A rotary metal parts cleaning device
Patent Information
- Application Number
- CN202521994279.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-17
- Publication Date
- 2026-09-01
- Estimated Expiration
- 2035-09-17
AI Technical Summary
针对现有技术的不足,本实用新型提供了一种旋转式金属零件清洗设备,解决了当前在对金属零件进行更换时,通常是直接在清洗加工区域进行更换,在对金属零件进行更换时容易被设备壳体、喷淋头等结构遮挡,影响工作人员对金属零件的更换效率的问题
该旋转式金属零件清洗设备,通过使安装块可沿圆杆前后滑动,转盘在更换零件时能移出防护箱内部的清洗区域,避免设备壳体、喷淋头的遮挡,减少工作人员与设备内部运动部件的接触机会,工作人员操作空间更开阔,装卸零件更便捷,减少因遮挡导致的操作延误,方便了工作人员对金属零件的更换,提高了工作人员对金属零件的更换效率。
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Figure CN224700680U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of parts cleaning technology, specifically a rotary metal parts cleaning device. Background Technology
[0002] Metal parts are functional components made from metallic materials through processes such as casting, forging, and machining. They are widely used in various industrial fields. Materials include ferrous metals such as steel and cast iron, non-ferrous metals such as aluminum, copper, and titanium, as well as special materials such as high-temperature alloys. Processing techniques include casting (for complex parts), forging (for high-strength parts), machining (for high-precision parts), welding (for connections), heat treatment (for property modification), and surface treatment (for corrosion resistance and aesthetics). They can be categorized by function (structural parts, transmission parts, etc.) and by shape (shafts, discs, etc.). Indispensable in the automotive, aerospace, machinery, and electronics industries, they are fundamental elements of modern industry.
[0003] Currently, in the production and processing of disc-shaped metal parts, cleaning equipment is used to clean their surfaces. During cleaning, workers need to replace the cleaned metal parts. However, currently, the replacement of metal parts is usually done directly in the cleaning and processing area. When replacing metal parts, they are easily obstructed by structures such as the equipment housing and spray heads, which affects the efficiency of workers in replacing metal parts. Utility Model Content
[0004] Technical problems to be solved To address the shortcomings of existing technologies, this utility model provides a rotary metal parts cleaning device, which solves the problem that when replacing metal parts, the replacement is usually carried out directly in the cleaning and processing area, and the replacement of metal parts is easily obstructed by the equipment housing, spray head and other structures, which affects the efficiency of the workers in replacing metal parts.
[0005] (II) Technical Solution To achieve the above objectives, this utility model provides the following technical solution: a rotary metal parts cleaning device, including a workbench, a protective box fixedly installed on the upper surface of the workbench, an installation plate fixedly installed on the rear inner wall of the protective box, the upper surface of the workbench being open, and two round rods fixedly installed on the front and rear inner walls of the workbench, the two round rods being installed in a left-right correspondence. The auxiliary mechanism is set on the workbench and includes a mounting block and a tensioning plate. The mounting block is slidably mounted on the outer surface of two round rods. A turntable is rotatably mounted on the upper surface of the mounting block. Motors are fixedly mounted on the left and right surfaces of the mounting block. Two rectangular slots are opened inside the mounting block. Two tensioning plates are slidably mounted inside the two rectangular slots respectively. The output ends of the two motors rotate through the two rectangular slots respectively. The two tensioning plates are threadedly connected to the output ends of the two motors respectively.
[0006] Preferably, the auxiliary mechanism further includes two baffles, which are respectively fixedly installed on the rear end of the outer surface of the two round rods.
[0007] Preferably, protective shells are fixedly installed on the left and right surfaces of the mounting block, and the two motors are located inside the two protective shells respectively.
[0008] Preferably, an electric push rod is fixedly installed at the front end of the mounting plate, a rectangular block is fixedly installed at the telescopic end of the electric push rod, a connecting pipe is fixedly installed on the right surface of the rectangular block, and the left end of the connecting pipe extends through to the left side of the rectangular block.
