A cold-rolled stainless steel coil polishing device having a debris collection function
Patent Information
- Application Number
- CN202521179279.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-10
- Publication Date
- 2026-08-28
- Estimated Expiration
- 2035-06-10
AI Technical Summary
[0003]在不锈钢卷生产过程中,需要对冷轧不锈钢卷进行抛光,但是现有的抛光装置在使用时具有如下问题:1、在不锈钢卷抛光过程中,抛光辊与不锈钢卷表面摩擦会产生碎屑,现有的不锈钢卷抛光装置在抛光时不方便对碎屑进行收集,飞扬的碎屑容易污染环境、影响工作人员健康等;2、现有的抛光装置在对不锈钢卷进行抛光时,有些利用抽风机将产生的碎屑吸出,但是在抽风时难免有碎屑会落在底部,对于这些碎屑难以清除
[0016] Compared with existing technologies: By installing a protective box on the top of the operating table, with inlet and outlet troughs on both sides of the protective box corresponding to the thickness and width of the stainless steel coil, and a polishing roller inside the protective box, and a fixing box on the side wall of the protective box with fan blades inside the fixing box, the stainless steel coil enters the protective box through the inlet and outlet troughs during polishing. The polishing roller polishes the upper and lower surfaces of the stainless steel coil, while the fan blades rotate to generate airflow to blow away the debris on the surface of the stainless steel coil. The protective box shields the debris generated during polishing to prevent the debris from flying and polluting the environment.
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Figure CN224688702U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of stainless steel production technology, specifically to a polishing device for cold-rolled stainless steel coils with a debris collection function. Background Technology
[0002] Stainless steel strip, also known as coil, coiled material, rolled plate, or sheet coil, comes in various hardness levels. Stainless steel is characterized by its complete range of specifications and diverse materials; high dimensional accuracy, up to ±0.1mm; excellent surface quality and high gloss; strong corrosion resistance; high tensile strength and fatigue strength; stable chemical composition; pure steel with low inclusion content; excellent packaging; competitive pricing; and custom-made non-standard products are available.
[0003] In the production process of stainless steel coils, cold-rolled stainless steel coils need to be polished. However, existing polishing equipment has the following problems: 1. During the polishing process, the friction between the polishing roller and the surface of the stainless steel coil will generate debris. Existing stainless steel coil polishing equipment is not convenient to collect the debris during polishing. The flying debris can easily pollute the environment and affect the health of workers; 2. Some existing polishing equipment uses a fan to suck out the generated debris when polishing stainless steel coils. However, some debris inevitably falls to the bottom during the ventilation process, and it is difficult to remove this debris. Utility Model Content
[0004] The purpose of this section is to outline some aspects of the embodiments of this utility model and to briefly introduce some preferred embodiments. Simplifications or omissions may be made in this section, as well as in the abstract and title of this application, to avoid obscuring the purpose of these documents; however, such simplifications or omissions should not be used to limit the scope of this utility model.
[0005] In view of the problems existing in the above and / or the existing polishing device for cold-rolled stainless steel coils with debris collection function, this utility model is proposed.
[0006] Therefore, the purpose of this utility model is to provide a polishing device for cold-rolled stainless steel coils with a debris collection function. This device features a protective box on the top of the operating table, with inlet and outlet troughs on both sides corresponding to the thickness and width of the stainless steel coil. A polishing roller is installed inside the protective box, and a fixing box is installed on the side wall of the protective box. Fan blades are installed inside the fixing box. During polishing, the stainless steel coil enters the protective box through the inlet and outlet troughs. The polishing roller polishes the upper and lower surfaces of the stainless steel coil, while the fan blades rotate to generate airflow, blowing away debris from the surface of the stainless steel coil. The protective box shields the debris generated during polishing, preventing it from flying and polluting the environment.
[0007] To solve the above-mentioned technical problems, according to one aspect of the present invention, the present invention provides the following technical solution:
[0008] A polishing device for cold-rolled stainless steel coils with a debris collection function, comprising:
[0009] An operating table is provided, with two electric take-up rollers mounted on the top of the operating table. The two electric take-up rollers are respectively located at both ends of the top of the operating table. Two auxiliary rollers are symmetrically mounted on the top of the operating table, with the two auxiliary rollers located between the two electric take-up rollers.
