Automatic high-pressure rubber tube stacking and pushing device

Abstract

The utility model relates to high pressure rubber pipe stacking push technology field, and disclose a kind of high pressure rubber pipe automatic stacking push device, including for high pressure rubber pipe hoisting stacking mechanism and for high pressure rubber pipe push mechanism, the high pressure rubber pipe hoisting stacking mechanism includes stand, servo motor, rotary arm and electric hoist, the rotary arm is installed in the upper portion of stand. Stand upper portion servo motor precision control rotary arm, cooperate electric hoist to drive mounting plate and hoist mechanism flexible movement, can quickly and accurately hoist high pressure rubber pipe to specified stacking position, avoid artificial operation inaccuracy and inefficiency, first hydraulic rod drives lifting plate to lift, second hydraulic rod drives bracing plate to tighten high pressure rubber pipe, each hydraulic rod works in coordination, can reliably complete hoisting action, further guarantee the accuracy of hoisting, can start the wheel hub motor installed on the support in the bottom through slot of mobile seat, drive mobile seat to slide on guide rail, push high pressure rubber pipe stacked to specified station.

Description

Technical Field

[0001] This utility model relates to the field of high-pressure hose stacking and pushing technology, specifically to an automatic high-pressure hose stacking and pushing device. Background Technology

[0002] High-pressure hoses are widely used in industrial production and various applications. However, after the production and packaging of high-pressure hoses are completed, they need to be stacked and pushed. Such stacking and pushing operations mostly rely on manual labor or traditional and simple mechanical equipment. Manual operation is not only inefficient but also labor-intensive. Long-term repetitive work can easily lead to worker fatigue, which in turn affects the accuracy and safety of the operation. Traditional mechanical equipment is relatively simple in function and cannot achieve automated and precise operation, thus failing to meet the needs of modern production for efficient and stable handling of high-pressure hoses.

[0003] Existing high-pressure hose handling equipment often lacks flexible rotation and precise positioning functions in the hoisting and stacking process, making it difficult to accurately hoist the high-pressure hoses to the designated position for stacking. This results in poor stacking quality, large space occupation, and uneven stacking. In the pushing process, existing pushing devices are not stable enough and have inaccurate positioning, failing to accurately push the stacked high-pressure hoses to the designated workstation according to actual needs. In addition, the overall automation level of the equipment is low, and the coordination between various links is poor, failing to achieve continuous automated operation of high-pressure hoses from hoisting and stacking to pushing, which seriously affects production efficiency. To address these issues, we propose an automatic high-pressure hose stacking and pushing device. Utility Model Content

[0004] To address the shortcomings of existing technologies, this invention provides an automatic stacking and pushing device for high-pressure hoses, thereby solving the problems mentioned in the background section.

[0005] This utility model provides the following technical solution: an automatic stacking and pushing device for high-pressure hoses, including a high-pressure hose hoisting and stacking mechanism and a high-pressure hose pushing mechanism. The high-pressure hose hoisting and stacking mechanism includes a column, a servo motor, a rotating arm, and an electric hoist. The rotating arm is installed on the upper part of the column, and the electric hoist is installed on the rotating arm. An installation plate is fixedly installed at the bottom of the electric hoist, and a high-pressure hose hoisting mechanism is installed on the installation plate. The high-pressure hose pushing mechanism includes a guide rail, a movable seat, and a placement plate. The movable seat slides on the guide rail, and the placement plate is placed on top of the movable seat. The lifting mechanism includes a first hydraulic rod, a lifting plate, a support plate, and a second hydraulic rod. The first hydraulic rod is fixedly installed on the top surface of the mounting plate. The top surface of the lifting plate is installed on the output end of the first hydraulic rod. The outer ring of the lifting plate is evenly provided with multiple mounting holes. The second hydraulic rod is installed in the mounting holes, and the output end of the second hydraulic rod is installed with a support plate.

[0006] As a preferred embodiment of this utility model, a mounting base is welded to the bottom of the column, and multiple mounting holes are evenly provided on the mounting base. Multiple reinforcing steel plates are welded between the column and the mounting base.

