A tool for dismounting and mounting oil-gas suspension of heavy-duty mine truck
By designing a tool for disassembling and assembling the hydropneumatic suspension of heavy-duty mining trucks, and by using the pressing and fixing of the connecting plate and the anti-slip strip, and the detachable connection of the connecting frame and the connecting arm, the problem of low efficiency and safety hazards of traditional disassembly methods is solved, and a fast and safe disassembly and assembly effect is achieved.
Patent Information
- Application Number
- CN202521820324.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-26
- Publication Date
- 2026-08-25
- Estimated Expiration
- 2035-08-26
AI Technical Summary
In the existing technology, the disassembly and assembly of the hydropneumatic suspension of mining heavy-duty trucks is inefficient and poses safety hazards. The traditional hand-operated hoist disassembly method cannot meet the maintenance needs of large-tonnage trucks and is prone to damage to spare parts and personal injury.
A tool for disassembling and assembling hydropneumatic suspension for heavy-duty mining trucks was designed. By pressing and fixing the connecting plate with the anti-detachment strap, and combining the detachable connection of the connecting frame and the connecting arm, the hydropneumatic suspension can be quickly disassembled by using the lifting of the forklift arm, thus avoiding the falling of spare parts and personal injury.
It enables rapid and precise assembly and disassembly of hydropneumatic suspension, reducing labor intensity and maintenance time, improving maintenance efficiency, and reducing spare parts loss and safety risks.
Smart Images

Figure CN224677725U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of equipment maintenance tools, specifically a tool for disassembling and assembling the hydropneumatic suspension of a heavy-duty mining truck. Background Technology
[0002] To reduce operating costs in open-pit mining, manufacturers typically use high-powered, heavy-duty mining trucks as transportation. As the load capacity of these trucks increases, so do the structural components. For example, the hydropneumatic suspension of a 100-ton or larger mining truck can weigh around 1.5 tons, making traditional manual disassembly and assembly methods insufficient. Lacking specialized maintenance tools, manual chain hoists are often used for disassembly at the maintenance site. This is not only inefficient but also poses serious safety hazards, easily leading to issues such as weld cracking at lifting points and chain breakage, which can easily damage spare parts and cause personal injury. Utility Model Content
[0003] The purpose of this utility model is to provide a tool for disassembling and assembling the hydropneumatic suspension of a heavy-duty mining vehicle, so as to solve the problems in the background art mentioned above.
[0004] To achieve the above objectives, this utility model provides the following technical solution: a tool for disassembling and assembling a heavy-duty mining truck's hydropneumatic suspension, comprising a hydropneumatic suspension and a connecting arm. Anti-detachment grooves are welded to both the upper and lower ends of the left side of the hydropneumatic suspension, and an anti-detachment strap is inserted within the anti-detachment groove. Lifting lugs are welded to both the upper and lower ends of the right side of the hydropneumatic suspension. A detachable connecting plate is installed on the right side of the hydropneumatic suspension through the lifting lugs, and the connecting plate is fixed to the anti-detachment strap on the hydropneumatic suspension by pressing.
[0005] A connector is welded to the middle of the right end of the connecting plate. The connector is inserted into the connecting frame in a detachable manner and connected by fixing bolts. A connecting shaft is welded to the right end of the connecting frame. The connecting shaft is embedded in the inner groove opened at the left end of the connecting arm. A through slot is opened inside the connecting arm. A baffle is welded between the through slot and the inner groove. A second blocking block welded to the right end of the connecting shaft is located on the right side of the baffle, and the connecting shaft is rotatably connected to the baffle.
[0006] As a preferred embodiment of this utility model, the lifting lug is equipped with a detachable bolt, and the bolt is located on the right side of the connecting plate.
[0007] In a preferred embodiment of this invention, the mounting holes on the upper and lower sides of the connecting plate are correspondingly provided with lifting lugs.
[0008] In a preferred embodiment of this invention, the area of the mounting hole is larger than the area of the lifting lug, and the right end of the lifting lug has a semi-circular structure.
[0009] The tool for disassembling and assembling the hydropneumatic suspension of a heavy-duty mining vehicle according to the claim is characterized in that: the four corners of the connecting plate are all arc-shaped structures.
[0010] In a preferred embodiment of this invention, the anti-slip strap is attached using Velcro.
[0011] As a preferred embodiment of this utility model, the right end of the connecting arm has an open structure, and the connecting shaft gradually widens from left to right.
[0012] As a preferred embodiment of this utility model, a first blocking block is welded to the outer side of the left end of the connecting shaft, and the first blocking block is located on the left end face of the inner groove.
[0013] In a preferred embodiment of this invention, the width of the connecting frame is equal to the width of the connecting plate.
[0014] As a preferred embodiment of this invention, a gap is provided between the connecting frame and the connecting arm.