[0010] The protective chamber has an opening at the bottom of its inner cavity. It is installed at the top center of the operating table. Symmetrical inlet and outlet troughs are provided on the side walls of the protective chamber. These troughs are at the same height as the auxiliary rollers, are elongated, and their width is 4mm greater than the thickness of the stainless steel coil, while their height is 2mm greater. Multiple polishing rollers are rotatably connected inside the protective chamber. These polishing rollers are arranged in two groups, one above and one below the inlet and outlet troughs. Each group consists of two polishing rollers. Multiple first motors are installed on the side wall of the protective chamber. The number of first motors is the same as the number of polishing rollers, and the output end of each first motor is the same as the number of corresponding polishing rollers. An observation window is provided on the top of the protective chamber, and transparent glass is installed inside the observation window. A fixing box is installed on one side wall of the protective chamber. Two second motors are symmetrically installed on the side wall of the fixing box. The two second motors are located above and below the inlet and outlet troughs, respectively. The output end of the second motor extends into the fixing box and is equipped with a rotating rod. A fan blade is installed at the other end of the rotating rod.
[0011] As a preferred embodiment of the cold-rolled stainless steel coil polishing device with debris collection function described in this utility model, the side wall of the operating table is provided with a slot, and the top of the operating table is provided with multiple through slots. The through slots are elongated and the bottom of the through slots are connected to the slots. All of the multiple through slots are located inside the protective chamber.
[0012] As a preferred embodiment of the polishing device for cold-rolled stainless steel coils with debris collection function described in this utility model, it further includes a collection box located inside the slot. When the side wall of the collection box abuts against the inner wall of the slot, the other side wall of the collection box is flush with the side wall of the operating table. A collection groove is provided on the top of the collection box, and a handle is installed on the side wall of the collection box.
[0013] As a preferred embodiment of the cold-rolled stainless steel coil polishing device with debris collection function described in this utility model, a third motor is installed on the side wall of the protective chamber near the bottom. The output end of the third motor extends into the interior of the protective chamber and is equipped with a threaded rod. A guide rod is installed inside the protective chamber at the same height as the threaded rod. The threaded rod and the guide rod are symmetrically located inside the protective chamber.
[0014] As a preferred embodiment of the polishing device for cold-rolled stainless steel coils with debris collection function described in this utility model, it further includes a cleaning plate located at the bottom of the protective chamber. The cleaning plate has two pusher grooves on its symmetrical sidewalls, and each pusher groove has an inclined surface at both ends. The inclined surface is inclined towards the inside of the pusher groove. The cleaning plate has a threaded hole on its sidewall, through which a threaded rod rotates. The cleaning plate also has a guide hole on its sidewall, through which a guide rod passes.
[0015] As a preferred embodiment of the polishing device for cold-rolled stainless steel coils with debris collection function described in this utility model, an mounting plate is installed on the top of the side wall of the cleaning plate above the threaded hole. The mounting plate has an L-shaped structure, and an opening is provided on the vertical side wall of the mounting plate. The threaded rod passes through the inside of the opening, and a ring of bristles is arranged around the inner wall of the opening.
[0016] Compared with existing technologies: By installing a protective box on the top of the operating table, with inlet and outlet troughs on both sides of the protective box corresponding to the thickness and width of the stainless steel coil, and a polishing roller inside the protective box, and a fixing box on the side wall of the protective box with fan blades inside the fixing box, the stainless steel coil enters the protective box through the inlet and outlet troughs during polishing. The polishing roller polishes the upper and lower surfaces of the stainless steel coil, while the fan blades rotate to generate airflow to blow away the debris on the surface of the stainless steel coil. The protective box shields the debris generated during polishing to prevent the debris from flying and polluting the environment. Attached Figure Description
[0017] To more clearly illustrate the technical solutions of the embodiments of this utility model, the present utility model will be described in detail below with reference to the accompanying drawings and detailed embodiments. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them:
[0018] Figure 1 This is an overall structural diagram of a cold-rolled stainless steel coil polishing device with debris collection function according to this utility model;
[0019] Figure 2This is a structural diagram of the operating table of a polishing device for cold-rolled stainless steel coils with debris collection function according to this utility model.
