Workshop waste cleaning device for concrete structure preparation

Abstract

The utility model discloses a workshop waste cleaning device for concrete preparation, aims at solving the problem of time -consuming and labor -intensive, low efficiency of existing cleaning mode. The device includes cleaning car body, is equipped with atomization dust fall mechanism at its car hopper top, and side baffle installs turnover plate through connecting component, and is equipped with conveyer belt mechanism on turnover plate. Conveyer belt mechanism is equipped with controller, speed reducer motor and power component, and has antiskid convex bead on conveyer belt. Conveyer belt mechanism is rotatably connected with adjusting plate on turnover plate through fixed plate and pivot, and turnover plate is equipped with support component for supporting one end of conveyer belt mechanism, and adjusting plate can slide along guide shaft on turnover plate. Connecting component adopts U type buckle and car hopper side baffle snap -on, and turnover plate can turn over flexibly. When using, workers put waste into conveyer belt, and conveyer belt is automatically conveyed to car hopper, saves time and effort, and can be adjusted to adapt to different scenes, improves environment through atomization dust fall mechanism, and greatly improves cleaning efficiency.

Description

Technical Field

[0001] This utility model relates to the technical field of waste cleaning, and in particular to a waste cleaning device for concrete structure preparation workshops. Background Technology

[0002] During the preparation of concrete structures, a large amount of waste is generated in the workshop. If this waste is not cleaned up in a timely manner, it will not only occupy workshop space but may also affect the normal operation of production equipment and the cleanliness of the production environment. Therefore, efficient cleaning of workshop waste is an important step in ensuring the smooth progress of concrete structure preparation.

[0003] Currently, different methods are used for cleaning up workshop waste depending on the size of the workshop. For some large workshops, forklifts are sometimes used to clean up waste. However, forklifts have significant limitations. They are large and not very flexible in moving around the workshop, especially in areas with complex equipment layouts and relatively narrow spaces, where they are difficult to operate flexibly and cannot meet the needs of meticulous cleaning.

[0004] In most small and medium-sized workshops, as well as in complex areas of large workshops, waste removal still relies primarily on a combination of cleaning vehicles and manual labor. Currently, cleaning vehicles require the vehicle to be driven to the designated location of the waste accumulation, and then workers use shovels or other tools to shovel the waste piece by piece and dump it into the cleaning vehicle's cargo bed. This method has significant drawbacks: firstly, workers are required to perform a large amount of physical labor, which can easily lead to fatigue and increase labor intensity; secondly, manual shoveling and dumping is extremely inefficient, especially when dealing with large amounts of waste, often requiring a significant amount of time to complete the cleanup, severely impacting the workshop's production schedule.

[0005] In order to solve the problems of inflexible forklifts and time-consuming, labor-intensive, and inefficient manual cleaning methods, it is urgent to develop a new type of waste cleaning device to improve cleaning efficiency and reduce the labor intensity of workers. Utility Model Content

[0006] To solve the above-mentioned technical problems, this utility model provides a flexible, convenient, time-saving, and labor-saving waste cleaning device for concrete structure preparation workshops that can improve cleaning efficiency.

[0007] This utility model discloses a waste cleaning device for concrete structure preparation workshops, comprising a cleaning vehicle body, a truck bed, a dust suppression atomizing mechanism on the top of the truck bed, a tilting plate on the side baffle of the truck bed, the tilting plate being mounted on the side baffle of the truck bed via a connecting assembly, a conveyor belt mechanism on the tilting plate, a controller, a reduction motor and a power supply assembly on the conveyor belt mechanism, the controller and reduction motor being electrically connected to the power supply assembly, and anti-slip ribs on the conveyor belt mechanism.

[0008] Furthermore, a fixed plate is provided at the rear end of the conveyor belt mechanism near the reduction motor, and a rotating shaft is provided at the middle of the rear end of the fixed plate. An adjusting plate is provided on the flipping plate, and the fixed plate is rotatably mounted on the adjusting plate via the rotating shaft. A support component is provided on the side of the flipping plate away from the reduction motor of the conveyor belt mechanism, and the support component is used to support the side of the conveyor belt mechanism away from the reduction motor.

[0009] Furthermore, two sets of support plates are provided on both sides of the front end of the flip plate, and two sets of guide shafts are provided between the two sets of support plates. Two sets of guide holes are provided through the left and right ends of the adjustment plate, and the adjustment plate can be slidably mounted on the two sets of guide shafts through the two sets of guide holes.

