A ceramic wine bottle production and manufacturing glazing device

Abstract

The utility model discloses a kind of baking flower devices for ceramic wine bottle production and manufacture, including workbench, annular conveyer belt is provided on workbench, baking flower stove, cooling zone and feeding mechanism, discharging mechanism are provided on conveyer belt, feeding mechanism and discharging mechanism are arranged in parallel, two are respectively located at the import of baking flower stove and the export of cooling zone, preheating zone, main baking area and heat preservation zone are sequentially provided in baking flower stove from import to export, cooling zone is sequentially provided with air cooling zone and water cooling zone from import to export, baking flower stove, air cooling zone, water cooling zone are integrated on same control system with feeding mechanism, discharging mechanism, by the setting of conveyer belt, baking flower stove and cooling zone, so that wine bottle can be sequentially preheated, baked, heat preserved and post-cooling treatment when baking flower, avoid the emergence of operator scalding condition in the direct transfer process of wine bottle baking flower end in prior art, simultaneously through the collaborative work of baking flower, cooling, effectively reduce wine bottle cooling time, improve baking flower efficiency.

Description

Technical Field

[0001] This utility model relates to the field of ceramic baking decoration technology, and in particular to a baking decoration device for the production and manufacturing of ceramic wine bottles. Background Technology

[0002] When producing ceramic wine bottles, decals need to be pasted onto the ceramic wine bottles to allow the color to penetrate deeply into the porcelain for decoration. After that, the bottles are placed in a kiln for firing to make the patterns firmly adhere to the glaze of the porcelain.

[0003] Utility model CN220335080U discloses a ceramic wine bottle baking device, including a worktable. Mechanical claws are fixedly installed in both the first and second mounting frames. Through the design of the bidirectional threaded rod, the first mounting frame, and the mechanical claws, a cylinder can push the first and second mounting frames, causing the mechanical claws to approach and clamp the ceramic wine bottle. The bidirectional threaded rod simultaneously drives the first and second sliders to move, and the mechanical claws place the ceramic wine bottle on a placement rack, automatically loading and unloading the ceramic wine bottle. The mechanical claws can also grip the ceramic wine bottle. The bidirectional threaded rod, cylinder, first and second mounting frames work together to unload the ceramic wine bottle, and a second belt conveyor automatically unloads and transports the bottle. This utility model for ceramic wine bottle baking automatically loads and unloads ceramic wine bottles, is simple to operate, and improves the efficiency of baking ceramic wine bottles.

[0004] In the device disclosed in the above utility model, the wine bottle is immediately transferred to the conveyor belt after the baking process is completed. The high temperature of the wine bottle may damage the conveyor belt if it comes into contact with the conveyor belt, and the operator is at risk of being burned. Utility Model Content

[0005] The purpose of this invention is to provide a baking device for manufacturing ceramic wine bottles, in order to solve the problems mentioned in the background art, such as the possibility of high-temperature wine bottles contacting the conveyor belt damaging the belt and the risk of burns to operators.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a ceramic wine bottle manufacturing baking device, comprising a workbench, on which a circular conveyor belt is provided, and a baking oven, a cooling zone, a feeding mechanism, and a discharging mechanism are provided on the conveyor belt. The feeding mechanism and the discharging mechanism are arranged side by side, located at the inlet of the baking oven and the outlet of the cooling zone, respectively. The baking oven is provided with a preheating zone, a main baking zone, and a heat preservation zone in sequence from the inlet to the outlet. The cooling zone is provided with an air cooling zone and a water cooling zone in sequence from the inlet to the outlet. The baking oven, the air cooling zone, the water cooling zone, the feeding mechanism, and the discharging mechanism are integrated into the same control system.

[0007] Preferably, both the feeding mechanism and the unloading mechanism are equipped with cameras.

[0008] Preferably, both the loading mechanism and the unloading mechanism include a device frame set on the workbench, and a conveyor belt is set below the device frame. The two conveyor belts convey in opposite directions. A servo motor is installed on the side of the device frame. A threaded rod is connected to the output shaft of the servo motor. A moving block is threadedly connected to the threaded rod. A multi-station clamping mechanism is connected to the bottom end of the moving block.

[0009] Preferably, a rotary motor is provided between the moving block and the multi-station clamping mechanism in the feeding mechanism and unloading mechanism. The rotary motor is connected to the moving block through a connecting component, and its output shaft is connected to the multi-station clamping mechanism.

[0010] Preferably, the rotary motor and the multi-station clamping mechanism are connected by a quick-release structure.

[0011] Preferably, the conveyor belt uses heat-resistant steel as its skeleton and is provided with a ceramic fiber layer.