[0007] As a preferred embodiment of this utility model, the servo motor is installed on the top of the column, and the servo motor can control the rotation of the rotating arm. A control box is also installed on the upper part of the column.

[0008] As a preferred technical solution of this utility model, the lifting plate is provided with heat dissipation mesh holes at the lower part of the mounting hole, and multiple hydraulic oil pipes are provided at the upper part of the lifting plate.

[0009] As a preferred embodiment of this utility model, the number of hydraulic oil pipes corresponds to the number of second hydraulic rods, and the hydraulic oil pipes can supply hydraulic oil to the second hydraulic rods. The first hydraulic rod is also provided with hydraulic oil pipes that supply hydraulic oil to the first hydraulic rod.

[0010] As a preferred technical solution of this utility model, positioning blocks are welded to the top surface of the movable seat and near the four corners. The positioning blocks are L-shaped. Two through holes are opened on the four sides of the shelf, and stacked high-pressure hose bodies are placed on the shelf.

[0011] As a preferred embodiment of this utility model, the bottom of the movable seat is provided with a through groove, and a bracket is fixedly installed on the top inner wall of the through groove, and a hub motor is installed on the bracket.

[0012] Compared with the prior art, the present invention has the following beneficial effects: 1. This high-pressure hose automatic stacking and pushing device can precisely control the rotation of the rotating arm through the servo motor on the upper part of the column. In conjunction with the electric hoist, it can drive the mounting plate and lifting mechanism to move flexibly, and can quickly and accurately lift the high-pressure hose to the designated stacking position, avoiding the inaccuracy and inefficiency of manual operation.

[0013] 2. In this high-pressure hose automatic stacking and pushing device, the first hydraulic rod drives the lifting plate to rise and fall in the lifting mechanism, and the second hydraulic rod drives the support plate to tighten the high-pressure hose. The hydraulic rods work together to complete the lifting action stably and reliably, further ensuring the accuracy of lifting and delivery.

[0014] 3. This high-pressure hose automatic stacking and pushing device, after a certain number of high-pressure hose bodies are stacked on the shelf, the moving seat slides on the guide rail, and the hub motor installed on the bracket in the through groove at the bottom of the moving seat can be started. The hub motor drives the moving seat to slide on the guide rail, pushing the stacked high-pressure hoses to the designated work position. Attached Figure Description

[0015] Figure 1 This is a three-dimensional structural diagram of the present invention; Figure 2 This is a schematic diagram of the structure of the storage board and movable seat of this utility model; Figure 3 This is a schematic diagram of the bottom structure of the movable base of this utility model; Figure 4 This is a cross-sectional view of the lifting plate of this utility model.

[0016] In the diagram: 1. Column; 101. Servo motor; 102. Rotating arm; 103. Electric hoist; 2. First hydraulic rod; 201. Lifting plate; 202. Support plate; 203. Second hydraulic rod; 204. Hydraulic oil pipe; 3. Mounting plate; 4. Guide rail; 401. Moving seat; 402. Positioning block; 403. Storage plate; 404. High-pressure hose body; 405. Bracket; 406. Hub motor. Detailed Implementation

[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0018] Example 1: Please refer to Figures 1-4 An automatic stacking and pushing device for high-pressure hoses includes a high-pressure hose hoisting and stacking mechanism and a high-pressure hose pushing mechanism. When performing automatic stacking and pushing operations for high-pressure hoses, the device is first installed in a suitable work site. The column 1 is fixed to the ground by a mounting base welded to its bottom. Multiple mounting holes evenly opened on the mounting base can be used with bolts to achieve stable installation. Multiple reinforcing steel plates welded between the column 1 and the mounting base further enhance the stability of the structure.

[0019] Start the control box installed on the upper part of the column 1 to control the servo motor 101 to work. The servo motor 101 is installed on the top of the column 1 and can precisely control the rotation angle and speed of the rotating arm 102. The rotating arm 102 is installed on the upper part of the column 1 and drives the electric hoist 103 installed on the rotating arm 102 to rotate to the appropriate position. The electric hoist 103 starts and moves the mounting plate 3 fixed at the bottom to the corresponding position.

