Arrangement of forgings

Abstract

The utility model relates to a forging production auxiliary equipment technical field, concretely is a kind of arrangement unloading device suitable for batch forging automatic storage and controllable unloading;A kind of arrangement unloading device of forging, including the frame body, its bottom is equipped with trundle;Storage component contains two groups and is arranged in the support column in frame body, and support column inside is equipped with inclined support pipe;The support column includes fixed support column in frame body and movable support column that can move along the length direction of frame body;Discharge component contains the batten rotationally connected in the lower of frame body, and the baffle that limit forging is equipped in batten spacing;The batten is rotated by air cylinder drive, and air cylinder is hinged with batten through pull arm;This unloading device is stored by movable frame body bearing adjustable pitch support column storage component, cooperate baffle type discharge component driven by air cylinder, realize the self-adapting storage of forging size, unloading automation control and manual operation replacement.

Description

Technical Field

[0001] This utility model relates to the technical field of auxiliary equipment for forging production, specifically an arrangement and unloading device suitable for automated storage and controllable unloading of batch forgings. Background Technology

[0002] During the forging production process, it is necessary to temporarily store and orderly unload the workpieces formed by high-temperature forging. The existing forging storage racks have the following defects: 1. The support spacing is not adjustable: Traditional storage racks use a fixed spacing support structure, which cannot be adapted to forgings of different lengths. When storing extra-long forgings, they are prone to deformation due to the two ends being suspended. When storing shorter forgings, the excessive spacing causes layout chaos, requiring frequent replacement of special storage racks, which significantly increases equipment costs and space occupation.

[0003] 2. Low unloading efficiency and poor safety: The unloading of forgings mostly relies on manual handling of each piece or overall dumping. The former is labor-intensive and inefficient (especially for heavy forgings), while the latter is prone to collision damage to forgings, and there is a risk of burns when dumping high-temperature forgings.

[0004] 3. Insufficient control precision of the material blocking mechanism: Some equipment uses simple baffle limiters, which require manual operation and are difficult to control the quantity of material discharged at one time. This can easily cause forgings to roll off unexpectedly during non-unloading periods, increasing the risk of production accidents.

[0005] The present invention aims to solve the above-mentioned technical defects and provide an integrated device that can adaptively adjust the forging support spacing and realize mechanized and precise unloading. Utility Model Content

[0006] In order to overcome the problems of the existing forging storage device having an adjustable support spacing, low efficiency due to manual unloading, and safety hazards caused by insufficient control precision of the baffle mechanism, this utility model provides a forging arrangement and unloading device. It uses a movable frame to support an adjustable spacing support column storage component, and works with a cylinder-driven baffle-type discharge component to achieve adaptive storage of forging size, automated control of unloading, and replacement of manual operation.

[0007] The technical solution adopted by this utility model to solve its technical problem is: a forging arrangement and unloading device, including a frame with casters at the bottom; a storage component, including two sets of support columns arranged side by side in the frame, with inclined support tubes inside the support columns; the support columns include fixed support columns fixed to the frame and movable support columns that can move along the length of the frame; a discharge component, including a strip rotatably connected to the bottom of the frame, with baffles for limiting the forgings spaced apart on the strip; the strip is driven to rotate by a cylinder, and the cylinder is hinged to the strip via a pull arm.

[0008] In the aforementioned forging arrangement and unloading device, the support tubes are arranged in an alternating inclined manner within the support column.

[0009] The forging arrangement and unloading device described above has a connecting plate at the connection between the support column and the support pipe to enhance the connection.

[0010] In the aforementioned forging arrangement and unloading device, the movable support column moves via a screw mechanism driven by a motor, and the screw mechanism includes a screw sleeve fixedly connected to the movable support column.

[0011] The forging arrangement and unloading device described above has symmetrical support plates on the outer side of the frame body, and the support plates have through slots for the movement of the screw sleeves.

[0012] In the aforementioned forging arrangement and unloading device, the bottom of the movable support column is provided with a slider that cooperates with the slide rail on the frame.

[0013] In the aforementioned forging arrangement and unloading device, the pull arm has a V-shaped structure, with frame plates and strips hinged at both ends, and the cylinder rod of the cylinder hinged in the middle.

[0014] In the forging arrangement and unloading device described above, the cylinder body is hinged to the plate seat on the frame plate at its end.

[0015] In the forging arrangement and unloading device described above, the spacing of the baffles is adapted to the size of the forgings.

[0016] The beneficial effects of this utility model are: 1. Adaptive support adjustment: Utilizing the adjustable spacing between the fixed support column and the moving support column, and in conjunction with the screw mechanism to drive the moving support column to move linearly, stepless adaptive support for forgings of different lengths is achieved, eliminating the need to replace equipment due to changes in forging size, and increasing equipment utilization by more than 60%.

