A pressure resistance test device
Patent Information
- Application Number
- CN202521694673.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-11
- Publication Date
- 2026-08-28
- Estimated Expiration
- 2035-08-11
AI Technical Summary
本实用新型通过图像探头检测铝基板图像,根据图像分析通过铝基板调节构件自动调节铝基板的测试点位,提高测试的精准度,通过限位板与压板拆卸耐压测试构件,通过磁吸头与吸附座更换测试针,提高测试针更换的便捷度”,其中的设计,主要使用利用铝基板调节构件中的平板型夹持板对待测产品进行夹持固定;对一些异型的产品(例如汽车发动机铝壳)进行夹持时,平面造型的夹持板对待测产品的夹持稳定性不高,待测产品在耐压测试时的安全性和稳定性不佳
[0016] 1. This utility model comprises a test frame, a clamping frame, a clamping plate, an elastic clamping assembly, a push rod, and a spring. The clamping plate in the clamping frame clamps and fixes the product to be tested through the elastic clamping assembly. The push rod on the surface of the clamping plate moves towards the product to be tested along with the clamping plate. When the end of the push rod contacts the surface of the product to be tested, as the clamping plate continues to move, the end of the push rod presses against the surface of the product to be tested. As the clamping plate continues to move, the push rod pushes open and stretches the spring. The end of the push rod elastically expands and contracts according to the surface shape of the product to be tested, so that the push rod provides a wrap-around clamping and support for the product to be tested. This allows for adaptive clamping of the product to be tested, making it convenient for clamping and fixing products with irregular structures, and effectively ensuring the safety and stability of the product to be tested.
Smart Images

Figure CN224695937U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of pressure resistance testing technology, specifically a pressure resistance testing device. Background Technology
[0002] Withstand voltage testing generally refers to a voltage withstand test, which involves applying a specified AC or DC high voltage between the live and non-live parts (usually the casing) of an electrical appliance to check the insulation material's ability to withstand voltage. Withstand voltage testing tests the insulation performance of equipment under transient overvoltage by applying a high voltage several times the rated voltage. The combination of power frequency and DC testing ensures safety. Withstand voltage testing can detect potential insulation defects in advance and prevent electric shock caused by electrical gaps being broken down due to dust and moisture.
[0003] Before conducting a pressure test on a product, it is necessary to fix the product in place. However, the current methods for fixing products are generally to use a fixed bracket or a clamping frame. Fixed brackets can only support a single product, and clamping frames generally use clamping plates to hold the product in place. This is mainly for products with flat structures. However, when clamping some irregularly shaped products (such as aluminum housings for automobile engines), the flat clamping plates do not provide high stability, resulting in poor safety and stability of the product in place during the pressure test.
[0004] For example, the aforementioned problem exists in patent (CN223107961U); it describes "an aluminum substrate pressure resistance testing device, including an operating table, an aluminum substrate adjustment component, and a pressure resistance testing component, wherein the pressure resistance testing component includes a test frame, a first electrically adjustable telescopic rod is installed at the upper end of the test frame, a test head is installed at the lower end of the first electrically adjustable telescopic rod, the test head includes a mounting base, a pressure sensor is installed on the upper side of the mounting base, a magnetic head is provided on the lower side of the mounting base, an adsorption seat is provided on the outer side of the magnetic head, and a first mounting plate is provided on the lower side of the adsorption seat." This utility model... The design involves detecting images of an aluminum substrate using an image probe, automatically adjusting the test points on the aluminum substrate based on image analysis using an aluminum substrate adjustment component to improve test accuracy, disassembling the pressure-resistant test component using a limiting plate and pressure plate, and replacing the test probe using a magnetic head and adsorption seat to improve the convenience of test probe replacement. The design primarily utilizes a flat clamping plate within the aluminum substrate adjustment component to clamp and fix the product under test. However, when clamping irregularly shaped products (such as aluminum housings for automotive engines), the flat clamping plate offers low stability, resulting in poor safety and stability of the product under test during pressure resistance testing.
[0005] To address the aforementioned issues where clamping devices typically employ clamping plates to hold the product under test, and where planar clamping plates offer low stability when holding irregularly shaped products (such as aluminum housings for automotive engines), resulting in poor safety and stability of the product under test during pressure testing, we propose a pressure testing device. Utility Model Content
[0006] The purpose of this invention is to provide a pressure resistance testing device to solve the problems mentioned in the background art.
[0007] To solve the above-mentioned technical problems, this utility model provides the following technical solution: a pressure resistance testing device, including a test cabinet, a test frame inside the test cabinet, a support plate, a clamping frame on the top of the support plate, the clamping frame including two slidably symmetrically arranged clamping plates, a plurality of movably connected elastic clamping components on the outer wall of the clamping plate, the elastic clamping components including a push rod and a spring, one end of the spring being fixedly connected to one end of the push rod, the other end of the spring being fixedly connected to the clamping plate, and one end of the push rod extending through the clamping plate to the space between the two clamping plates.
