Wire box lock assembly machine

CN224713385UActive Publication Date: 2026-09-04DONGGUAN HUANSHENG AUTOMATION MASCH CO LTD
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Patent Information

Application Number
CN202522121182.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-10-05
Publication Date
2026-09-04
Estimated Expiration
2035-10-05

AI Technical Summary

Technical Problem

[0002]暗装电工底盒也称之为线盒,装配底盒盖板的两个承耳一般采用的都是自攻螺丝安装法和7字铁片安装法,无论是哪种方式,这两个承耳都有着明显的缺陷,一是容易滑牙,特别是同一个线盒反复拆装底盒盖板的时候,二是牙孔在预埋的过程中容易堵塞

Benefits of technology

[0011]与现有技术相比,本实用新型的有益效果是:当需要装配锁扣的线盒通过入料输送线机构逐一输送至锁扣装配机构内部进行锁扣安装,且安装有锁扣的线盒从锁扣装配机构内部推出并推移至出盒机构上,最后通过出盒机构将安装有锁扣的线盒一排一排的整齐推出或线盒再套装到一起再推出,方便后续人工的打包装箱。

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Abstract

The utility model discloses a wire box lock catch assembly machine, including frame, the side of frame top is provided with the wire box of the wire box of waiting installation spare part is carried into the feeding transmission and goes into the box conveying line mechanism, and the side of wire box conveying line mechanism is provided with the lock catch assembly mechanism that will install lock catch to the wire box, the lock catch assembly mechanism sets up in the frame top, and the side of lock catch assembly mechanism is provided with the wire box that will be equipped with the lock catch and carries out the export of the box mechanism of conveying, and the side of frame outside is provided with the control computer of the drive control of going into the box conveying line mechanism, lock catch assembly mechanism and the box mechanism.
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Description

Technical Field

[0001] This utility model relates to the field of junction boxes, and in particular to a junction box latch assembly machine. Background Technology

[0002] Concealed electrical junction boxes, also known as junction boxes, typically use self-tapping screws or L-shaped metal clips to install the two lugs on the junction box cover. Both methods have significant drawbacks: firstly, the threads are prone to stripping, especially when repeatedly removing and installing the same junction box cover; secondly, the threaded holes are easily clogged during the pre-installation process. A new type of junction box has emerged that uses a locking mechanism instead of traditional lugs, perfectly solving both problems. However, since the lugs need to be installed into the junction box for use, a junction box locking assembly machine has been developed to address this need. Utility Model Content

[0003] To overcome the shortcomings mentioned above, this utility model aims to provide a technical solution that can solve the above problems.

[0004] A wire box latch assembly machine includes a frame. On one side of the frame, there is a wire box feeding conveyor mechanism for feeding wire boxes containing accessories to be installed. On one side of the wire box feeding conveyor mechanism, there is a latch assembly mechanism for installing latches onto the wire boxes. The latch assembly mechanism is located above the frame. On one side of the latch assembly mechanism, there is a wire box output mechanism for conveying and transporting wire boxes with latches. On one side of the frame, there is a control computer that drives and controls the wire box feeding conveyor mechanism, the latch assembly mechanism, and the output mechanism.

[0005] Preferably, the box-in conveying mechanism includes a conveyor line for transporting wire boxes, which is disposed on a height adjustment frame and is horizontally disposed at the top of the height adjustment frame. A pusher cylinder for pushing wire boxes and an upper pressure cylinder for pressing and limiting the wire boxes pushed by the pusher cylinder are respectively disposed on both sides of the end of the conveyor line. A first wire box sensor electrically connected to the pusher cylinder is disposed on both sides of the pusher cylinder and the first wire box sensor is horizontally mounted on the side of the end of the conveyor line.

[0006] Preferably, an elastic clamping seat is provided at a location away from the lower end of the upper pressure cylinder, which can elastically limit the wire box and communicate with the locking assembly mechanism, and the elastic clamping seat is located on the other side of the end of the conveyor line, and the conveyor line is also provided with a motor that drives it to be transported and transmitted on the height adjustment frame.