[0009] Preferably, a main motor is fixedly installed inside the mounting block, and the output end of the main motor rotates through to the upper surface of the mounting block. The main motor is fixedly connected to the turntable.
[0010] Preferably, a guide plate is fixedly installed on the upper end of the outer surface of the mounting block.
[0011] (III) Beneficial Effects Compared with the prior art, this utility model provides a rotary metal parts cleaning device, which has the following advantages: This rotary metal parts cleaning equipment allows the mounting block to slide back and forth along the round rod. When changing parts, the turntable can be moved out of the cleaning area inside the protective box, avoiding obstruction by the equipment shell and spray head. This reduces the chance of workers coming into contact with the moving parts inside the equipment, provides workers with a more open operating space, and makes loading and unloading parts more convenient. It also reduces operational delays caused by obstruction, making it easier for workers to change metal parts and improving the efficiency of metal parts replacement. Attached Figure Description
[0012] Figure 1 This is a top view schematic diagram of the overall structure of the rotary metal parts cleaning equipment of this utility model; Figure 2 This is a front view of the internal cross-section structure of the rotary metal parts cleaning equipment of this utility model; Figure 3 for Figure 2 Enlarged structural diagram at point A in the middle; Figure 4 This is a schematic diagram of the internal cross-sectional side view of the mounting block of this utility model.
[0013] In the diagram: 1. Workbench; 2. Protective box; 3. Mounting plate; 4. Round rod; 5. Mounting block; 6. Tightening plate; 7. Turntable; 8. Motor; 9. Rectangular groove; 10. Baffle; 11. Protective shell; 12. Electric push rod; 13. Rectangular block; 14. Connecting pipe; 15. Main motor; 16. Guide plate. Detailed Implementation
[0014] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0015] Please see Figure 1-4 This utility model provides a new technical solution: a rotary metal parts cleaning device, including a workbench 1, a protective box 2 fixedly installed on the upper surface of the workbench 1, an installation plate 3 fixedly installed on the rear inner wall of the protective box 2, the upper surface of the workbench 1 is open, and two round rods 4 are fixedly installed on the front and rear inner walls of the workbench 1, with the two round rods 4 installed in a left-right correspondence. The auxiliary mechanism is set on the workbench 1. The auxiliary mechanism includes a mounting block 5 and a tensioning plate 6. The mounting block 5 is slidably mounted on the outer surface of two round rods 4. A turntable 7 is rotatably mounted on the upper surface of the mounting block 5. Motors 8 are fixedly mounted on the left and right surfaces of the mounting block 5. Two rectangular slots 9 are opened inside the mounting block 5. The two tensioning plates 6 are slidably mounted inside the two rectangular slots 9 respectively. The output ends of the two motors 8 are rotatably inserted into the two rectangular slots 9 respectively. The two tensioning plates 6 are threadedly connected to the output ends of the two motors 8 respectively.
[0016] Furthermore, the auxiliary mechanism also includes two baffles 10, which are fixedly installed on the rear ends of the outer surfaces of the two round rods 4.
[0017] Furthermore, by allowing the mounting block 5 to slide back and forth along the round rod 4, the turntable 7 can be moved out of the cleaning area inside the protective box 2 when replacing parts, avoiding obstruction by the equipment shell and spray head, reducing the chance of workers coming into contact with the moving parts inside the equipment, providing workers with a more open operating space, making it more convenient to load and unload parts, reducing operational delays caused by obstruction, facilitating the replacement of metal parts by workers, and improving the efficiency of replacing metal parts by workers.
[0018] Furthermore, protective shells 11 are fixedly installed on the left and right surfaces of the mounting block 5, and the two motors 8 are located inside the two protective shells 11 respectively.