[0017] 2. Mechanized and precise unloading: The V-shaped pull arm driven by the cylinder drives the strip to rotate, so that the baffle plate can be precisely switched between limit and release states. A single operation can control the orderly rolling of batch forgings, increasing the unloading efficiency by 3 times and avoiding manual contact with high-temperature forgings.

[0018] 3. Enhanced operational stability: The slider and slide rail structure at the bottom of the dynamic support column ensures that the load-bearing movement is free from deviation. The staggered and inclined layout of the support tubes and the reinforcement design of the connecting plate work together to prevent the forgings from accumulating and jamming, reducing the failure rate by 90%. Attached Figure Description

[0019] The present invention will be further described below with reference to the embodiments and examples.

[0020] Figure 1 This is a schematic diagram of the overall structure of an embodiment.

[0021] Figure 2 This is a schematic diagram of the structure for storing components.

[0022] Figure 3 This is a schematic diagram of the material discharge assembly.

[0023] In the diagram: 1. Frame; 2. Storage components; 21. Fixed support column; 22. Moving support column; 23. Support pipe; 24. Connecting plate; 25. Lead screw; 26. Lead sleeve; 27. Motor; 28. Shelf plate; 3. Discharge assembly; 31. Plate base; 32. Cylinder; 33. Pull arm; 34. Slat; 35. Baffle plate. Detailed Implementation

[0024] This embodiment describes in detail a forging arrangement and unloading device, such as... Figure 1-3 As shown, the forging arrangement and unloading device mainly consists of a frame 1, a storage component 2, and a discharge component 3. The frame 1 serves as the basic support structure of the entire device, and casters are installed around its bottom. The casters enable the entire device to move, facilitating movement between different workstations to meet the needs of different production scenarios.

[0025] The storage component 2 includes two sets of support columns arranged side by side inside the frame 1. The support columns are vertical, and the inside of the support columns is arranged with inclined and staggered support tubes 23. The inclination angle of the support tubes 23 is carefully designed so that the forgings can be evenly distributed along the surface of the support tubes 23 and can roll along the surface of the support tubes 23, which facilitates the subsequent unloading operation. A connecting plate 24 is added at the connection between the support column and the support tube 23. The presence of the connecting plate 24 greatly improves the connection strength and ensures that the connection between the support column and the support tube 23 is stable and reliable during the storage of forgings and can bear the weight of the forgings.

[0026] To accommodate forgings of various lengths, the support columns are divided into movable support columns 22 and fixed support columns 21. The fixed support columns 21 are fixedly connected to the frame 1 with bolts to ensure their stable position. The movable support columns 22 can reciprocate along the internal length direction of the frame 1. By changing the distance between the movable support columns 22 and the fixed support columns 21, the support spacing for forgings of different lengths can be adjusted. Frame plates 28 are symmetrically arranged along the length direction on the outer side of the frame 1. A lead screw 25 is connected to the upper part of the frame plates 28 via a bearing seat. A threaded sleeve 26 is installed and connected to the movable support column 22. One end of the lead screw 25 is connected to the motor 27 through a coupling. One side of the motor 27 is fixed to the frame plate 28 by bolts. A through groove is provided on the upper part of the frame plate 28 to provide space for the reciprocating motion of the threaded sleeve 26. When the motor 27 starts, it drives the lead screw 25 to rotate through the coupling. The rotation of the lead screw 25 causes the threaded sleeve 26 to move linearly along the lead screw 25, thereby driving the movable support column 22 to move linearly back and forth along the length direction of the frame 1, so as to achieve precise adjustment of the position of the movable support column 22.

[0027] To enhance the load-bearing capacity of the dynamic support column 22, a slider and slide rail structure (not shown in the figure) is provided at the bottom of the dynamic support column 22. The slide rail is fixed to the frame 1 by bolts, and the slider is installed at the bottom of the dynamic support column 22 by bolts. The slider and the slide rail are slidably connected. During the movement of the dynamic support column 22, the slider slides along the slide rail, providing stable support and guidance for the dynamic support column 22, ensuring the smoothness of the movement of the dynamic support column 22, and preventing the dynamic support column 22 from tilting or shaking due to the weight of the forging.

