Single-toothed hob with wear-resistant reinforcing collar
CN224693383UActive Publication Date: 2026-08-28SHENTUO TECH CO LTD
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Patent Information
- Application Number
- CN202522297131.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-30
- Publication Date
- 2026-08-28
- Estimated Expiration
- 2035-10-30
AI Technical Summary
Technical Problem
[0005]为了克服目前使用的单刃滚刀,为应对极端恶劣的磨粒磨损工况,需要通过对刀圈整体进行深层淬火以提高表面硬度,但是淬火在提高表面硬度的同时往往导致材料韧性下降,在进行高冲击载荷作业时,易在刀圈的表面及亚表面区域产生微裂纹并快速扩展,最终导致大块崩刃失效,严重影响刀具使用寿命的问题
Benefits of technology
[0013]在一体化结构的刀圈内部开设多组围绕刀圈的旋转轴线均匀圆周排布的封闭空腔,并在封闭空腔的内部填充有松散的耐磨颗粒,封闭空腔内的剩余空间充填有液态的压力传递介质,当滚刀处于工作状态时,刀圈因摩擦生热与冲击载荷作用产生温升效应,导致封闭空腔内的压力传递介质受热膨胀,且高速旋转的刀圈产生的离心力会进一步驱动压力传递介质和耐磨颗粒向外周运动,两种效应共同作用,在封闭空腔内形成显著的增压效应,并通过刀圈向外传递,使刀圈外层承载区域始终维持动态预压应力状态,可有效抵消外部载荷产生的张应力分量,且封闭空腔结构为刀圈材料热变形提供缓冲空间,从而抑制刀圈的微裂纹萌生及扩展过程,显著提升刀圈整体的抗冲击疲劳性能及结构稳定性。
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Figure CN224693383U_ABST
Abstract
The utility model relates to shield cutter technology field especially, more particularly to a single blade cutter with wear -resisting reinforcing cutter ring, including cutter shaft and the bearing of setting in the periphery of cutter shaft, the periphery of bearing is provided with the cutter hub, the periphery of cutter hub is provided with cutter ring, the inside of cutter ring is set up and is opened multiple groups of closed cavity, multiple groups of closed cavity around cutter ring's rotation axis even circumferential arrangement, the inside of closed cavity is filled with loose wear -resistant particle, and the remaining space in closed cavity is filled with liquid pressure transmission medium, the utility model provides the buffer space for cutter ring material thermal deformation through closed cavity structure, and the pressure transmission medium in closed cavity expands under heat when operating, and the centrifugal force that cutter ring operation rotates produces can further drive pressure transmission medium and wear -resistant particle to the outward movement, forms the significant pressure -boosting effect in closed cavity, and passes to the outside through cutter ring material, can effectively offset the tensile stress component that the external load produces.
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