[0007] Preferably, the locking assembly mechanism includes a locking vibratory plate disposed above the frame and storing the locking plates, and a locking plate carrier is disposed on one side of the locking vibratory plate to support the locking plates being vibrated and transported thereon, and a locking plate pushing cylinder is disposed on one side of the locking plate carrier to push it, and a locking plate sensor for sensing the locking plates and a nut sensor for sensing the nuts inside the locking plates are disposed between the locking plate carrier and the locking plate pushing cylinder.

[0008] Preferably, a locking cylinder is provided on the side away from the locking carrier, and a push rod is provided at one end of the locking cylinder. A locking moving push block is elastically provided at one end of the push rod, and a spring is elastically provided between the push rod and the locking moving push block. A positioning block for limiting the movement of the push rod is provided on the side away from the push rod.

[0009] Preferably, the box ejection mechanism includes a box ejection conveyor line disposed on the frame and located on one side of the locking assembly mechanism, and the box ejection conveyor line and the box infeed conveyor line mechanism are interconnected. A tray for collecting and arranging wire boxes is disposed on one side of the box ejection conveyor line, and a combined cylinder for pushing wire boxes equipped with locking buckles is disposed on the other side of the box ejection conveyor line. A second wire box sensor is disposed on both sides of the combined cylinder for sensing the position of the wire box and electrically connecting it.

[0010] Preferably, an intercepting cylinder is provided on one side of the swivel plate, and a height plate is driven at the top of the intercepting cylinder, and the height plate is horizontally mounted on the swivel plate, and a swivel plate cylinder is provided on one side of the intercepting cylinder.

[0011] Compared with the prior art, the beneficial effects of this utility model are: when the wire boxes that need to be fitted with buckles are conveyed one by one to the buckle assembly mechanism through the feeding conveyor mechanism for buckle installation, and the wire boxes with buckles installed are pushed out from the buckle assembly mechanism and moved to the box ejection mechanism, and finally the box ejection mechanism pushes out the wire boxes with buckles installed row by row or the wire boxes are put together again before being pushed out, which facilitates the subsequent manual packaging and boxing.

[0012] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description

[0013] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0014] Figure 1A schematic diagram of the junction box latch assembly machine; Figure 2 This is a schematic diagram of the box-feeding conveyor mechanism; Figure 3 This is a schematic diagram of the locking assembly mechanism; Figure 4 This is a schematic diagram of the ejection mechanism.

[0015] The diagram shows: 1. Box feeding conveyor mechanism, 2. Control computer, 3. Locking assembly mechanism, 4. Box discharging mechanism, 5. Frame, 6. Conveyor line, 7. Conveyor line sensor, 8. Box pushing cylinder, 9. First box sensor, 10. Motor, 11. Pressing cylinder, 12. Pressure plate, 13. Elastic clamping seat, 14. Height adjustment frame, 15. Locking vibratory plate, 16. Locking pushing cylinder, 17. Nut sensor, 18. Locking sensor, 19. Locking carrier, 20. Locking moving push block, 21. Positioning block, 22. Push rod, 23. Spring, 24. Locking cylinder, 25. Box discharging conveyor line, 26. Combination cylinder, 27. Second box sensor, 28. Height plate, 29. Swinging plate, 30. Interception cylinder, 31. Swinging plate cylinder. Detailed Implementation

[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0017] Please see Figure 1-4 In this embodiment of the utility model, the wire box locking assembly machine includes a frame 5. A wire box feeding conveyor mechanism 1 is provided on one side of the frame 5 to feed wire boxes containing accessories to be installed. A locking assembly mechanism 3 is provided on one side of the feeding conveyor mechanism 1 to install locking clips onto the wire boxes. The locking assembly mechanism 3 is located above the frame 5, and an exit mechanism 4 is provided on one side of the locking assembly mechanism 3 to transport wire boxes with locking clips out. A control computer 2 is provided on one side of the frame 5 to drive and control the feeding conveyor mechanism 1, the locking assembly mechanism 3, and the exit mechanism 4. Thus, when wire boxes requiring locking clips are fed one by one into the locking assembly mechanism 3 via the feeding conveyor mechanism 1, the wire boxes with locking clips are pushed out from inside the locking assembly mechanism 3 and onto the exit mechanism 4. Finally, the exit mechanism 4 neatly pushes out rows of wire boxes with locking clips or reassembles the wire boxes before pushing them out, facilitating subsequent manual packaging.

