A high-throughput powder material joule heat sintering device

CN224695000UActive Publication Date: 2026-08-28TIANFU JIANGXI LAB
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Patent Information

Application Number
CN202522092489.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-28
Publication Date
2026-08-28
Estimated Expiration
2035-09-28

AI Technical Summary

Technical Problem

尽管焦耳热法在实验室规模制备独特性能粉末方面展现出巨大潜力,但现有技术在将其转化为工业化量产方面仍然存在人工依赖,难以实现连续性的规模化生产

Benefits of technology

[0015]1、本实用新型实施例中提供一种高通量粉体材料焦耳热烧结设备,该高通量粉体材料焦耳热烧结设备包括反应舱以及分别与反应舱连接的加料装置和收料装置;该反应舱内设置有载物台,载物台上设置有多个独立的烧结装置,加料装置的加料管和收料装置的出料管分别与烧结装置一一对应,具体可通过加料装置向加料管内输送待烧结样品,通过加料管将样品粉末送入对应的烧结装置,在烧结装置烧结后,所获得的反应物可落入对应的出料管,通过出料管送出反应舱,由此实现了对样品的加料-烧结-收料过程的无缝衔接,从而实现自动化、连续不间断生产烧结的产品,消除了不同批次间的停机时间,提升生产效率,便于实现高通量连续性的规模化生产。

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Abstract

The utility model relates to the technical field of joule heat equipment, especially a high flux powder material joule heat sintering equipment, the high flux powder material joule heat sintering equipment includes reaction cabin and the feeding device and the material collecting device connected with reaction cabin respectively, be provided with the object table in the reaction cabin, be provided with a plurality of independent sintering device on the object table, the feeding device includes the same number of feeding pipe as sintering device, and the position of feeding pipe and the position of sintering device one -to -one, and the material collecting device includes the same number of discharge pipe as sintering device, and the discharge pipe and sintering device one -to -one intercommunication, realized the seamless link of the feeding, sintering and material collecting process to the sample to be sintered, to realize the automatic, continuous uninterrupted production sintering product.
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Claims

1. A high-throughput Joule heating sintering equipment for powder materials, characterized in that: include: A reaction chamber, and a feeding device and a receiving device respectively connected to the reaction chamber; The reaction chamber is equipped with a platform, on which multiple independent sintering devices are mounted. The feeding device includes a number of feeding pipes equal to the number of sintering devices, and the positions of the feeding pipes correspond one-to-one with the positions of the sintering devices. The receiving device includes a number of discharge pipes equal to the number of sintering devices, and the discharge pipes are connected to the sintering devices one-to-one.

2. The high-throughput Joule thermal sintering equipment for powder materials as described in claim 1, characterized in that: The sintering apparatus includes a graphite crucible, and the high-throughput powder material Joule heating sintering equipment also includes multiple pairs of independent heating electrode pairs and multiple independent power supply modules. The power supply modules are electrically connected to the heating electrodes in a one-to-one correspondence, and the heating electrode pairs are electrically connected to the graphite crucible in a one-to-one correspondence.

3. The high-throughput Joule thermal sintering equipment for powder materials as described in claim 2, characterized in that: The bottom of the graphite crucible is provided with a movable support plate; the support plate can be opened by rotation or translation, and the bottom of the graphite crucible is connected to the discharge pipe.

4. The high-throughput Joule thermal sintering equipment for powder materials as described in claim 3, characterized in that: The platform is provided with multiple support platforms, and one graphite crucible is placed on each support platform. The high-throughput powder material Joule heating sintering equipment includes a driving device. The support platforms are hollow inside. Each support platform has a tray at its bottom that is movably connected to the platform. The tray is connected to the driving device, and the driving device drives the tray to open by rotation or translation.

5. The high-throughput Joule thermal sintering equipment for powder materials as described in claim 4, characterized in that: The high-throughput powder material Joule heating sintering equipment also includes an infrared detection device and a current sensor electrically connected to the sintering device, wherein the infrared detection device and the current sensor are embedded inside the stage.

6. The high-throughput Joule thermal sintering equipment for powder materials as described in claim 4, characterized in that: The feeding device further includes a rotary distributor and a powder feeder. The rotary distributor includes an inlet and multiple outlets. The inlet is connected to the powder feeder, and the outlets are connected to the feeding pipes one-to-one. The high-throughput powder material Joule heating sintering equipment also includes a feeding device. The driving device is connected to the powder feeder and the feeding device respectively. The feeding device is connected to the powder feeder. The driving device drives the powder feeder to deliver the sample to be sintered to the feeding device. The driving device drives the feeding device to move to the feeding pipe for feeding.

7. The high-throughput Joule thermal sintering equipment for powder materials as described in claim 1, characterized in that: The receiving device also includes a conveying device, which is equipped with multiple trays, each corresponding to the discharge port of the discharge pipe.

8. The high-throughput Joule thermal sintering equipment for powder materials as described in claim 1, characterized in that: An air inlet is provided on the reaction chamber, through which inert gas or reactive gas enters the interior of the reaction chamber.

9. The high-throughput Joule thermal sintering equipment for powder materials as described in claim 1, characterized in that: The reaction chamber is also equipped with a cooling channel, which is connected to a cooling device that introduces a cooling medium into the cooling channel.

10. The high-throughput Joule thermal sintering equipment for powder materials as described in any one of claims 1-9, characterized in that: The multiple sintering devices are arranged in an m×n matrix array, where m and n are both integers, m is greater than or equal to 4, and n is greater than or equal to 4; the spacing between two adjacent sintering devices is 1cm-5cm.