[0015] Compared with the prior art, the beneficial effects of this utility model are:
[0016] 1. In this utility model, the forklift arm is connected to the connecting arm, and the connecting arm is detachably connected to the connecting frame and the connecting head. Then, the oil and gas suspension is disassembled by raising and lowering the connecting arm. This achieves the characteristics of quick disassembly and assembly, precise control, etc., while reducing the labor intensity and maintenance time, and greatly improving maintenance efficiency.
[0017] 2. In this utility model, the connecting plate and the anti-detachment belt are pressed and fixed, and the anti-detachment belt is installed through the anti-detachment groove, which avoids the risk of spare parts falling off accidentally, reduces the loss of spare parts and personal injury, and has the characteristics of simple operation, quick and efficient, safe and reliable. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0019] Figure 2 This is an exploded structural diagram of the hydro-pneumatic suspension and connecting plate of this utility model.
[0020] Figure 3 This is an exploded view of the connecting plate and connecting arm of this utility model;
[0021] Figure 4 This is a schematic diagram of a partial internal structure of the connector and connecting arm of this utility model;
[0022] Figure 5 This is a schematic diagram of the connector and connecting shaft structure of this utility model.
[0023] In the diagram: 1. Hydro-pneumatic suspension; 2. Anti-detachment belt; 3. Anti-detachment groove; 4. Lifting lug; 5. Connecting plate; 6. Connecting arm; 7. Through slot; 8. Connecting frame; 9. Mounting hole; 10. Connector; 11. Fixing bolt; 12. Connecting shaft; 13. First barrier block; 14. Second barrier block; 15. Inner groove; 16. Baffle. Detailed Implementation
[0024] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.
[0025] In the description of this utility model, it should be understood that the terms "length," "width," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, in the description of this utility model, "first," "second," "third," and "fourth" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0026] In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or a connection through an intermediate medium; and they can refer to the internal connection of two components. For those skilled in the art, the specific meaning of the above terms in this utility model can be understood according to the specific circumstances. "Multiple" means two or more, and unless otherwise explicitly limited, all of them fall within the scope of protection of this utility model.
[0027] Example 1
[0028] like Figure 1-2 As shown, this utility model provides a technical solution: including a hydropneumatic suspension 1 and a connecting arm 6. Anti-detachment grooves 3 are welded to both the upper and lower ends of the left side of the hydropneumatic suspension 1, and an anti-detachment strap 2 is inserted in the anti-detachment groove 3. Lifting lugs 4 are welded to both the upper and lower ends of the right side of the hydropneumatic suspension 1. A detachable connecting plate 5 is installed on the right side of the hydropneumatic suspension 1 through the lifting lugs 4, and the connecting plate 5 and the anti-detachment strap 2 on the hydropneumatic suspension 1 are fixed by pressing.
[0029] The mounting holes 9 on the upper and lower sides of the connecting plate 5 are corresponding to the lifting lugs 4, making it easy to install the connecting plate on the lifting lugs.
[0030] The area of mounting hole 9 is larger than the area of lug 4, and the right end of lug 4 has a semi-circular structure, which makes it easy for lug to be directly inserted into the mounting hole.
[0031] The four corners of the connecting plate 5 are all rounded to avoid accidental injury to workers due to the right angles of the four corners of the connecting plate.
[0032] The anti-slip strap 2 is attached with Velcro, making it easy to fix and remove the connecting plate.
[0033] In this embodiment, the connecting plate and the anti-detachment strap are pressed and fixed together, and the anti-detachment strap is installed through the anti-detachment groove, which avoids the risk of spare parts falling off accidentally and reduces the loss of spare parts and personal injury.
[0034] Example 2
[0035] like Figure 1 , 3 As shown in Figure 5, this utility model provides a technical solution including a hydropneumatic suspension 1, a connecting arm 6, and a connecting plate 5. A connector 10 is welded to the middle of the right end of the connecting plate 5. The connector 10 is inserted into the connecting frame 8 in a detachable manner and connected by a fixing bolt 11. A connecting shaft 12 is welded to the right end of the connecting frame 8. The connecting shaft 12 is embedded in the inner groove 15 opened at the left end of the connecting arm 6. A through slot 7 is opened inside the connecting arm 6. A baffle 16 is welded between the through slot 7 and the inner groove 15. A second blocking block 14 welded to the right end of the connecting shaft 12 is located to the right of the baffle 16, and the connecting shaft 12 is rotatably connected to the baffle 16.
[0036] The right end of the connecting arm 6 is open, and the connecting shaft 12 gradually widens from left to right, making it easy for the forklift arm to be inserted into the connecting arm.
[0037] A first blocking block 13 is welded to the outer side of the left end of the connecting shaft 12. The first blocking block 13 is located on the left end face of the inner groove 15, which strengthens the connection between the connecting frame and the connector.
[0038] The width of the connecting frame 8 is the same as the width of the connecting plate 5.
[0039] A gap is provided between the connecting frame 8 and the connecting arm 6.