[0018] The box-in conveying mechanism 1 includes a conveyor line 6 for transporting wire boxes, which is arranged horizontally at the top of the height adjustment frame 14. A pusher cylinder 8 for pushing wire boxes and an upper pressure cylinder 11 for pressing and limiting the wire boxes pushed by the pusher cylinder 8 are respectively arranged on both sides of the end of the conveyor line 6. A first wire box sensor 9 electrically connected to the pusher cylinder 8 is arranged on both sides of the pusher cylinder 8. The first wire box sensor 9 is horizontally mounted on the side of the end of the conveyor line 6. The first wire box sensor 9 can sense the position of the wire box, thereby driving the pusher cylinder 8 to push the wire box to the lower end of the upper pressure cylinder 11. Then, the lower pressure cylinder 11 applies pressure to limit the wire box so that the locking assembly mechanism can be used to attach the locking buckle to the wire box.

[0019] An elastic clamping seat 13 is provided at a location away from the lower end of the upper pressure cylinder 11. This elastic clamping seat 13 can elastically limit the wire box and communicate with the locking assembly mechanism 3. The elastic clamping seat 13 is located on the other side of the end of the conveyor line 6. The conveyor line 6 is also provided with a motor 10 that drives it to be transported and transmitted on the height adjustment frame 14.

[0020] The latch assembly mechanism 3 includes a latch vibratory feeder 15 mounted on the frame 5 and carrying latches. A latch carrier 19 is mounted on one side of the latch vibratory feeder 15 to support the latches being vibrated and transported. A latch pushing cylinder 16 is mounted on one side of the latch carrier 19 to push the latches. A latch sensor 18 and a nut sensor 17 are mounted between the latch carrier 19 and the latch pushing cylinder 16 to sense the latches. The nut sensor 17 detects whether there is a nut in the latch and the latch sensor 18 detects whether the latch carrier 19 is carrying a latch. The latch carrier 19, along with the latches, moves along one side of the elastic clamping seat 13, and the latch carrier 19, along with the latches, can move to the installation position of the junction box.

[0021] A locking cylinder 24 is provided on the side away from the locking carrier 19, and one end of the locking cylinder 24 drives a push rod 22. A locking moving push block 20 is elastically provided on one end of the push rod 22, and a spring 23 is elastically provided between the push rod 22 and the locking moving push block 20. A positioning block 21 is provided on the side away from the push rod 22 to limit the movement of the push rod 22. When the locking sensor 18 detects that the locking cylinder 16 has a nut, it pushes the locking moving push block 20 into the locking carrier 19. The movable push block 20 is pushed outward by the spring 23, so that the feed port of the movable push block 20 (not shown in the figure) coincides with the lock carrier 19, which makes it convenient for the lock cylinder 16 to push the lock into the movable push block 20. When the lock cylinder 24 drives the push rod 22 to push out, the spring 23 first pushes the movable push block 20 to the wire box position. Then the movable push block 20 stops moving forward due to the external force, while the push rod 22 continues to move forward and pushes the lock into the wire box until the push rod 22 hits the positioning block 21, and the lock assembly is completed.

[0022] The box ejection mechanism 4 includes a box ejection conveyor line 25 mounted on the frame 5 and located on one side of the locking assembly mechanism 3. The box ejection conveyor line 25 is interconnected with the box infeed conveyor line mechanism 1. A tray 29 for collecting and arranging wire boxes is provided on one side of the box ejection conveyor line 25. A combined cylinder 26 for pushing wire boxes equipped with locking clips is provided on the other side of the box ejection conveyor line 25. A second wire box sensor 27 is provided on both sides of the combined cylinder 26 to sense the position of the wire box and make electrical connections to it. Thus, the wire box equipped with locking clips is pushed onto the tray 29 through the cooperation between the second wire box sensor 27 and the combined cylinder 26.