[0020] A lifting mechanism is installed on the mounting plate 3. At this time, the first hydraulic rod 2 starts to work. The first hydraulic rod 2 is fixedly installed on the top surface of the mounting plate 3. Its output end drives the lifting plate 201 to descend. The second hydraulic rod 203 is installed in the multiple mounting holes evenly opened on the outer ring of the lifting plate 201. The output end of the second hydraulic rod 203 is installed with a support plate 202. When the lifting plate 201 descends to the appropriate position, the second hydraulic rod 203 starts, pushing the support plate 202 to open outward, contacting and tightening the inner wall of the packaged high-pressure hose, thereby lifting the high-pressure hose. The lifting plate 201 has heat dissipation mesh holes at the lower part where the mounting holes are opened, which can dissipate the heat generated during the operation in time. The multiple hydraulic oil pipes 204 set on its upper part provide hydraulic oil to the second hydraulic rod 203, and the hydraulic oil pipes set on the first hydraulic rod 2 provide hydraulic oil to itself.

[0021] After the high-pressure hose body 404 is lifted, the electric hoist 103 moves the mounting plate 3 to a suitable stacking position. Here, the electric hoist 103 only retains the upper drive mechanism, which can drive the mounting plate 3 to move on the rotating arm 102. The servo motor 101 controls the rotating arm 102 to rotate, moving the high-pressure hose above the stacking area. Then, the first hydraulic rod 2 and the second hydraulic rod 203 work in coordination to accurately place the high-pressure hose on the placement plate 403. The placement plate 403 is placed on top of the moving seat 401. The L-shaped positioning blocks 402 welded to the top surface of the moving seat 401 near the four corners can position the placement plate 403 and prevent it from moving.

[0022] After a certain number of high-pressure hose bodies 404 are stacked on the shelf 403, the hub motor 406 installed on the bracket 405 in the bottom slot of the moving seat 401 is started. The hub motor 406 drives the moving seat 401 to slide on the guide rail 4, pushing the stacked high-pressure hoses to the designated work station.

[0023] Example 2: Please refer to Figures 1-4In actual production, the device can be adjusted accordingly for high-pressure hoses of different specifications. When dealing with high-pressure hoses with larger diameters, the number of second hydraulic rods 203 can be increased, and the number of mounting holes on the outer ring of the lifting plate 201 and the number of hydraulic oil pipes 204 can be increased accordingly, so that it can provide sufficient tension to stably lift the high-pressure hose. At the same time, the size of the placement plate 403 can be adjusted according to the length of the high-pressure hose, and the position of the positioning block 402 welded on the top surface of the moving seat 401 can also be adjusted appropriately to ensure that the placement plate 403 can be accurately placed and positioned.

[0024] If the heat dissipation effect of the lifting plate 201 is found to be poor during the lifting process, the layout and size of the heat dissipation mesh can be further optimized to improve the heat dissipation efficiency. During the pushing process, the sliding distance of the moving seat 401 on the guide rail 4 can be precisely controlled by controlling the speed and running time of the hub motor 406 according to the actual work station distance, so as to accurately push the stacked high-pressure hoses to the designated position. The control of the above equipment can be controlled by the PLC controller.

[0025] To improve operational safety during lifting and pushing, safety warning signs and guardrails can be installed around the device. When the device malfunctions or experiences abnormalities, the control box can immediately issue an alarm signal and stop the device from operating, preventing accidents. In addition, the device should be regularly maintained and serviced, and the connections of each component should be checked to ensure they are secure and the hydraulic system is functioning properly, so that the device is always in good working condition. To prevent the high-pressure hose body 404 from tipping over when stacked, the stacking height of the high-pressure hose body 404 can be lowered, or some limiting rods can be fixedly installed on the top surface of the shelf 403 near the edge to limit the stacking of the high-pressure hose body 404 and prevent it from tipping over.

