A cable conductor surface treatment apparatus

By using the coordinated design of the adjustable clamping structure and the transmission structure, the problem of unstable clamping and bending of the cable conductor surface treatment equipment on cables of different thicknesses is solved, achieving stable support and uniform treatment.

CN224677526UActive Publication Date: 2026-08-25LICHI CABLE (CAIHUA) CO LTD
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Patent Information

Application Number
CN202522253293.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-10-24
Publication Date
2026-08-25
Estimated Expiration
2035-10-24

AI Technical Summary

Technical Problem

Existing cable conductor surface treatment equipment is unstable when dealing with cables of different thicknesses, resulting in positional displacement or uneven bending, which affects the treatment effect.

Method used

An adjustable clamping and transmission structure was designed. The clamping distance can be changed by the linkage component to provide multi-point support, and the extrusion transmission can prevent the cable from bending and ensure stable delivery.

Benefits of technology

It achieves stable support and uniform treatment for cables of different thicknesses, avoids positional displacement and excessive bending, and improves the stability and uniformity of surface treatment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to cable processing equipment technical field discloses a kind of cable conductor surface treatment equipment, including vehicle body and second shell The vehicle body bottom end is fixedly connected with gyro wheel, the vehicle body upper end right side is fixedly connected with first shell, the first shell left side is rotatably connected with gear ring, the gear ring inside is provided with fixed assembly, the gear ring outer wall is rotatably connected in second shell front side, the second shell inner wall is fixedly connected with cleaning brush, the second shell bottom end is fixedly connected on the vehicle body upper side, the vehicle body left side outer wall is fixedly connected with partition, the partition inside is provided with transmission assembly. In the utility model, its adjustable clamping structure changes pitch through component linkage, supports cable from multiple points, avoids deviation;Meanwhile, transmission structure extrudes and conveys cable, plays straightening effect, prevents excessive bending, and guarantees that surface treatment is uniform and stable.
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Description

Technical Field

[0001] This utility model relates to the field of cable processing equipment technology, and in particular to a surface treatment device for cable conductors. Background Technology

[0002] In fields such as power engineering and communication network construction, cable conductors are core transmission components, and their surface condition directly affects signal transmission efficiency, power conduction stability, and the connection quality of subsequent joints. Therefore, during cable production, laying, and maintenance, cable conductor surface treatment equipment is required to clean and prepare the conductor surface to remove surface impurities and ensure the conductor's regular shape, providing a basic guarantee for subsequent processing or use.

[0003] Existing cable conductor surface treatment equipment typically relies on a support structure to position the cable during operation, while a transmission structure drives the cable to move for continuous processing. However, due to the diverse cable specifications and conductor thicknesses required in practical applications, the clamping spacing of existing support structures is often fixed or has a limited adjustment range. When dealing with thicker cables, excessive clamping may obstruct the transport, while insufficient clamping force may cause the cable to wobble, resulting in misalignment of the surface treatment position. Furthermore, existing transmission structures primarily rely on simple driving for cable transport, lacking effective correction capabilities for any bending of the cable itself. Bending cables are prone to uneven stress during movement, which not only affects the uniformity of surface treatment but may also cause deformation of the conductor's internal structure due to continuous bending, increasing potential risks for subsequent use. To address these technical problems, this application proposes a cable conductor surface treatment device. Utility Model Content

[0004] The purpose of this invention is to address the shortcomings of existing technologies by proposing a surface treatment device for cable conductors. Its adjustable clamping structure changes the spacing through component linkage, stably supporting the cable from multiple points to prevent deviation. At the same time, the transmission structure squeezes and conveys the cable, straightening it and preventing excessive bending, thus ensuring uniform and stable surface treatment.

[0005] To achieve the above objectives, the present invention provides the following technical solution: A cable conductor surface treatment device includes a vehicle body and a second housing. Rollers are fixedly connected to the bottom of the vehicle body. A first housing is fixedly connected to the upper right side of the vehicle body. A gear ring is rotatably connected to the left side of the first housing. A fixing component is disposed inside the gear ring. The outer wall of the gear ring is rotatably connected to the front side of the second housing. A cleaning brush is fixedly connected to the inner wall of the second housing. The bottom of the second housing is fixedly connected to the upper side of the vehicle body. A partition is fixedly connected to the outer left side of the vehicle body. A transmission component is disposed inside the partition.

[0006] Furthermore, the fixing component includes an auxiliary ring fixedly connected to the inner wall of the gear ring, a sliding plate provided on the outer wall of the auxiliary ring, the outer wall of the sliding plate being slidably connected to the left side of the first housing, and a guide wheel being rotatably connected to the front side of the sliding plate.