[0012] Preferably, the baking oven is heated by an infrared heating tube made of carbon fiber.

[0013] The beneficial effects of this utility model are: In this invention, the arrangement of the conveyor belt, the baking oven, and the cooling zone allows the wine bottles to undergo preheating, baking, heat preservation, and subsequent cooling treatment in sequence during the baking process. This avoids the risk of burns to operators during the direct transfer of wine bottles after baking, as is the case in the prior art. At the same time, the coordinated operation of baking and cooling effectively reduces the cooling time of the wine bottles and improves the baking efficiency.

[0014] This invention achieves the requirement of simultaneous loading and unloading by setting up a loading mechanism and an unloading mechanism, thereby further improving the overall work efficiency of bottle baking. Attached Figure Description

[0015] Figure 1 This is a three-dimensional structural diagram of a ceramic wine bottle manufacturing device proposed in this utility model. Figure 2 This is a schematic diagram showing the distribution of the functional areas of a ceramic wine bottle baking device for manufacturing according to this utility model. Figure 3 This is a side view cross-sectional structural diagram of a ceramic wine bottle manufacturing baking device proposed in this utility model. Figure 4 This is a bottom-view cross-sectional structural diagram of a ceramic wine bottle manufacturing baking device proposed in this utility model. Figure 5 This is a partial front cross-sectional view of a ceramic wine bottle manufacturing device proposed in this utility model.

[0016] In the diagram: 1. Workbench; 2. Conveyor belt; 3. Baking oven; 31. Preheating zone; 32. Main baking zone; 33. Insulation zone; 4. Cooling zone; 41. Air-cooled zone; 42. Water-cooled zone; 5. Feeding mechanism; 6. Unloading mechanism; 7. Camera; 8. Frame; 9. Servo motor; 10. Threaded rod; 11. Moving block; 12. Multi-station clamping mechanism; 13. Conveyor belt; 14. Rotary motor. Detailed Implementation

[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0018] Reference Figure 1-5 A ceramic wine bottle manufacturing device includes a workbench 1, a circular conveyor belt 2 on the workbench 1, a baking oven 3, a cooling zone 4, a feeding mechanism 5, and a discharging mechanism 6 on the conveyor belt 2. The feeding mechanism 5 and the discharging mechanism 6 are arranged side by side, located at the inlet of the baking oven 3 and the outlet of the cooling zone 4, respectively. The baking oven 3 is arranged from the inlet to the outlet with a preheating zone 31, a main baking zone 32, and a heat preservation zone 33. The cooling zone 4 is arranged from the inlet to the outlet with an air cooling zone 41 and a water cooling zone 42. The baking oven 3, the air cooling zone 41, the water cooling zone 42, the feeding mechanism 5, and the discharging mechanism 6 are integrated into the same control system.

[0019] When in use, the bottle is clamped by the feeding mechanism 5 and transferred to the conveyor belt 2. The conveyor belt 2 transports the bottle sequentially to the baking oven 3 and the cooling zone 4. The preheating zone 31, the main baking zone 32, and the heat preservation zone 33 perform preheating, baking, and heat preservation treatments in sequence. After baking, the bottle is initially cooled by the air cooling zone 41 and then further cooled by the water cooling zone 42, so that the surface of the bottle quickly reaches a low temperature. Finally, the bottle is transported by the conveyor belt 2 to the unloading mechanism 6 for unloading after cooling.

[0020] Specifically, in this embodiment, both the feeding mechanism 5 and the unloading mechanism 6 are equipped with cameras 7. The cameras 7 enable precise positioning of the feeding and unloading bottles, thereby improving the accuracy of bottle loading and unloading transfer.

[0021] Specifically, in this embodiment, both the loading mechanism 5 and the unloading mechanism 6 include a device frame 8 set on the workbench 1. A conveyor belt 13 is set below the device frame 8. The two conveyor belts 13 convey in opposite directions. A servo motor 9 is installed on the side of the device frame 8. A threaded rod 10 is connected to the output shaft of the servo motor 9. A moving block 11 is threadedly connected to the threaded rod 10. A multi-station clamping mechanism 12 is connected to the bottom end of the moving block 11.

[0022] When loading is required, the servo motor 9 on the loading mechanism 5 drives the threaded rod 10 to rotate, which in turn drives the moving block 11 to drive the multi-station clamping mechanism 12 to clamp multiple bottles on the conveyor belt 13 at once and transfer them to the conveyor belt 2. When unloading is required, the multi-station clamping mechanism 12 on the unloading mechanism 6 first clamps the bottles on the conveyor belt 2, and then, through the transmission connection characteristics between the servo motor 9, the threaded rod 10 and the moving block 11, the multi-station clamping mechanism 12 moves towards the conveyor belt 13, thereby realizing the transfer of the bottles after baking from the conveyor belt 2 to the conveyor belt 13.