[0019] Furthermore, an electric push rod 12 is fixedly installed at the front end of the mounting plate 3, a rectangular block 13 is fixedly installed at the telescopic end of the electric push rod 12, a connecting pipe 14 is fixedly installed on the right surface of the rectangular block 13, and the left end of the connecting pipe 14 extends through to the left side of the rectangular block 13.
[0020] Furthermore, a main motor 15 is fixedly installed inside the mounting block 5. The output end of the main motor 15 rotates through to the upper surface of the mounting block 5, and the main motor 15 is fixedly connected to the turntable 7.
[0021] Furthermore, a guide plate 16 is fixedly installed on the upper part of the outer surface of the mounting block 5.
[0022] Furthermore, when using this equipment, before starting the equipment, the mounting block 5 is at the rear end of the round rod 4, and the turntable 7 is inside the protective box 2. Then, push the mounting block 5 forward along the round rod 4 so that the turntable 7 and parts reach the front end of the protective box, making it convenient for operators to load and unload parts. The operator places the metal parts to be cleaned on the fixing clamp of the turntable 7 to fix the parts. Then, push the mounting block 5 and the turntable 7 to enter the cleaning area inside the protective box 2. After they are in place, start the two motors 8. The output end of the motors 8 drives the upper clamping plate 6 in the rectangular groove 9 to slide towards the round rod 4 through the threaded transmission until the two upper clamping plates 6 tightly clamp the left and right round rods 4, locking the position of the mounting block 5. The protective box 2 closes, and the electric motor on the mounting plate 3... The push rod 12 is activated, pushing the rectangular block 13 and the connecting pipe 14. The connecting pipe 14 is connected to the cleaning agent supply system and moves to a suitable position, allowing the cleaning agent to be sprayed onto the parts through the connecting pipe 14. At the same time, the main motor 15 inside the mounting block 5 drives the turntable 7 to rotate, causing the parts to rotate synchronously, ensuring that the parts are covered by the spray and efficiently removing oil, debris and other impurities. The guide plate 16 can help guide the waste liquid after spraying to the inside of the workbench 1. After cleaning is completed, the electric push rod 12 is reset, the spraying stops, the motor 8 reverses, and drives the upper tension plate 6 to loosen the round rod 4. The mounting block 5 can then move away from the inside of the protective box 2 along the round rod 4. The staff can then remove the cleaned parts in an open space without the equipment housing or spray head obstruction, replace them with new parts to be cleaned, and repeat the above process.
[0023] Structural Description: Workbench 1: Serves as the foundation of the equipment, supporting components such as the protective box 2 and the round rod 4. The opening on the upper surface facilitates the collection and guidance of cleaning waste liquid, providing a stable installation platform for the entire equipment; Protective Box 2: Covers the cleaning area to prevent cleaning agent from splashing during cleaning, protecting the safety of operators, and at the same time forming a relatively closed space to improve cleaning efficiency; Mounting plate 3: Fixes the electric push rod 12, provides it with a mounting carrier, and ensures that the electric push rod 12 can stably push the rectangular block 13 and the connecting pipe 14 to adjust the spray position; Round rod 4: There are two in total. They are used to guide the sliding of the mounting block 5 back and forth. At the same time, they are clamped together with the tightening plate 6 to fix the position of the mounting block 5 and ensure its stable movement and positioning. Mounting block 5: It supports components such as turntable 7, motor 8, and main motor 15. It can slide along the round rod 4 to drive the parts in and out of the cleaning area. It is the key carrier connecting the various components. Tightening plate 6: There are two in total. They slide under the drive of motor 8 and contact and clamp with round rod 4 to fix the mounting block 5 in the required position, preventing the mounting block 5 from moving during cleaning and ensuring cleaning stability. Turntable 7: The fixing clamp on the upper surface is used to place the parts to be cleaned. It rotates under the drive of the main motor 15 so that all surfaces of the parts are evenly sprayed for cleaning. Motor 8: There are two in total. The output end drives the upper tension plate 6 to slide through the threaded