[0026] Implementation effect: The servo motor 101 on the upper part of the column 1 can precisely control the rotation of the rotating arm 102. In conjunction with the electric hoist 103, the mounting plate 3 and the lifting mechanism can be moved flexibly, which can quickly and accurately lift the high-pressure hose to the designated stacking position, avoiding the inaccuracy and inefficiency of manual operation.

[0027] In the lifting mechanism, the first hydraulic rod 2 drives the lifting plate 201 to rise and fall, and the second hydraulic rod 203 drives the support plate 202 to tighten the high-pressure hose. The hydraulic rods work together to complete the lifting action stably and reliably, further ensuring the accuracy of the lifting.

[0028] After a certain number of high-pressure hose bodies 404 are stacked on the shelf 403, the moving seat 401 slides on the guide rail 4, which can start the hub motor 406 installed on the bracket 405 in the bottom slot of the moving seat 401. The hub motor 406 drives the moving seat 401 to slide on the guide rail 4, pushing the stacked high-pressure hoses to the designated work position.

[0029] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An automatic stacking and pushing device for high-pressure hoses, comprising a high-pressure hose hoisting and stacking mechanism and a high-pressure hose pushing mechanism, characterized in that: The high-pressure hose lifting and stacking mechanism includes a column (1), a servo motor (101), a rotating arm (102), and an electric hoist (103). The rotating arm (102) is installed on the upper part of the column (1), and the electric hoist (103) is installed on the rotating arm (102). An installation plate (3) is fixedly installed on the bottom of the electric hoist (103), and a high-pressure hose lifting mechanism is installed on the installation plate (3). The high-pressure hose pushing mechanism includes a guide rail (4), a movable seat (401), and a placement plate (403). The movable seat (401) slides on the guide rail (4), and the placement plate (403) is placed on top of the movable seat (401). The lifting mechanism includes a first hydraulic rod (2), a lifting plate (201), a support plate (202), and a second hydraulic rod (203). The first hydraulic rod (2) is fixedly installed on the top surface of the mounting plate (3). The top surface of the lifting plate (201) is installed on the output end of the first hydraulic rod (2). The outer ring of the lifting plate (201) is evenly provided with multiple mounting holes. The second hydraulic rod (203) is installed in the mounting hole, and the output end of the second hydraulic rod (203) is equipped with a support plate (202).

2. The high-pressure hose automatic stacking and pushing device according to claim 1, characterized in that: The bottom of the column (1) is welded with a mounting base, and multiple mounting holes are evenly provided on the mounting base. Multiple reinforcing steel plates are welded between the column (1) and the mounting base.

3. The high-pressure hose automatic stacking and pushing device according to claim 1, characterized in that: The servo motor (101) is installed on the top of the column (1), and the servo motor (101) can control the rotation of the rotating arm (102). A control box is also installed on the upper part of the column (1).

4. The high-pressure hose automatic stacking and pushing device according to claim 1, characterized in that: The lifting plate (201) has heat dissipation mesh holes at the lower part of the mounting hole, and multiple hydraulic oil pipes (204) are provided on the upper part of the lifting plate (201).

5. The high-pressure hose automatic stacking and pushing device according to claim 4, characterized in that: The number of hydraulic oil pipes (204) corresponds to the number of second hydraulic rods (203), and the hydraulic oil pipes (204) can supply hydraulic oil to the second hydraulic rods (203). The first hydraulic rod (2) is also provided with hydraulic oil pipes that supply hydraulic oil to the first hydraulic rod (2).

6. The high-pressure hose automatic stacking and pushing device according to claim 1, characterized in that: Positioning blocks (402) are welded to the top surface of the movable seat (401) and near the four corners. The positioning blocks (402) are L-shaped. Two through holes are opened on the four sides of the shelf (403). Stacked high-pressure hose bodies (404) are placed on the shelf (403).

7. The high-pressure hose automatic stacking and pushing device according to claim 1, characterized in that: The bottom of the movable seat (401) is provided with a through groove, and a bracket (405) is fixedly installed on the top inner wall of the through groove. A hub motor (406) is installed on the bracket (405).

Images