[0010] Furthermore, the connecting component is provided with two sets of U-shaped buckles, which can be detachably attached to both ends of the side baffle of the truck bed. Each set of U-shaped buckles has a connecting block at its front end, and the top ends of the flip plate are respectively hinged to the two sets of connecting blocks.

[0011] Furthermore, the support assembly includes a support plate, one end of which is rotatably mounted on the bottom end of the tilting plate via a riveting shaft, and the other end of which is provided with a limiting component. The support plate and the limiting component cooperate to limit one end of the conveyor belt mechanism on the support plate.

[0012] Furthermore, the limiting component includes a limiting plate and a pin. The limiting plate is installed on the side wall of the contact support plate of the conveyor belt mechanism. Both the limiting plate and the support plate are provided with through holes. The pin passes through the through holes of the limiting plate and the support plate sequentially from the upper side of the limiting plate and extends to the lower side of the support plate.

[0013] Furthermore, a control lever is provided at the right end of the flip plate.

[0014] Furthermore, the top end of the pin is tapered.

[0015] Furthermore, an L-shaped clip is rotatably provided at the bottom left end of the U-shaped buckle on the left side, and a clip shaft is provided at the left end of the flip plate, with the L-shaped clip engaging with the clip shaft.

[0016] Compared with the prior art, the beneficial effects of this utility model are as follows: 1. Flexible and convenient: Through the cooperation of the flip plate and the connecting components, the conveyor belt mechanism can be flexibly flipped up or unfolded. When idle, it does not occupy extra space, adapts to the complex environment of the workshop, and solves the problem of large size and poor flexibility of the forklift. It is especially suitable for small and medium-sized workshops as well as complex areas of large workshops. 2. Saves time and effort: Workers do not need to throw waste directly into the truck bed. They only need to put it onto the conveyor belt. The conveyor belt mechanism automatically transports the waste to the truck bed under the drive of the geared motor, which greatly reduces the intensity of manual labor and avoids fatigue caused by long-term operation. 3. Improve cleaning efficiency: The continuous conveying capacity of the conveyor belt mechanism far exceeds the speed of manual feeding, and the anti-slip ridges can prevent waste from slipping, ensuring a stable and efficient conveying process, effectively shortening the cleaning time of large amounts of waste, and ensuring the production progress of the workshop. 4. Environmental protection and dust reduction: The atomizing dust reduction mechanism on the top of the truck bed can reduce dust during waste disposal and transportation, improve the workshop working environment, and meet environmental protection requirements; 5. High adaptability: By adjusting the sliding and tilting plates and the angle of the conveyor belt mechanism, the position and tilt angle of the conveyor belt mechanism can be flexibly changed according to the position and height of the waste accumulation, adapting to different cleaning scenarios; 6. Easy installation and disassembly: The connecting components use U-shaped buckles to snap onto the side panels of the truck bed, and are fixed with L-shaped clips, which facilitates the installation, disassembly and maintenance of the device. The installation is more stable and can be flexibly replaced on the side panels on both sides of the truck bed, reducing the cost of use. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is the utility model Figure 1 A magnified schematic diagram of the structure of part A in the diagram; Figure 3 This is a schematic diagram of the connection structure between the control lever and the flip plate of this utility model; Figure 4 This is a schematic diagram of the connection structure between the L-shaped card and the card shaft of this utility model; The following are labels in the attached diagram: 1. Cleaning vehicle body; 2. Atomizing dust suppression mechanism; 3. Tilting plate; 4. Conveyor belt mechanism; 5. Controller; 6. Gear motor; 7. Power supply assembly; 8. Anti-slip ribs; 9. Fixing plate; 10. Rotating shaft; 11. Adjusting plate; 12. Support plate; 13. Guide shaft; 14. U-shaped buckle; 15. Support plate; 16. Limiting plate; 17. Pin shaft; 18. Control lever; 19. L-shaped clip; 20. Clip shaft. Detailed Implementation

[0018] The specific embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples. The following examples are used to illustrate this utility model, but are not intended to limit its scope.