[0007] Furthermore, the transmission assembly includes a second motor disposed at the bottom of the partition, a rotating shaft fixedly connected to the upper side of the second motor, a bevel gear one fixedly connected to the lower end of the rotating shaft, a bevel gear two meshing with the right side of the bevel gear one, a transmission roller two fixedly connected to the right side of the bevel gear two, and the outer wall of the transmission roller two rotatably connected to the inside of the partition.

[0008] Furthermore, the outer wall of the auxiliary ring is provided with a rotating groove, the inner wall of the sliding plate is fixedly connected with a sliding shaft, and the outer wall of the sliding shaft is disposed inside the rotating groove.

[0009] Furthermore, a pinion is meshed with the lower side of the outer wall of the gear ring, and a first motor is provided on the lower side of the vehicle body, with the rotating end of the first motor fixedly connected to the left side of the pinion.

[0010] Furthermore, a spline is provided on the upper side of the rotating shaft, a bevel gear four is slidably connected to the outer wall of the spline, a bevel gear three is rotatably connected to the right side of the bevel gear four, and a transmission roller one is fixedly connected to the right side of the bevel gear three.

[0011] Furthermore, a slider is rotatably connected to the right side of the transmission roller, and the slider is slidably connected to the inner wall of the right side of the partition.

[0012] Furthermore, a connecting plate is rotatably connected to the upper side of the fourth bevel gear, the outer right side of the third bevel gear is rotatably connected to the right side of the connecting plate, a strong spring is sleeved on the outer wall of the upper end of the rotating shaft, and the outer wall of the strong spring is located on the upper side of the fourth bevel gear.

[0013] This utility model has the following beneficial effects: This invention provides stable support for cables of varying thicknesses. The device features an adjustable clamping structure, allowing for changes in clamping distance through the linkage of related components. Regardless of cable thickness variations, it provides stable support from multiple points, ensuring the cable remains in a neat and orderly state during surface treatment and preventing positional shifts due to unstable support.

[0014] In this invention, cable bending is prevented through extrusion transmission. After the cable enters the equipment, it moves in an orderly manner under the extrusion and conveying action of the transmission structure. This extrusion transmission method can straighten the cable to a certain extent, effectively preventing excessive bending of the cable during transportation and processing, helping to straighten the cable, and ensuring that the surface treatment operation can be carried out evenly and stably. Attached Figure Description

[0015] Figure 1 This is a perspective view of a cable conductor surface treatment device proposed in this utility model; Figure 2 This is a schematic diagram of the cleaning brush structure of a cable conductor surface treatment device proposed in this utility model; Figure 3 This is a schematic diagram of the first motor structure of a cable conductor surface treatment device proposed in this utility model; Figure 4 This is a schematic diagram of the second motor structure of a cable conductor surface treatment device proposed in this utility model; Figure 5 for Figure 4 Enlarged view of point A in the middle.

[0016] Legend: 1. Car body; 2. Roller; 3. Pinion; 4. First housing; 5. Gear ring; 6. Second housing; 7. Partition; 8. Cleaning brush; 9. First motor; 10. Auxiliary ring; 11. Sliding plate; 12. Guide wheel; 13. Transmission roller one; 14. Transmission roller two; 15. Second motor; 16. Bevel gear one; 17. Bevel gear two; 18. Bevel gear three; 19. Bevel gear four; 20. Strong spring; 21. Connecting plate; 22. Rotating shaft. Detailed Implementation

[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0018] Reference Figure 1 , Figure 3 and Figure 4An embodiment of this utility model provides a cable conductor surface treatment device, including a vehicle body 1 and a second housing 6. A roller 2 is fixedly connected to the bottom end of the vehicle body 1, a first housing 4 is fixedly connected to the upper right side of the vehicle body 1, a gear ring 5 is rotatably connected to the left side of the first housing 4, an auxiliary ring 10 is provided inside the gear ring 5, a sliding plate 11 is provided on the outer wall of the auxiliary ring 10, the outer wall of the sliding plate 11 is slidably connected to the left side of the first housing 4, and a guide wheel 12 is rotatably connected to the front side of the sliding plate 11. The outer wall of the gear ring 5 is rotatably connected to the front side of the second housing 6. A cleaning brush 8 is fixedly connected to the inner wall of the second housing 6. The bottom end of the second housing 6 is fixedly connected to the upper side of the vehicle body 1. A partition 7 is fixedly connected to the outer wall of the left side of the vehicle body 1. A second motor 15 is installed inside the partition 7. A rotating shaft 22 is fixedly connected to the upper side of the second motor 15. A bevel gear 16 is fixedly connected to the lower end of the rotating shaft 22. A bevel gear 27 is meshed with the right side of the bevel gear 16. A transmission roller 24 is fixedly connected to the right side of the bevel gear 27. The outer wall of the transmission roller 24 is rotatably connected to the inside of the partition 7.