[0040] In this embodiment, the forklift arm is connected to the connecting arm. The connecting arm is detachably connected to the connecting frame and the connecting head. Then, the oil-air suspension is disassembled by raising and lowering the connecting arm, which achieves the characteristics of quick disassembly and assembly and precise control.
[0041] Working principle:
[0042] I. Installation Process
[0043] Prepare the following components: air suspension 1, anti-slip belt 3, connecting plate 5, connecting frame 8, connecting arm 6, and matching fixing bolts. Check that each component is undamaged and ensure that the Velcro adhesive surface of the anti-slip belt 3 is clean.
[0044] Insert the anti-detachment belt 3 into the anti-detachment grooves 2 at the upper and lower ends of the left side of the oil-gas suspension 1, and initially adjust the position of the anti-detachment belt 3 so that it evenly fits the inner wall of the anti-detachment groove 2.
[0045] Align the mounting holes 9 on the upper and lower sides of the connecting plate 5 with the lugs 4 on the upper and lower ends of the right side of the oil-gas suspension 1 and install them. Install the detachable bolts on the lugs 4 and pass them through the mounting holes 9, and screw nuts on the bolts.
[0046] Insert the connector 10 at the middle right end of the connecting plate 5 into the connecting frame 8 in a disassembled manner, and use the fixing bolt 11 to pass through the corresponding hole of the connecting frame 8 and the connector 10, and tighten the bolt to complete the fixing;
[0047] Insert the forklift arm into the slot 7, and then raise and lower the forklift arm to disassemble the hydro-pneumatic suspension 1.
[0048] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
Claims
1. A tool for disassembling and assembling a hydropneumatic suspension for a heavy-duty mining vehicle, comprising a hydropneumatic suspension (1) and a connecting arm (6), characterized in that: The upper and lower ends of the left side of the oil-gas suspension (1) are welded with anti-detachment grooves (3), and anti-detachment straps (2) are inserted in the anti-detachment grooves (3). The upper and lower ends of the right side of the oil-gas suspension (1) are welded with lifting lugs (4). The right side of the oil-gas suspension (1) is equipped with a detachable connecting plate (5) through the lifting lugs (4), and the connecting plate (5) is fixed to the anti-detachment straps (2) on the oil-gas suspension (1) by pressing. A connector (10) is welded to the middle of the right end of the connecting plate (5). The connector (10) is inserted into the connecting frame (8) in a detachable manner and connected by a fixing bolt (11). A connecting shaft (12) is welded to the right end of the connecting frame (8). The connecting shaft (12) is embedded in the inner groove (15) opened at the left end of the connecting arm (6). A through slot (7) is opened inside the connecting arm (6). A baffle (16) is welded between the through slot (7) and the inner groove (15). The second blocking block (14) welded to the right end of the connecting shaft (12) is located on the right side of the baffle (16), and the connecting shaft (12) is rotatably connected to the baffle (16).
2. The tool for disassembling and assembling the hydropneumatic suspension of a heavy-duty mining truck according to claim 1, characterized in that: The lifting lug (4) is equipped with a detachable bolt, and the bolt is located on the right side of the connecting plate (5).
3. The tool for disassembling and assembling the hydropneumatic suspension of a heavy-duty mining truck according to claim 1, characterized in that: The mounting holes (9) on the upper and lower sides of the connecting plate (5) are correspondingly set with the lifting lugs (4).
4. The tool for disassembling and assembling the hydropneumatic suspension of a heavy-duty mining truck according to claim 3, characterized in that: The area of the mounting hole (9) is larger than the area of the lug (4), and the right end of the lug (4) has a semi-circular structure.
5. The tool for disassembling and assembling the hydropneumatic suspension of a heavy-duty mining truck according to claim 1, characterized in that: The four corners of the connecting plate (5) are all arc-shaped.
6. The tool for disassembling and assembling the hydropneumatic suspension of a heavy-duty mining truck according to claim 1, characterized in that: The anti-slip band (2) is attached by Velcro.
7. The tool for disassembling and assembling the hydropneumatic suspension of a heavy-duty mining truck according to claim 1, characterized in that: The right end of the connecting arm (6) is open, and the connecting shaft (12) gradually widens from left to right.
8. The tool for disassembling and assembling the hydropneumatic suspension of a heavy-duty mining truck according to claim 1, characterized in that: A first blocking block (13) is welded to the outer side of the left end of the connecting shaft (12), and the first blocking block (13) is located on the left end face of the inner groove (15).
9. The tool for disassembling and assembling the hydropneumatic suspension of a heavy-duty mining truck according to claim 1, characterized in that: The width of the connecting frame (8) is the same as the width of the connecting plate (5).
10. A tool for disassembling and assembling the hydropneumatic suspension of a heavy-duty mining truck according to claim 1, characterized in that: A gap is provided between the connecting frame (8) and the connecting arm (6).