[0020] Figure 3 This is a cross-sectional view of the protective box of a cold-rolled stainless steel coil polishing device with debris collection function according to this utility model.
[0021] Figure 4 This is a structural diagram of the protective box of a cold-rolled stainless steel coil polishing device with debris collection function according to this utility model.
[0022] Figure 5 This is a structural diagram of the cleaning plate of a polishing device for cold-rolled stainless steel coils with debris collection function according to this utility model. Detailed Implementation
[0023] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.
[0024] Secondly, this utility model is described in detail with reference to the schematic diagrams. When describing the embodiments of this utility model, for ease of explanation, the cross-sectional views showing the device structure may be partially enlarged, not according to the usual scale. Furthermore, the schematic diagrams are merely examples and should not limit the scope of protection of this utility model. In addition, in actual manufacturing, the three-dimensional spatial dimensions of length, width, and depth should be included.
[0025] To make the objectives, technical solutions, and advantages of this utility model clearer, the embodiments of this utility model will be described in further detail below with reference to the accompanying drawings.
[0026] This utility model provides a polishing device for cold-rolled stainless steel coils with a debris collection function. A protective box is installed on the top of the operating table, with inlet and outlet troughs on both sides of the protective box corresponding to the thickness and width of the stainless steel coil. A polishing roller is installed inside the protective box, and a fixing box is installed on the side wall of the protective box. Fan blades are installed inside the fixing box. During polishing, the stainless steel coil enters the protective box through the inlet and outlet troughs. The polishing roller polishes the upper and lower surfaces of the stainless steel coil, while the fan blades rotate to generate airflow, blowing away debris from the surface of the stainless steel coil. The protective box shields the debris generated during polishing, preventing it from flying and polluting the environment.
[0027] Example 1
[0028] Regarding the above-mentioned problem 1: During the polishing process of stainless steel coils, the friction between the polishing roller and the surface of the stainless steel coil will generate debris. Existing stainless steel coil polishing equipment is not convenient to collect the debris during polishing. The flying debris can easily pollute the environment and affect the health of workers.
[0029] The solution is as follows: This embodiment of a cold-rolled stainless steel coil polishing device with debris collection function includes an operating table 100 and a protective chamber 200.
[0030] Two electric take-up rollers 110 are installed on the top of the operating platform 100, respectively located at both ends of the top of the operating platform 100. Two auxiliary rollers 120 are symmetrically installed on the top of the operating platform 100, located between the two electric take-up rollers 110. The protective chamber 200 has an opening at the bottom of its inner cavity and is installed in the middle of the top of the operating platform 100. The protective chamber 200 has inlet and outlet troughs 210 on its symmetrical side walls. The inlet and outlet troughs 210 are at the same height as the auxiliary rollers 120, and are elongated and wide. The thickness of the stainless steel coil is 4mm greater than the thickness of the stainless steel coil. The height of the inlet / outlet chute 210 is 2mm greater than the thickness of the stainless steel coil. Multiple polishing rollers 220 are rotatably connected inside the protective chamber 200. The polishing rollers 220 are arranged in two groups, one above and one below the inlet / outlet chute 210. Each group of polishing rollers 220 consists of two rollers. Multiple first motors 230 are installed on the side wall of the protective chamber 200. The number of first motors 230 is the same as the number of polishing rollers 220, and the output of each first motor 230 corresponds to the number of polishing rollers 220. An observation window 240 is provided on the top of the protective chamber 200. The observation window 240 has a transparent glass interior. A fixing box 250 is installed on one side wall of the protective chamber 200. Two second motors 251 are symmetrically installed on the side wall of the fixing box 250. The two second motors 251 are located above and below the inlet / outlet chute 210, respectively. The output end of the second motor 251 extends into the fixing box 250 and is equipped with a rotating rod 252. A fan blade 253 is installed at the other end of the rotating rod 252. Not shown in the figure, in this embodiment, the first motor 230 and the second motor 251 are Z4-132 model DC motors. In the process, the first motor 230 of the upper and lower polishing rollers 220 rotates in opposite directions. When in use, the stainless steel coil passes through the inlet and outlet grooves 210 on both sides of the protective chamber 200 and passes through the inside of the protective chamber 200. The stainless steel coil is located between the upper and lower polishing rollers 220. At this time, the first motor 230 is started to drive the polishing rollers 220 to rotate and polish the upper and lower surfaces of the stainless steel coil. During the polishing process, the second motor 251 is started to drive the rotating rod 252 and the fan blade 253 to rotate. The upper and lower fan blades 253 rotate to generate airflow, which blows away the debris generated on the upper and lower surfaces of the stainless steel coil during polishing.