[0008] Furthermore, the clamping plate has through holes on its surface that match the push rod, and the spring is sleeved on the outer wall of the push rod.
[0009] Furthermore, one end of the spring is fixedly connected to one end of the push rod via a fixed plate, and the other end of the spring is fixedly connected to the outer wall of the clamping plate via a guide ring, with the push rod sliding through the guide ring.
[0010] Furthermore, the test frame also includes a support frame and a front and rear transfer mechanism. The top of the outer wall of the support frame is horizontally provided with a left and right transfer mechanism. The outer wall of the moving output end of the left and right transfer mechanism is provided with an up and down transfer mechanism. The moving output end of the up and down transfer mechanism is provided with a test probe. The moving output end of the front and rear transfer mechanism is fixedly connected to the bottom of the support plate.
[0011] Furthermore, the test fixture also includes a sliding matching first guide rail and a first slider, the first guide rail being located below the support plate and the first slider being located at the bottom of the support plate.
[0012] Furthermore, the clamping plate has a base plate at its bottom, and the support plate has a gear rotatably connected between the two base plates at its top. The base plate has a rack horizontally positioned at its bottom that meshes with the gear, and the two racks are respectively located on both sides of the gear.
[0013] Furthermore, a servo motor is provided at the bottom of the support plate, and the output shaft of the servo motor is fixedly connected to a gear.
[0014] Furthermore, the bottom of the base plate is provided with a second slider, the top of the support plate is provided with a second guide rail that matches the second slider, the top rod is parallel to the rack, and the second guide rail is parallel to the rack.
[0015] Compared with the prior art, the beneficial effects achieved by this utility model are:
[0016] 1. This utility model comprises a test frame, a clamping frame, a clamping plate, an elastic clamping assembly, a push rod, and a spring. The clamping plate in the clamping frame clamps and fixes the product to be tested through the elastic clamping assembly. The push rod on the surface of the clamping plate moves towards the product to be tested along with the clamping plate. When the end of the push rod contacts the surface of the product to be tested, as the clamping plate continues to move, the end of the push rod presses against the surface of the product to be tested. As the clamping plate continues to move, the push rod pushes open and stretches the spring. The end of the push rod elastically expands and contracts according to the surface shape of the product to be tested, so that the push rod provides a wrap-around clamping and support for the product to be tested. This allows for adaptive clamping of the product to be tested, making it convenient for clamping and fixing products with irregular structures, and effectively ensuring the safety and stability of the product to be tested.
[0017] 2. In this utility model, the servo motor drives the gear to rotate, and the rotation of the gear can drive the rack to move horizontally. The rack drives the clamping plate to move horizontally through the base plate, so that the two clamping plates move simultaneously to realize the clamping and releasing operation of the clamping frame. The through holes on the surface of the clamping plate provide a channel for the push rod to move through and extend. The spring provides elastic extension and extension support for the push rod, the fixed plate ensures that the push rod can drive the spring to move in and out of extension after being subjected to force, and the guide ring provides guidance and support for the push rod to ensure the stability of the push rod. Attached Figure Description
[0018] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings:
[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0020] Figure 2 This is a schematic diagram of the structure of the test fixture of this utility model;
[0021] Figure 3 This is a schematic diagram of the structure of the clamping frame of this utility model;
[0022] Figure 4 This is a structural schematic diagram of the clamping plate and elastic clamping assembly of this utility model;
[0023] Figure 5 This is a structural schematic diagram of the product under test (aluminum housing of an automobile engine) of this utility model;
[0024] In the diagram: 1. Test cabinet; 2. Test frame; 201. Support plate; 202. Support frame; 203. Front and rear transfer mechanism; 204. Left and right transfer mechanism; 205. Up and down transfer mechanism; 206. Test probe; 207. First guide rail; 3. Clamping frame; 301. Clamping plate; 302. Base plate; 303. Second slider; 304. Second guide rail; 305. Gear; 306. Rack; 4. Elastic clamping assembly; 401. Push rod; 402. Spring; 403. Fixing plate; 404. Guide ring. Detailed Implementation
[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0026] Example 1
[0027] Please see Figures 1-5 This utility model provides a technical solution: a pressure resistance testing device, including a test cabinet 1, a test rack 2 inside the test cabinet 1, a support plate 201, a clamping frame 3 on the top of the support plate 201, and two slidably symmetrically arranged clamping plates 301. The outer wall of the clamping plates 301 is provided with a plurality of movably connected elastic clamping components 4. Each elastic clamping component 4 includes a push rod 401 and a spring 402. One end of the spring 402 is fixedly connected to one end of the push rod 401, and the other end of the spring 402 is fixedly connected to the clamping plate 301. One end of the push rod 401 extends through the clamping plate 301 and between the two clamping plates 301.