[0019] Specifically, when using the device, due to different needs and varying cable thicknesses, a support and guidance function is required when processing the cable conductor surface. Therefore, a clamping structure that can adapt to different thicknesses is designed. First, the device is driven by a first motor 9, which drives a pinion 3 to rotate, thereby driving a gear ring 5 that meshes with it to rotate. The gear ring 5 drives the internal auxiliary ring 10 to rotate. Because the auxiliary ring 10 has a rotating groove inside, the rotation of the auxiliary ring 10 will cause the sliding plate 11 to move. Since the sliding plate 11 is slidably connected to the first housing 4, when the auxiliary ring 10 rotates, the internal sliding plate 11 will only move towards the center. The front end of the sliding plate 11 is rotatably connected to a guide wheel 12. The guide wheels 12 on both sides can guide the cable and reduce damage to the cable. There are a total of three sliding plates 11 inside the device. The three points work together to fix the internal cable. To prevent excessive bending of the cable, a compression structure is designed. The cable is fed in from the left and pushed to the right by transmission rollers 13 and 14. The second motor 15, acting as the drive source, rotates bevel gears 16 and 49, which in turn rotate bevel gear 3, transmission rollers 13, 17, and 14. Because the device needs to accommodate cables of varying thicknesses, when the cable is thick enough, transmission roller 13 slides upwards, causing connecting plate 21 to move upwards. Connecting plate 21 then drives bevel gear 4 to move upwards. This is because the spline on the rotating shaft 22... The bevel gear 19 can slide on the upper side without losing the transmission function of the rotating shaft 22. When the cable thickness is low, the strong spring 20 on the outer wall of the rotating shaft 22 will press the bevel gear 19 downward to provide sufficient downward pressure. The design of the bevel gear 19 and the connecting plate 21 can clamp cables of different thicknesses to the maximum extent. The transmission rollers 13 and 14 on the upper and lower sides have sufficient transmission force. Although the transmission friction is relatively large, they are all driven by the motor and can be driven. The connection is lubricated to reduce friction. The surface of the guide wheel 12 is textured to increase friction.

[0020] Reference Figure 2 and Figure 5The auxiliary ring 10 has a rotating groove on its outer wall, and a sliding shaft is fixedly connected to the inner wall of the sliding plate 11. The outer wall of the sliding shaft is located inside the rotating groove. A small gear 3 is meshed with the lower side of the outer wall of the gear ring 5. A first motor 9 is located on the lower side of the vehicle body 1, and the rotating end of the first motor 9 is fixedly connected to the left side of the small gear 3. A spline is provided on the upper side of the rotating shaft 22, and a bevel gear 4 19 is slidably connected to the outer wall of the spline. A bevel gear 3 18 is rotatably connected to the right side of the bevel gear 4 19, and a transmission roller 13 is fixedly connected to the right side of the bevel gear 3 18. A slider is rotatably connected to the right side of the transmission roller 13, and the slider is slidably connected to the inner wall of the right side of the partition 7. A connecting plate 21 is rotatably connected to the upper side of the bevel gear 4 19, and the outer wall of the bevel gear 3 18 is rotatably connected to the right side of the connecting plate 21. A strong spring 20 is sleeved on the upper outer wall of the rotating shaft 22, and the outer wall of the strong spring 20 is located on the upper side of the bevel gear 4 19.

[0021] Specifically, to achieve the movement adjustment function of the sliding plate 11, the rotating groove on the outer wall of the auxiliary ring 10 and the sliding shaft on the inner wall of the sliding plate 11 form a mating structure. When the auxiliary ring 10 rotates with the gear ring 5, the rotating groove drives the sliding plate 11 to slide along the inner wall of the first housing 4 through the sliding shaft, thereby realizing the position adjustment of the guide wheel 12. The rotation power of the gear ring 5 comes from the first motor 9: the first motor 9 drives the pinion 3 to rotate, and drives the gear ring 5 to rotate through gear meshing, completing the power transmission of the clamping structure. At the same time, to ensure the adaptability of the transmission roller to cables of different thicknesses, the spline structure on the upper side of the rotating shaft 22 allows the bevel gear 19 to slide axially. When the cable thickness changes, the transmission roller 13 slides up and down in the partition 7 through the slider, synchronously driving the bevel gear 18 and the connecting plate 21 to move, while the connecting plate 21 drives the bevel gear 19 to slide along the spline. At this time, the rotating shaft 22 can still drive the bevel gear 19 to rotate through the spline, ensuring that the transmission is not interrupted. In addition, the strong spring 20 on the outer wall of the rotating shaft 22 always applies downward pressure to the bevel gear 19, which is transmitted to the transmission roller 13 through the connecting plate 21, so that it fits tightly against the cable with the transmission roller 14, ensuring stable conveying.

