A defoaming system for a fermenter and a fermenter

CN224692106UActive Publication Date: 2026-08-28CHINA PETROCHEMICAL KUNSHAN CO LTD +2
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Patent Information

Application Number
CN202521310949.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-06-25
Publication Date
2026-08-28
Estimated Expiration
2035-06-25

AI Technical Summary

Technical Problem

然而,若使用上述添加方式添加消泡剂,一方面点滴状的消泡剂无法与泡沫充分接触,另一方面由于消泡剂扩散速度较慢,使得注入点处消泡剂浓度较高而远离注入点处消泡剂浓度较低,因此为消除全部泡沫常需要添加过多的消泡剂,不仅容易造成资源浪费,还会造成罐体内消泡剂残留

Benefits of technology

[0019]本实用新型提供一种用于发酵罐的消泡系统及发酵罐,用于发酵罐的消泡系统包括罐体、喷洒组件、供液组件、液位检测单元和控制单元。当使用发酵罐发酵生物表面活性剂时,生物表面活性剂的发酵在罐体内进行,在此过程中会产生大量泡沫,当液位检测单元检测到罐体内泡沫的液位高度高于罐体内的初始液位高度时,发送信号至控制单元,由控制单元控制供液管路向注液管输送消泡剂,消泡剂经由供液管路被输送至注液管,之后雾化喷洒件会将雾化消泡剂并喷洒于罐体内,被雾化后的消泡剂喷洒至生物表面活性剂发酵产生的泡沫上并与泡沫反应,从而消除泡沫,当液位检测单元检测到罐体内泡沫的液位高度回复至罐体内的初始液位高度时,由控制单元控制供液管路停止输送消泡剂。

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Abstract

The utility model belongs to the field of biological fermentation technology discloses a defoaming system for fermentation tank and fermentation tank, and the fermentation tank includes jar body, sprays subassembly, liquid supply subassembly, liquid level detection unit and control unit. Sprays subassembly includes liquid injection pipe and a plurality of atomization spray pieces. The liquid injection pipe is arranged in the jar body and located at the top. A plurality of atomization spray pieces are arranged on the liquid injection pipe at intervals and detachably connected with the liquid injection pipe. The liquid supply subassembly includes a first liquid storage container for storing defoaming agent and a liquid supply pipeline. One end of the liquid supply pipeline is in communication with the inner cavity of the first liquid storage container, and the other end is in communication with the liquid injection pipe. The liquid level detection unit is arranged in the jar body. The control unit is in communication connection with the liquid level detection unit. The control unit is arranged on the liquid supply pipeline and used for controlling the liquid supply pipeline to deliver the defoaming agent to the liquid injection pipe. The fermentation biological surfactant using the fermentation tank can make the defoaming agent fully contact with the foam, effectively eliminate the foam, and reduce the dosage of the defoaming agent.
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Claims

1. A defoaming system for a fermenter, characterized in that, include: The tank (1) is configured for fermenting biosurfactants; The spraying assembly (2) includes an injection pipe (21) and a plurality of atomizing spray elements (22). The injection pipe (21) is disposed inside the tank body (1) and located above the tank body (1). The plurality of atomizing spray elements (22) are spaced apart on the injection pipe (21) along the extension direction of the injection pipe (21), and the atomizing spray elements (22) are detachably connected to the injection pipe (21). The liquid supply assembly (3) includes a first liquid storage container (31) and a liquid supply line (32). The first liquid storage container (31) is configured to store defoamer. One end of the liquid supply line (32) is connected to the inner cavity of the first liquid storage container (31), and the other end is connected to the injection pipe (21). A liquid level detection unit and a control unit (4) are provided. The liquid level detection unit is located inside the tank (1) and is used to detect the liquid level height of the foam inside the tank (1). The control unit (4) is connected to the liquid level detection unit and is located on the liquid supply pipeline (32) to control the liquid supply pipeline (32) to deliver the defoamer to the injection pipe (21).

2. The defoaming system for a fermenter according to claim 1, characterized in that, The injection tube (21) includes an annular tube, and a plurality of the atomizing spray elements (22) are arranged circumferentially on the annular tube.

3. The defoaming system for a fermenter according to claim 2, characterized in that, The atomizing sprayer (22) is inclined at a preset angle so that the atomizing sprayer (22) faces the inner wall of the tank (1).

4. The defoaming system for a fermenter according to claim 3, characterized in that, The preset angle is 15°-30°.

5. The defoaming system for a fermenter according to any one of claims 1-4, characterized in that, The fermenter also includes a thermostat (5), which is installed on the liquid supply pipeline (32) and can keep the defoamer in the liquid supply pipeline (32) at a constant temperature.

6. The defoaming system for a fermenter according to any one of claims 1-4, characterized in that, The atomizing spray component (22) includes an atomizing nozzle.

7. The defoaming system for a fermenter according to any one of claims 1-4, characterized in that, The injection tube (21) includes a tube body and multiple connectors. The multiple connectors are spaced apart on the tube body along the extension direction of the tube body. Each connector is provided with a connection channel. The atomizing spray element (22) is inserted into the connection channel, and the outer wall of the atomizing spray element (22) is threadedly connected to the inner wall of the connection channel, so that the atomizing spray element (22) communicates with the inner cavity of the tube body through the connection channel.

8. A fermentation tank, characterized in that, The invention includes a cleaning assembly and a defoaming system for a fermenter as described in any one of claims 1-7. The cleaning assembly includes a second liquid storage container and a cleaning pipeline. The second liquid storage container is configured to store a cleaning agent. One end of the cleaning pipeline is connected to the inner cavity of the second liquid storage container, and the other end is connected to the injection pipe (21). A control unit (4) is disposed on the cleaning pipeline and is capable of controlling the cleaning pipeline to deliver the cleaning agent to the injection pipe (21).