[0031] Example 2
[0032] Regarding the second problem to be solved above: When polishing stainless steel coils, some existing polishing devices use exhaust fans to suck out the generated debris, but during the exhaust process, some debris inevitably falls to the bottom, and it is difficult to remove this debris.
[0033] The solution is as follows: A cold-rolled stainless steel coil polishing device with debris collection function in this embodiment also includes a collection box 300 and a cleaning plate 400.
[0034] The operating console 100 has a slot 130 on its side wall and multiple through slots 140 on its top. Each through slot 140 is elongated and its bottom connects to the slot 130. All through slots 140 are located inside the protective compartment 200. A collection box 300 is located inside the slot 130. When the side wall of the collection box 300 abuts against the inner wall of the slot 130, the other side wall of the collection box 300 is flush with the side wall of the operating console 100. A collection slot 310 is located on the top of the collection box 300. A handle 320 is installed on the side wall of the collection box 300. A third motor 260 is installed near the bottom of the side wall of the protective compartment 200, with its output end extending into the protective compartment 200. A threaded rod 261 is installed inside the protective chamber 200. A guide rod 270 is installed at the same height as the threaded rod 261 inside the protective chamber 200. The threaded rod 261 and the guide rod 270 are symmetrically located inside the protective chamber 200. The cleaning plate 400 is located at the bottom of the protective chamber 200. Two push grooves 410 are opened on the symmetrical side walls of the cleaning plate 400. The push grooves 410 have inclined surfaces 411 at both ends inside, which slope inward. Threaded holes 420 are opened on the side walls of the cleaning plate 400. The threaded rod 261 rotates through the threaded holes 420. Guide holes 430 are also opened on the side walls of the cleaning plate 400. The guide rod 270 passes through the guide holes 430. The top of the side walls of the cleaning plate 400... A mounting plate 440 is installed above the threaded hole 420. The mounting plate 440 has an L-shaped structure, and an opening 450 is formed on the side wall of the vertical section of the mounting plate 440. The threaded rod 261 passes through the opening 450. A ring of bristles 451 is arranged around the inner wall of the opening 450. Not shown in the figure, in this embodiment, the third motor 260 is a Y2-160M-4 model three-phase asynchronous motor. During the polishing process, the debris blown off by the fan blade 253 falls on the top of the operating table 100. At this time, the third motor 260 is started to drive the threaded rod 261 to rotate. When the threaded rod 261 rotates, it uses a screw structure to push the cleaning plate 400 to move back and forth at the bottom of the protective box 200. During the movement, the debris located at the bottom of the protective box 200 on the moving side moves along the inclined surface 411 towards the center of the pusher trough 410 and gathers. When moving along the inclined surface 411, it falls into the slot 130 through the through slot 140 and into the collection trough 310. After polishing is completed, the handle 320 is pulled to pull the collection box 300 out of the slot 130 to process the debris inside the collection trough 310. At the same time, during the movement of the cleaning plate 400, the bristles 451 sweep away the debris on the surface of the threaded rod 261, which can prevent the debris from accumulating on the threaded surface of the threaded rod 261 and affecting the movement of the cleaning plate 400.
[0035] Although the present invention has been described above with reference to embodiments, various modifications can be made and components can be replaced with equivalents without departing from the scope of the present invention. In particular, as long as there is no structural conflict, the features in the embodiments disclosed in this invention can be combined with each other in any way. The lack of an exhaustive description of these combinations in this specification is merely for the sake of brevity and resource conservation. Therefore, the present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.