[0023] An intercepting cylinder 30 is provided on one side of the swivel plate 29, and a height plate 28 is driven at the top of the intercepting cylinder 30. The height plate 28 is horizontally mounted on the swivel plate 29. A swivel plate cylinder 31 is provided on one side of the intercepting cylinder 30. The swivel plate cylinder 31 then pushes the wire box pushed to one side of the swivel plate 29 to a fixed position through the driving cooperation between the intercepting cylinder 30 and the height plate 28. The swivel plate cylinder 31 then pushes the fixed wire box onto the swivel plate 29.

[0024] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention.

Claims

1. A junction box latch assembly machine, comprising a frame, characterized in that, A box-feeding conveyor mechanism is provided on one side of the upper part of the frame for feeding and conveying the wire boxes containing the accessories to be installed. A lock assembly mechanism is provided on one side of the box-feeding conveyor mechanism for installing the locks onto the wire boxes. The lock assembly mechanism is located on the upper part of the frame. A box-outing mechanism is provided on one side of the lock assembly mechanism for conveying and transporting the wire boxes with the locks. A control computer is provided on one side of the outside of the frame to drive and control the box-feeding conveyor mechanism, the lock assembly mechanism, and the box-outing mechanism.

2. The junction box latch assembly machine according to claim 1, characterized in that, The box-in conveyor mechanism includes a conveyor line for transporting wire boxes, which is set on a height adjustment frame and is horizontally arranged at the top of the height adjustment frame. A pusher cylinder for pushing wire boxes and an upper pressure cylinder for pressing and limiting the wire boxes pushed by the pusher cylinder are respectively arranged on both sides of the end of the conveyor line. A first wire box sensor electrically connected to the pusher cylinder is arranged on both sides of the pusher cylinder and the first wire box sensor is horizontally mounted on the side of the end of the conveyor line.

3. The junction box latch assembly machine according to claim 2, characterized in that, An elastic clamping seat is provided at a location away from the lower end of the upper pressure cylinder. This elastic clamping seat can elastically limit the wire box and communicate with the locking assembly mechanism. The elastic clamping seat is located on the other side of the end of the conveyor line. The conveyor line is also equipped with a motor that drives it to be transported and transmitted on the height adjustment frame.

4. The junction box latch assembly machine according to claim 1, characterized in that, The locking assembly mechanism includes a locking vibratory plate disposed above the frame and storing the locking plates. A locking carrier is disposed on one side of the locking vibratory plate to support the locking plates being vibrated and transported. A locking push cylinder is disposed on one side of the locking carrier to push the locking plates. A locking sensor for sensing the locking plates and a nut sensor for sensing the nuts inside the locking plates are disposed between the locking carrier and the locking push cylinder.

5. The junction box latch assembly machine according to claim 4, characterized in that, A locking cylinder is provided on the side away from the locking carrier, and a push rod is provided at one end of the locking cylinder. A locking moving push block is elastically provided at one end of the push rod, and a spring is elastically provided between the push rod and the locking moving push block. A positioning block for limiting the movement of the push rod is provided on the side away from the push rod.

6. The junction box latch assembly machine according to claim 1, characterized in that, The box ejection mechanism includes a box ejection conveyor line mounted on the frame and located on one side of the locking assembly mechanism. The box ejection conveyor line and the box infeed conveyor line are interconnected. A tray for collecting and arranging wire boxes is provided on one side of the box ejection conveyor line. A combination cylinder for pushing wire boxes equipped with locking buckles is provided on the other side of the box ejection conveyor line. A second wire box sensor is provided on both sides of the combination cylinder to sense the position of the wire box and electrically connect it.

7. The junction box latch assembly machine according to claim 6, characterized in that, An intercepting cylinder is provided on one side of the swing plate, and a height plate is driven at the top of the intercepting cylinder. The height plate is horizontally mounted on the swing plate, and a swing plate cylinder is provided on one side of the intercepting cylinder.