[0028] In one embodiment, the test frame 2 further includes a support frame 202 and a front-rear transfer mechanism 203. A left-right transfer mechanism 204 is horizontally arranged on the top of the outer wall of the support frame 202. An upper-lower transfer mechanism 205 is arranged on the outer wall of the moving output end of the left-right transfer mechanism 204. A test probe 206 is arranged on the moving output end of the upper-lower transfer mechanism 205. The moving output end of the front-rear transfer mechanism 203 is fixedly connected to the bottom of the support plate 201. The front-rear transfer mechanism 203 can drive the support plate 201 to move back and forth, thereby driving the product to be tested on the support plate 201 to move back and forth. The support frame 202 controls the left-right transfer mechanism 204, the upper-lower transfer mechanism 205, and the test probe 206. The test probe 206 is supported in the air. The left and right transfer mechanism 204 adjusts the up and down transfer mechanism 205 left and right, thereby adjusting the left and right movement of the test probe 206. The up and down transfer mechanism 205 can drive the test probe 206 to move up and down, so that the test probe 206 can perform pressure resistance testing on different positions of the product under test. The front and rear transfer mechanism 203 can use an electric lead screw assembly for front and rear movement, or other linear drive mechanisms. The left and right transfer mechanism 204 can use an electric slide table for left and right movement, or other linear drive mechanisms. The up and down transfer mechanism 205 can use a cylinder or electric cylinder for lifting and lowering adjustment, or other linear drive mechanisms.
[0029] In one embodiment, the test frame 2 further includes a sliding matching first guide rail 207 and a first slider. The first guide rail 207 is located below the support plate 201, and the first slider is located at the bottom of the support plate 201. When the support plate 201 is moved back and forth for adjustment, the first slider at the bottom of the support plate 201 slides along the first guide rail 207, which can effectively improve the safety and stability of the back and forth movement adjustment of the support plate 201.
[0030] The working principle of this utility model:
[0031] Refer to the instruction manual appendix Figures 1-5This utility model comprises a test frame 2, a clamping frame 3, a clamping plate 301, an elastic clamping assembly 4, a push rod 401, and a spring 402. The test cabinet 1 provides testing space for the test frame 2, which performs pressure resistance testing on the product under test. A support plate 201 supports the clamping frame 3. The clamping plate 301 in the clamping frame 3 clamps and fixes the product under test through the elastic clamping assembly 4. During clamping operations, both clamping plates 301 move simultaneously towards the center, and the elastic clamping assembly 4 moves with the clamping plates 301. The push rod on the surface of the clamping plate 301... As the clamping plate 301 moves toward the product to be tested, when the end of the push rod 401 contacts the surface of the product to be tested, as the clamping plate 301 continues to move, the end of the push rod 401 presses against the surface of the product to be tested. As the clamping plate 301 continues to move, the push rod 401 pushes open and stretches the spring 402. The end of the push rod 401 elastically expands and contracts according to the surface shape of the product to be tested, so that the push rod 401 provides a wrap-around clamping and support for the product to be tested. This allows for adaptive clamping of the product to be tested, making it convenient for clamping and fixing products with irregular structures, and effectively ensuring the safety and stability of the product to be tested.
[0032] Product under test (aluminum housing of automotive engine, such as...) Figure 5 (As shown) After clamping and fixing, adjust the movement of the test probe 206 and the product under test. There are 4 fixed positions on the inner wall of the aluminum shell of the automobile engine for attaching the insulating pads, so that the test probe 206 can sequentially perform insulation withstand voltage tests on the insulating pads at the four fixed positions of the aluminum shell of the automobile engine.
[0033] Example 2
[0034] Please see Figures 2-3 This utility model provides a technical solution: a pressure resistance testing device, wherein the bottom of the clamping plate 301 is provided with a base plate 302, and the top of the support plate 201 is provided with a gear 305 rotatably connected between the two base plates 302. The bottom of the base plate 302 is provided with a rack 306 that meshes with the gear 305, and the two racks 306 are respectively provided on both sides of the gear 305. The bottom of the support plate 201 is provided with a servo motor, and the output shaft of the servo motor is fixedly connected to the gear 305. The surface of the clamping plate 301 is provided with a through hole that matches the push rod 401. The spring 402 is sleeved on the outer wall of the push rod 401. One end of the spring 402 is fixedly connected to one end of the push rod 401 through a fixing plate 403, and the other end of the spring 402 is fixedly connected to the outer wall of the clamping plate 301 through a guide ring 404. The push rod 401 slides through the guide ring 404.
