the side drive component, 15 is the side pressure block, 16 is the mounting block, 17 is the end drive component, 18 is the end pressure block, 19 is the support foot, 20 is the caster, 21 is the middle positioning block, 22 is the limiting groove, 23 is the downward pressure drive component, and 24 is the downward pressure block. Detailed Implementation

[0021] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments. Example

[0022] like Figures 1 to 6 As shown, the positioning device for oil cup welding of this utility model is used to press and position the bottom plate 1 forming the oil cup, the side plate 2 and the side plate 3 forming the oil cup, and the end plate 4 and the end plate 5 forming the oil cup, so as to facilitate welding. The positioning device includes a worktable 6 and two positioning units installed on the worktable 6. Each positioning unit includes two inner support blocks 7 for supporting the bottom plate 1, a pressing positioning mechanism for positioning the bottom plate 1 and the side plate 2, a side positioning mechanism for positioning the side plate 3, and an end positioning mechanism for positioning the end plate 4 and the end plate 5.

[0023] Two inner support blocks 7 are movably mounted on the worktable to adjust their spacing. The downward positioning mechanism is detachably connected to the worktable 6 and positions the bottom plate 1 and side plate 1 2 on the inner support blocks 7. The side positioning mechanism is detachably connected to the worktable 6 and positions the side plate 2 3 on the inner support blocks 7. The end positioning mechanism is mounted on the worktable 6 and positions the end plate 1 4 and end plate 2 5 on the inner support blocks 7.

[0024] Specifically, the two inner support blocks 7 are movably mounted on the worktable to adjust the spacing. This means that the positioning device also includes a sliding mechanism equal in number to the inner support blocks 7. Each sliding mechanism includes a guide rail 8, a slider 9, a sliding drive component 10, and a connecting block 11. The guide rail 8 is mounted on the worktable 6, the slider 9 is connected to the inner support block 7 and is slidably connected to the slider 9, and the sliding drive component 10 is connected to the worktable 6 and connected to the inner support block 7 through the connecting block 11, thereby driving the inner support blocks 7 to move to adjust the spacing between the two inner support blocks 7.

[0025] In addition, the workbench 6 has a limiting groove 22, and the connecting block 11 extends out of the limiting groove 22 to connect with the inner support block 7. The two inner support blocks 7 are arranged in a mirror symmetrical manner; one inner support block 7 matches the inner wall of side plate 1 2, side plate 2 3, bottom plate 1 and end plate 1 4; the other inner support block 7 matches the inner wall of side plate 1 2, side plate 2 3, bottom plate 1 and end plate 2 5.

[0026] The detachable connection between the pressing positioning mechanism and the worktable 6 in this utility model means that the positioning device also includes a mounting frame 12; the pressing positioning mechanism of each positioning unit is respectively set on the mounting frame 12, and the mounting frame 12 is detachably connected to the worktable 6. The pressing positioning mechanism includes a pressing drive component 23 and a pressing block 24. The pressing drive component 23 is installed on the mounting frame 12 and located above the inner support block 7. The pressing block 24 matches the outer wall of the bottom plate 1 and the side plate 2. The pressing drive component 23 is connected to the pressing block 24 to drive the pressing block 24 to descend and press the bottom plate 1 and the side plate 2 to the inner support block 7.

[0027] The side positioning mechanism of this utility model includes a pad 13, a side driving component 14, and a side pressing block 15. The pad 13 is detachably connected to the worktable 6. The side driving component 14 is disposed on the pad 13 and connected to the side pressing block 15, thereby driving the side pressing block 15 to move and press the side plate 2 3 to the inner support block 7.

[0028] The end positioning mechanism of this utility model includes a mounting block 16, an end driving component 17, and an end pressing block 18. The mounting block 16 is fixedly connected to or detachably connected to the worktable 6. The end driving component 17 is mounted on the mounting block 16 and connected to the end pressing block 18, driving the end pressing block 18 to press the end plate 4 / end plate 5 against the inner support block 7. The length of the limiting groove 22 can be determined according to the driving stroke of the end driving component 17. If the length of the limiting groove 22 matches the driving stroke of the end driving component 17, the mounting block 16 can be fixedly connected to the worktable 6.

[0029] In addition, in each positioning unit, an intermediate positioning block 21 for supporting the middle part of the base plate 1 is provided between the two inner support blocks 7. The intermediate positioning block 21 is set on the worktable 6 and matches the inner wall of the side plate 1, side plate 2, and base plate 1. This design can prevent the oil cup from deforming during positioning or welding. The number of intermediate positioning blocks 21 can be determined according to the length of the oil cup.