[0028] In the discharge assembly 3, the slats 34 are arranged below the outside of the frame 1 and along the length of the frame 1. Both ends of the slats 34 are connected to the frame 1 via bearing seats, allowing the slats 34 to rotate circumferentially. Baffles 35 are spaced apart on the upper part of the slats 34, abutting against the forgings and limiting the discharge of the forgings to prevent them from rolling off when discharge is not required. A plate base 31 is bolted to the outside of one of the frame plates 28. A cylinder 32 is mounted on the upper part of the plate base 31. A pull arm 33, which is V-shaped, is provided at one end of the cylinder 32. One end of the pull arm 33 is hinged to another frame plate 28. The cylinder body of the cylinder 32 is hinged to the plate base 31. The cylinder rod of cylinder 32 is hinged to the pull arm 33, and the other end of the pull arm 33 is hinged to the strip 34. When it is necessary to control the discharge of the forging, cylinder 32 retracts, and the cylinder rod of cylinder 32 pulls the pull arm 33. The pull arm 33 rotates around the hinge point with the frame plate 28, thereby pulling the strip 34 to rotate circumferentially. As the strip 34 rotates, the position of the baffle 35 on its upper part changes. When the baffle 35 rotates to a certain angle, it no longer blocks the forging, and the forging can roll out along the support tube 23 under its own gravity. When it is not necessary to discharge, cylinder 32 extends and causes the strip 34 to rotate in the opposite direction through the pull arm 33. The baffle 35 then presses against the forging again, preventing the forging from being discharged.

[0029] The forging arrangement and unloading device in this embodiment achieves batch storage of forgings of different lengths and flexible discharge control through the coordinated operation of the above-mentioned components, effectively improving the efficiency and quality of forging processing.

[0030] Instructions for use: Based on production needs, push the frame 1 and use the casters around the bottom of the frame 1 to move the entire forging arrangement and unloading device to the designated position, ensuring the device is placed stably to prevent shaking or movement during subsequent operations. Then, based on the length of the forgings to be stored, start the motor 27. The motor 27 drives the lead screw 25 to rotate via the coupling, causing the lead sleeve 26 on the lead screw 25 to move linearly, thereby moving the movable support column 22 along the length of the frame 1. During the movement of the movable support column 22, its bottom slider slides along the slide rail, ensuring the smoothness of the movement. Observe the distance between the movable support column 22 and the fixed support column 21. When the appropriate spacing for storing forgings of this length is reached, stop the motor 27. At this point, the support spacing between the movable support column 22 and the fixed support column 21 is adjusted. Place the forgings one by one on the support tubes 23 inside the support column. Because the support tubes 23 are arranged in an inclined and staggered manner, the forgings will be evenly distributed along the surface of the support tubes 23 and can be supported by their own weight. Use a gentle rolling motion until all forgings are placed. During storage, ensure that the forgings are in full contact with the surface of the support tube 23 to prevent them from falling due to instability. When it is necessary to remove the forgings, activate the cylinder 32 to retract. The cylinder rod of the cylinder 32 pulls the pull arm 33, which rotates around the hinge point with the frame plate 28, thereby pulling the strip 34 to rotate circumferentially. As the strip 34 rotates, the position of the baffle 35 on its upper part changes. When the baffle 35 rotates to an angle that no longer obstructs the forgings, the forgings roll along the support tube 23 under their own weight and pass through the outlet rolling device under the frame 1. After the required number of forgings are removed, control the cylinder 32 to extend. The cylinder 32 causes the strip 34 to rotate in the opposite direction through the pull arm 33, and the baffle 35 presses against the forgings again, preventing the forgings from being discharged. If it is necessary to continue storing or removing forgings of different specifications or quantities, repeat the above steps. Adjust the support spacing, store forgings, or control the discharge of forgings according to the actual situation.

Claims

1. A forging arrangement and unloading device, characterized in that: include The frame is equipped with casters at the bottom; The storage component includes two sets of support columns arranged side by side in the frame, with inclined support tubes inside the support columns; the support columns include fixed support columns fixed to the frame and movable support columns that can move along the length of the frame. The material discharge assembly includes a strip rotatably connected to the lower part of the frame, with baffles of limiting forgings spaced apart on the strip; the strip is driven to rotate by a cylinder, which is hinged to the strip via a pull arm.

2. The forging arrangement and unloading device according to claim 1, characterized in that: The support tubes are arranged in an alternating inclined manner inside the support column.

3. The forging arrangement and unloading device according to claim 1, characterized in that: A connecting plate is provided at the connection between the support column and the support tube to enhance the connection.

4. The forging arrangement and unloading device according to claim 1, characterized in that: The movable support column moves via a lead screw mechanism driven by a motor, and the lead screw mechanism includes a lead sleeve fixedly connected to the movable support column.

5. The forging arrangement and unloading device according to claim 4, characterized in that: The frame body is symmetrically provided with support plates for the lead screws, and the support plates have through slots for the movement of the lead sleeves.

6. The forging arrangement and unloading device according to claim 1, characterized in that: The bottom of the movable support column is equipped with a slider that cooperates with the slide rail on the frame.

7. The forging arrangement and unloading device according to claim 1, characterized in that: The pull arm has a V-shaped structure, with frame plates and strips hinged at both ends, and the cylinder rod of the cylinder hinged in the middle.

8. The forging arrangement and unloading device according to claim 1, characterized in that: The cylinder body is hinged at the end to a plate seat on the frame.

9. The forging arrangement and unloading device according to claim 1, characterized in that: The spacing of the baffles is adapted to the size of the forging.

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