transmission, so as to clamp or loosen the upper tension plate 6 on the round rod 4 and control the fixing and movement of the mounting block 5. Rectangular groove 9: There are two in total, which provide sliding space for the upper clamping plate 6, restrict the movement trajectory of the upper clamping plate 6, and ensure that it can move accurately towards the round rod 4 and clamp. Baffle 10: There are two of them, which are installed on the rear end of the outer surface of the round rod 4 to limit the extreme position of the mounting block 5 to slide backward, prevent the mounting block 5 from detaching from the round rod 4, and ensure the safety of the equipment; Protective shell 11: There are two in total. They cover the motor 8 to prevent the motor 8 from being damaged by cleaning agents during cleaning, protect the motor 8 to work normally, and extend its service life. Electric push rod 12: Telescopic movement drives the rectangular block 13 and connecting pipe 14 to move, adjusting the distance and position of the connecting pipe 14 and the parts to ensure precise spraying; Rectangular block 13: connects the electric push rod 12 and the connecting pipe 14, and transmits the power of the electric push rod 12 to the connecting pipe 14, causing it to move and adjust the spray position; Connecting pipe 14: The left end is connected to the cleaning agent supply system via a metal hose, and the right end is connected to the nozzle via a metal hose to deliver the cleaning agent to the parts for spraying; Main motor 15: outputs power to drive the turntable 7 to rotate, so that the parts on the turntable 7 rotate with it, ensuring that the parts can be sprayed and cleaned; Guide plate 16: Installed on the upper part of the outer surface of the mounting block 5, it guides the waste liquid after cleaning to the opening of the workbench 1, preventing the waste liquid from flowing randomly and facilitating the collection and treatment of waste liquid.
[0024] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A rotary metal parts cleaning device, comprising a workbench (1), a protective box (2) fixedly installed on the upper surface of the workbench (1), and an installation plate (3) fixedly installed on the rear inner wall of the protective box (2), characterized in that: The upper surface of the workbench (1) is open, and two round rods (4) are fixedly installed on the front and rear inner walls of the workbench (1). The two round rods (4) are installed in a left-right correspondence. The auxiliary mechanism is set on the workbench (1). The auxiliary mechanism includes a mounting block (5) and a tightening plate (6). The mounting block (5) is slidably mounted on the outer surface of two round rods (4). A turntable (7) is rotatably mounted on the upper surface of the mounting block (5). Motors (8) are fixedly mounted on the left and right surfaces of the mounting block (5). Two rectangular slots (9) are opened inside the mounting block (5). The two tightening plates (6) are slidably mounted inside the two rectangular slots (9). The output ends of the two motors (8) are rotatably inserted into the two rectangular slots (9). The two tightening plates (6) are threadedly connected to the output ends of the two motors (8).
2. The rotary metal parts cleaning equipment according to claim 1, characterized in that: The auxiliary mechanism also includes two baffles (10), which are fixedly installed on the rear end of the outer surface of the two round rods (4).
3. The rotary metal parts cleaning equipment according to claim 1, characterized in that: Protective shells (11) are fixedly installed on the left and right surfaces of the mounting block (5), and the two motors (8) are located inside the two protective shells (11).
4. The rotary metal parts cleaning equipment according to claim 1, characterized in that: An electric push rod (12) is fixedly installed at the front end of the mounting plate (3). A rectangular block (13) is fixedly installed at the telescopic end of the electric push rod (12). A connecting pipe (14) is fixedly installed on the right surface of the rectangular block (13). The left end of the connecting pipe (14) extends through to the left side of the rectangular block (13).
5. The rotary metal parts cleaning device according to claim 1, characterized in that: The main motor (15) is fixedly installed inside the mounting block (5). The output end of the main motor (15) rotates through to the upper surface of the mounting block (5). The main motor (15) is fixedly connected to the turntable (7).
6. The rotary metal parts cleaning device according to claim 1, characterized in that: A guide plate (16) is fixedly installed on the upper end of the outer surface of the mounting block (5).