[0030] The workbench 6 of this invention is equipped with support legs 19 and casters 20 for easy movement at its bottom. The casters 20 are equipped with foot brakes, and the support legs 19 are height-adjustable. When the workbench 6 needs to be moved, the height of the support legs 19 can be adjusted to lift them off the ground, allowing the workbench 6 to move via the casters 20, enabling it to be moved to the welding station. When the workbench 6 needs to be fixed, the casters 20 can be secured using the foot brakes, and the height of the support legs 19 can be adjusted to bring them into contact with the ground, thus ensuring the workbench 6 is stable on the ground.

[0031] The above embodiments are preferred embodiments of the present utility model, but the embodiments of the present utility model are not limited to the above embodiments. Any changes, modifications, substitutions, combinations, or simplifications made without departing from the spirit and principle of the present utility model shall be considered equivalent substitutions and shall be included within the protection scope of the present utility model.

Claims

1. A positioning device for welding oil cups, characterized in that: This positioning device is used to press and position the base plate forming the oil cup, the side plate 1 and side plate 2 forming the oil cup, and the end plate 1 and end plate 2 forming the oil cup to facilitate welding. The positioning device includes a worktable and at least one positioning unit mounted on the worktable. Each positioning unit includes two inner support blocks for supporting the base plate, a downward positioning mechanism for positioning the base plate and side plate 1, a side positioning mechanism for positioning side plate 2, and an end positioning mechanism for positioning end plate 1 and end plate 2. Two inner support blocks are movably mounted on the worktable to adjust the spacing; the pressing positioning mechanism is detachably connected to the worktable and positions the bottom plate and side plate one on the inner support blocks; the side positioning mechanism is detachably connected to the worktable and positions side plate two on the inner support blocks; the end positioning mechanism is mounted on the worktable and positions end plate one and end plate two on the inner support blocks.

2. The positioning device for oil cup welding according to claim 1, characterized in that: The two inner support blocks are movably mounted on the worktable to adjust the spacing. This means that the positioning device also includes a sliding mechanism equal in number to the inner support blocks. Each sliding mechanism includes a sliding component, a sliding drive component, and a connecting block. The sliding component is mounted on the worktable and connected to the inner support blocks. The sliding drive component is connected to the worktable and to the inner support blocks through the connecting block, thereby driving the inner support blocks to move and adjust the spacing between the two inner support blocks.

3. The positioning device for oil cup welding according to claim 2, characterized in that: The sliding assembly includes a guide rail and a slider; the guide rail is set on the worktable, and the slider is connected to the inner support block and slidably connected to the slider.

4. The positioning device for oil cup welding according to claim 2, characterized in that: The workbench has a limiting groove, and the connecting block extends out of the limiting groove and connects with the inner support block.

5. The positioning device for oil cup welding according to claim 1, characterized in that: The detachable connection between the pressing positioning mechanism and the worktable means that the positioning device also includes a mounting frame; the pressing positioning mechanism of each positioning unit is respectively set on the mounting frame, and the mounting frame is detachably connected to the worktable.

6. The positioning device for oil cup welding according to claim 5, characterized in that: The pressing and positioning mechanism includes a pressing drive component and a pressing block; the pressing drive component is mounted on the mounting frame and located above the inner support block; the pressing block matches the bottom plate and the first side plate; the pressing drive component is connected to the pressing block to drive the pressing block to descend and press the bottom plate and the first side plate against the inner support block.

7. The positioning device for oil cup welding according to claim 1, characterized in that: The side positioning mechanism includes a pad, a side driving component, and a side pressing block; the pad is detachably connected to the worktable; the side driving component is disposed on the pad and connected to the side pressing block, thereby driving the side pressing block to move and press the side plate to the inner support block.

8. The positioning device for oil cup welding according to claim 1, characterized in that: The end positioning mechanism includes a mounting block, an end driving component, and an end pressing block; the mounting block is fixedly connected to or detachably connected to the worktable; the end driving component is disposed on the mounting block and connected to the end pressing block, thereby driving the end pressing block to move and press end plate one / end plate two to the inner support block.

9. The positioning device for oil cup welding according to claim 1, characterized in that: In each positioning unit, at least one intermediate positioning block for supporting the middle part of the base plate is provided between the two inner support blocks; the intermediate positioning block is set on the worktable; the intermediate positioning block matches the inner wall of side plate one, side plate two and the base plate; Two internal support blocks are arranged in a mirror symmetrical manner; one internal support block matches the inner wall of side plate one, side plate two, bottom plate and end plate one; the other internal support block matches the inner wall of side plate one, side plate two, bottom plate and end plate two.

10. The positioning device for oil cup welding according to claim 1, characterized in that: The workbench is equipped with support legs and casters for easy movement at the bottom; the casters are equipped with foot brakes; and the support legs are height-adjustable.

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