[0023] Specifically, in this embodiment, a rotary motor 14 is provided between the moving block 11 and the multi-station clamping mechanism 12 in the feeding mechanism 5 and the unloading mechanism 6. The rotary motor 14 is connected to the moving block 11 through a connecting component, and its output shaft is connected to the multi-station clamping mechanism 12. This allows the feeding mechanism 5 and the unloading mechanism 6 to drive the multi-station clamping mechanism 12 to rotate through the operation of the rotary motor 14, thereby achieving the purpose of adjusting the orientation of multiple bottles clamped at one time. This maximizes the conveying of the number of bottles within the same distance on the conveyor belt 2, thereby increasing the number of bottles conveyed.

[0024] Specifically, in this embodiment, the rotary motor 14 and the multi-station clamping mechanism 12 are connected by a quick-release structure, thereby enabling the rapid installation and replacement of the multi-station clamping mechanism 12, so as to enable the use of different clamping mechanisms for different sizes of wine bottles, thereby improving the flexibility of the multi-station clamping mechanism 12.

[0025] Specifically, in this embodiment, the conveyor belt 2 uses heat-resistant steel as its skeleton and is provided with a ceramic fiber layer. This allows the conveyor belt 2 to have high-temperature resistance properties when it moves inside the baking oven 3, and the ceramic fiber layer forms a heat insulation layer, thereby ensuring the normal use of the conveyor belt 2.

[0026] Specifically, in this embodiment, the baking oven 3 uses an infrared heating tube made of carbon fiber to heat the bottle. This allows the baking oven 3 to match the molecular vibration frequency of the ceramic glaze when heating the bottle, enabling the heat energy to directly penetrate the surface of the bottle and achieve synchronous heating of the glaze inside and out. This avoids the surface charring and internal uncuring caused by traditional hot air conduction.

[0027] The above are merely preferred embodiments of this utility model, but the scope of protection of this utility model is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in this utility model, based on the technical solution and inventive concept of this utility model, should be included within the scope of protection of this utility model.

Claims

1. A ceramic wine bottle manufacturing apparatus for firing decoration, comprising a workbench (1), characterized in that: The workbench (1) is provided with a ring conveyor belt (2), and the conveyor belt (2) is provided with a baking oven (3), a cooling zone (4), a feeding mechanism (5), and a discharging mechanism (6). The feeding mechanism (5) and the discharging mechanism (6) are arranged side by side, located at the inlet of the baking oven (3) and the outlet of the cooling zone (4), respectively. The baking oven (3) is provided with a preheating zone (31), a main baking zone (32), and a heat preservation zone (33) from the inlet to the outlet. The cooling zone (4) is provided with an air-cooled zone (41) and a water-cooled zone (42) from the inlet to the outlet. The baking oven (3), the air-cooled zone (41), the water-cooled zone (42), the feeding mechanism (5), and the discharging mechanism (6) are integrated on the same control system.

2. The ceramic wine bottle manufacturing apparatus according to claim 1, characterized in that: Both the feeding mechanism (5) and the unloading mechanism (6) are equipped with cameras (7).

3. The ceramic wine bottle manufacturing apparatus according to claim 2, characterized in that: The loading mechanism (5) and unloading mechanism (6) both include a device frame (8) set on the workbench (1). A conveyor belt (13) is set below the device frame (8). The two conveyor belts (13) convey in opposite directions. A servo motor (9) is installed on the side of the device frame (8). A threaded rod (10) is connected to the output shaft of the servo motor (9). A moving block (11) is threaded onto the threaded rod (10). A multi-station clamping mechanism (12) is connected to the bottom end of the moving block (11).

4. The ceramic wine bottle manufacturing apparatus according to claim 3, characterized in that: A rotary motor (14) is provided between the moving block (11) and the multi-station clamping mechanism (12) in the feeding mechanism (5) and unloading mechanism (6). The rotary motor (14) is connected to the moving block (11) through a connecting component, and its output shaft is connected to the multi-station clamping mechanism (12).

5. The ceramic wine bottle manufacturing apparatus according to claim 4, characterized in that: The rotary motor (14) and the multi-station clamping mechanism (12) are connected by a quick-release structure.

6. A ceramic wine bottle manufacturing apparatus for firing decoration according to claim 1 or 5, characterized in that: The conveyor belt (2) uses heat-resistant steel as its skeleton and is provided with a ceramic fiber layer.

7. A ceramic wine bottle manufacturing apparatus according to any one of claims 1-6, characterized in that: The flower oven (3) is heated by an infrared heating tube, which is made of carbon fiber.

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