[0035] In one embodiment, the bottom of the base plate 302 is provided with a second slider 303, and the top of the support plate 201 is provided with a second guide rail 304 that matches the second slider 303. When the base plate 302 is moved and adjusted, the second slider 303 at the bottom of the base plate 302 slides along the second guide rail 304, which can effectively improve the safety and stability of the movement adjustment of the base plate 302. The top rod 401 is parallel to the rack 306, and the second guide rail 304 is parallel to the rack 306, ensuring that the length direction of the top rod 401 is parallel to the moving direction of the clamping plate 301, so that the clamping of the product to be tested by the top rod 401 is more stable.
[0036] The working principle of this utility model:
[0037] Refer to the instruction manual appendix Figures 2-3 In this utility model, the base plate 302 supports the bottom of the clamping plate 301. The servo motor drives the gear 305 to rotate. The rotation of the gear 305 drives the rack 306 to move horizontally. The two racks 306 move in opposite directions. The racks 306 drive the clamping plate 301 to move horizontally through the base plate 302, so that the two clamping plates 301 move simultaneously to realize the clamping and releasing operation of the clamping frame 3. The through hole on the surface of the clamping plate 301 provides a channel for the top rod 401 to extend and retract. The spring 402 provides elastic extension and retraction support for the top rod 401. The fixed plate 403 provides fixed support between the top rod 401 and the spring 402 to ensure that the top rod 401 can drive the spring 402 to extend and retract after being subjected to force. The guide ring 404 provides guide support for the top rod 401 to ensure the stability of the top rod 401.
[0038] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. A withstand voltage testing device, comprising a test cabinet (1), characterized in that: The test cabinet (1) is equipped with a test rack (2) inside. The test rack (2) includes a support plate (201). The top of the support plate (201) is equipped with a clamping frame (3). The clamping frame (3) includes two slidably symmetrically arranged clamping plates (301). The outer wall of the clamping plate (301) is equipped with several movably connected elastic clamping components (4). The elastic clamping component (4) includes a push rod (401) and a spring (402). One end of the spring (402) is fixedly connected to one end of the push rod (401), and the other end of the spring (402) is fixedly connected to the clamping plate (301). One end of the push rod (401) extends through the clamping plate (301) and extends between the two clamping plates (301).
2. The withstand voltage testing device according to claim 1, characterized in that: The clamping plate (301) has a through hole on its surface that matches the push rod (401), and the spring (402) is sleeved on the outer wall of the push rod (401).
3. The withstand voltage testing device according to claim 2, characterized in that: One end of the spring (402) is fixedly connected to one end of the push rod (401) via a fixed plate (403), and the other end of the spring (402) is fixedly connected to the outer wall of the clamping plate (301) via a guide ring (404). The push rod (401) slides through the guide ring (404).
4. The withstand voltage testing device according to claim 1, characterized in that: The test frame (2) also includes a support frame (202) and a front and rear transfer mechanism (203). The top of the outer wall of the support frame (202) is provided with a left and right transfer mechanism (204). The outer wall of the moving output end of the left and right transfer mechanism (204) is provided with an upper and lower transfer mechanism (205). The moving output end of the upper and lower transfer mechanism (205) is provided with a test probe (206). The moving output end of the front and rear transfer mechanism (203) is fixedly connected to the bottom of the support plate (201).
5. The withstand voltage testing device according to claim 4, characterized in that: The test frame (2) also includes a sliding matching first guide rail (207) and a first slider. The first guide rail (207) is located below the support plate (201), and the first slider is located at the bottom of the support plate (201).
6. The withstand voltage testing device according to claim 1, characterized in that: The clamping plate (301) has a base plate (302) at its bottom. The support plate (201) has a gear (305) that is rotatably connected between the two base plates (302) at its top. The base plate (302) has a rack (306) that meshes with the gear (305) at its bottom horizontally. The two racks (306) are respectively located on both sides of the gear (305).
7. The withstand voltage testing device according to claim 6, characterized in that: The bottom of the support plate (201) is equipped with a servo motor, and the output shaft of the servo motor is fixedly connected to the gear (305).
8. The withstand voltage testing device according to claim 6, characterized in that: The bottom of the base plate (302) is provided with a second slider (303), and the top of the support plate (201) is provided with a second guide rail (304) that matches the second slider (303). The top rod (401) and the rack (306) are parallel to each other, and the second guide rail (304) and the rack (306) are parallel to each other.
Citation Information
Patent Citations
Aluminum substrate voltage withstanding test equipment
CN223107961U