[0022] Working principle: The first motor 9 drives the pinion 3 to rotate, which in turn drives the meshing gear ring 5 to rotate. When the gear ring 5 rotates, it drives the internal auxiliary ring 10 to rotate synchronously. Since the auxiliary ring 10 has a rotating groove inside, its rotation will drive the sliding plate 11 to move through the sliding shaft on the inner wall of the sliding plate 11. The sliding plate 11 is slidably connected to the inner wall of the first housing 4, so the sliding plate 11 will only move towards the middle. Finally, the guide wheel 12 connected to the front end will clamp and guide the cable from three points. This can accommodate cables of different thicknesses and reduce damage to the cable through the rotation of the guide wheel 12, while also preventing the cable from being bent excessively. After the cable enters from the left, the second motor 15 drives the rotating shaft 22 to rotate. The bevel gear 16 at the lower end of the rotating shaft 22 rotates accordingly, meshing with the bevel gear 17 and the right-side transmission roller 14 to rotate. Simultaneously, the rotating shaft 22 drives the bevel gear 19 to rotate via the upper spline. The bevel gear 19 meshes with the bevel gear 18 and the right-side transmission roller 13 to rotate. The transmission roller 13 and transmission roller 14 work together to transport the cable to the right. When the cable thickness changes, the transmission roller 13 drives the right-side slider to slide on the inner wall of the partition 7, which in turn drives the bevel gear 19 to slide up and down along the spline on the upper side of the rotating shaft 22 via the connecting plate 21, ensuring uninterrupted transmission. The strong spring 20 at the upper end of the rotating shaft 22 applies downward pressure to the bevel gear 19, ensuring that the transmission roller 13 is always in close contact with the cable.

[0023] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A surface treatment device for cable conductors, comprising a vehicle body (1) and a second housing (6), characterized in that: The bottom of the vehicle body (1) is fixedly connected to a roller (2), the upper right side of the vehicle body (1) is fixedly connected to a first housing (4), the left side of the first housing (4) is rotatably connected to a gear ring (5), the gear ring (5) is provided with a fixing component inside, the outer wall of the gear ring (5) is rotatably connected to the front side of the second housing (6), the inner wall of the second housing (6) is fixedly connected to a cleaning brush (8), the bottom of the second housing (6) is fixedly connected to the upper side of the vehicle body (1), the left outer wall of the vehicle body (1) is fixedly connected to a partition (7), the partition (7) is provided with a transmission component inside.

2. The cable conductor surface treatment equipment according to claim 1, characterized in that: The fixing component includes an auxiliary ring (10) fixedly connected to the inner wall of the gear ring (5). A sliding plate (11) is provided on the outer wall of the auxiliary ring (10). The outer wall of the sliding plate (11) is slidably connected to the left side of the first housing (4). A guide wheel (12) is rotatably connected to the front side of the sliding plate (11).

3. The cable conductor surface treatment equipment according to claim 1, characterized in that: The transmission assembly includes a second motor (15) located at the bottom of the partition (7). A rotating shaft (22) is fixedly connected to the upper side of the second motor (15). A bevel gear (16) is fixedly connected to the lower end of the rotating shaft (22). A bevel gear (17) is meshed with the right side of the bevel gear (16). A transmission roller (14) is fixedly connected to the right side of the bevel gear (17). The outer wall of the transmission roller (14) is rotatably connected inside the partition (7).

4. The cable conductor surface treatment equipment according to claim 2, characterized in that: The auxiliary ring (10) has a rotating groove on its outer wall, and the sliding plate (11) has a sliding shaft fixedly connected to its inner wall. The outer wall of the sliding shaft is located inside the rotating groove.

5. The cable conductor surface treatment equipment according to claim 2, characterized in that: The lower side of the outer wall of the gear ring (5) is meshed with a small gear (3), and the lower side of the vehicle body (1) is provided with a first motor (9), the rotating end of the first motor (9) is fixedly connected to the left side of the small gear (3).

6. The cable conductor surface treatment equipment according to claim 3, characterized in that: A spline is provided on the upper side of the rotating shaft (22), and a bevel gear four (19) is slidably connected to the outer wall of the spline. A bevel gear three (18) is rotatably connected to the right side of the bevel gear four (19), and a transmission roller one (13) is fixedly connected to the right side of the bevel gear three (18).

7. The cable conductor surface treatment equipment according to claim 6, characterized in that: The right side of the drive roller (13) is rotatably connected to a slider, which is slidably connected to the inner wall of the right side of the partition (7).

8. The cable conductor surface treatment equipment according to claim 6, characterized in that: The upper side of the bevel gear four (19) is rotatably connected to the connecting plate (21), the right outer wall of the bevel gear three (18) is rotatably connected to the right side of the connecting plate (21), and the upper outer wall of the rotating shaft (22) is fitted with a strong spring (20), and the outer wall of the strong spring (20) is set on the upper side of the bevel gear four (19).