Claims
1. A polishing device for cold-rolled stainless steel coils with a debris collection function, characterized in that, include: An operating table (100) is provided, on the top of which two electric take-up rollers (110) are installed. The two electric take-up rollers (110) are respectively located at both ends of the top of the operating table (100). Two auxiliary rollers (120) are symmetrically installed on the top of the operating table (100) and are located between the two electric take-up rollers (110). A protective chamber (200) has an opening at the bottom of its inner cavity. The protective chamber (200) is installed at the top center of the operating table (100). The protective chamber (200) has symmetrically arranged inlet and outlet troughs (210) on its side walls. The inlet and outlet troughs (210) are at the same height as the auxiliary rollers (120). The inlet and outlet troughs (210) are elongated, and their width is 4mm greater than the thickness of the stainless steel coil. Their height is 2mm greater than the thickness of the stainless steel coil. Multiple polishing rollers (220) are rotatably connected inside the protective chamber (200). The polishing rollers (220) are arranged in two groups, one above and one below the inlet and outlet troughs (210). Each group of polishing rollers (220) consists of two rollers. The protective chamber (200) has two side walls. Multiple first motors (230) are installed, the number of which is the same as the number of polishing rollers (220), and the output end of each first motor (230) is the same as the number of the corresponding polishing rollers (220). An observation window (240) is provided on the top of the protective chamber (200), and a transparent glass is provided inside the observation window (240). A fixing box (250) is installed on one side wall of the protective chamber (200), and two second motors (251) are symmetrically installed on the side wall of the fixing box (250). The two second motors (251) are located above the feed chute (210) and below the feed chute (210), respectively. The output end of the second motor (251) extends into the fixing box (250) and is equipped with a rotating rod (252). A fan blade (253) is installed at the other end of the rotating rod (252).
2. The polishing device for cold-rolled stainless steel coils with debris collection function according to claim 1, characterized in that, The operating table (100) has a slot (130) on its side wall and a plurality of through slots (140) on its top. The through slots (140) are elongated and their bottoms are connected to the slots (130). All of the through slots (140) are located inside the protective compartment (200).
3. A polishing device for cold-rolled stainless steel coils with debris collection function according to claim 2, characterized in that, It also includes a collection box (300), which is located inside the slot (130). When the side wall of the collection box (300) abuts against the inner wall of the slot (130), the other side wall of the collection box (300) is flush with the side wall of the operating table (100). A collection groove (310) is provided on the top of the collection box (300), and a handle (320) is installed on the side wall of the collection box (300).
4. A polishing device for cold-rolled stainless steel coils with debris collection function according to claim 3, characterized in that, A third motor (260) is installed on the side wall of the protective compartment (200) near the bottom. The output end of the third motor (260) extends into the interior of the protective compartment (200) and is fitted with a threaded rod (261). A guide rod (270) is installed inside the protective compartment (200) at the same height as the threaded rod (261). The threaded rod (261) and the guide rod (270) are symmetrically located inside the protective compartment (200).
5. A polishing device for cold-rolled stainless steel coils with debris collection function according to claim 4, characterized in that, It also includes a cleaning plate (400), which is located at the bottom of the protective chamber (200). The cleaning plate (400) has two pusher grooves (410) on its symmetrical sidewalls. The pusher grooves (410) have inclined surfaces (411) at both ends inside. The inclined surfaces (411) are inclined inwards towards the pusher grooves (410). The cleaning plate (400) has a threaded hole (420) on its sidewall. The threaded rod (261) rotates through the threaded hole (420). The cleaning plate (400) also has a guide hole (430) on its sidewall. The guide rod (270) passes through the guide hole (430).
6. A polishing device for cold-rolled stainless steel coils with debris collection function according to claim 5, characterized in that, An mounting plate (440) is installed on the top of the side wall of the cleaning plate (400) above the threaded hole (420). The mounting plate (440) has an L-shaped structure. An opening (450) is provided on the vertical side wall of the mounting plate (440). The threaded rod (261) passes through the inside of the opening (450). A ring of bristles (451) is arranged around the inner wall of the opening (450).