[0019] like Figures 1 to 4 As shown, this utility model discloses a waste cleaning device for concrete structure preparation workshop, including a cleaning vehicle body 1. The cleaning vehicle body 1 is provided with a truck bed. The top of the truck bed is provided with an atomizing dust suppression mechanism 2. The side baffle of the truck bed is provided with a tilting plate 3. The tilting plate 3 is installed on the side baffle of the truck bed through a connecting assembly. The tilting plate 3 is provided with a conveyor belt mechanism 4. The conveyor belt mechanism 4 is provided with a controller 5, a reduction motor 6 and a power supply component 7. The controller 5 and the reduction motor 6 are both electrically connected to the power supply component 7. The conveyor belt of the conveyor belt mechanism 4 is provided with anti-slip ridges 8. When waste needs to be cleaned, drive the cleaning vehicle 1 to the designated position, then rotate the tilting plate 3 to rotate the conveyor belt mechanism 4 to the tilting device until one end of the conveyor belt mechanism 4 touches the ground. At this time, the conveyor belt mechanism 4 is installed stably, and the top of the conveyor belt mechanism 4 is directly above the truck bed. Then, the conveyor belt mechanism 4 can be started through the controller 5, and the atomizing dust suppression mechanism 2 on the cleaning vehicle 1 can be started at the same time. At this time, the worker can use a shovel or other tools to put the waste into the bottom of the conveyor belt of the conveyor belt mechanism 4, and then the conveyor belt will transport the waste into the truck bed. The anti-slip ridges 8 on the conveyor belt can effectively reduce the slippage and rolling of the waste, improve the reliability and efficiency of the conveying. This technical design greatly improves the waste cleaning efficiency and has the effect of saving time and labor. After the transfer is completed, the worker can simply reset the conveyor belt mechanism 4 on the tilting plate 3. Moreover, the flexible rotation of the tilting plate 3 can adapt to different waste accumulation heights.

[0020] As a preferred embodiment of the above embodiment, a fixing plate 9 is provided at the rear end of the conveyor belt mechanism 4 near the reduction motor 6, a rotating shaft 10 is provided at the middle of the rear end of the fixing plate 9, an adjusting plate 11 is provided on the flip plate 3, the fixing plate 9 is rotatably mounted on the adjusting plate 11 via the rotating shaft 10, and a support assembly is provided on the side of the flip plate 3 away from the reduction motor 6 of the conveyor belt mechanism 4, the support assembly is used to support the side of the conveyor belt mechanism 4 away from the reduction motor 6; The conveyor belt mechanism 4 can rotate flexibly on the flip plate 3 by means of the rotating shaft 10 and the fixed plate 9. This design makes the switching between storage and use of the conveyor belt mechanism 4 more convenient. When in use, the conveyor belt mechanism 4 is rotated on the flip plate 3 until it contacts the ground. When storage is required, the conveyor belt mechanism 4 is rotated to a horizontal position, and then the support component and the rotating shaft 10 are used to limit it on the flip plate 3, which greatly improves the ease of use of the cleaning device.

[0021] As a preferred embodiment of the above embodiment, two sets of support plates 12 are provided on both sides of the front end of the flip plate 3, and two sets of guide shafts 13 are provided between the two sets of support plates 12. Two sets of guide holes are provided through the left and right ends of the adjustment plate 11, and the adjustment plate 11 can be slidably mounted on the two sets of guide shafts 13 through the two sets of guide holes. By cooperating with the guide holes of the guide shaft 13 and the adjusting plate 11, the conveyor belt mechanism 4 can slide laterally on the flip plate 3, which can change the left and right position of the conveyor belt mechanism 4, so that the conveyor belt is closer to the waste accumulation area, making it convenient for workers to put waste in.

[0022] As a preferred embodiment of the above, the connecting component is provided with two sets of U-shaped buckles 14, which can be detachably attached to both ends of the side baffle of the truck bed. Each set of U-shaped buckles 14 has a connecting block at its front end, and the top two ends of the flip plate 3 are respectively hinged to the two sets of connecting blocks. The tipping plate 3 and the conveyor belt mechanism 4 are installed on the side baffle of the truck bed via U-shaped buckles 14, which allows the tipping plate 3 to be flexibly installed and removed from the truck bed. The conveyor belt mechanism 4 can be switched on the side baffles on both sides of the truck bed as needed, which improves the adaptability to different waste cleaning scenarios. Moreover, the two sets of U-shaped buckles 14 are locked at both ends of the side baffles of the truck bed. At this time, the U-shaped buckles 14 play a limiting role, reducing the possibility of the conveyor belt mechanism 4 lurching on the side baffles of the truck bed during the driving of the cleaning vehicle body 1, thus improving stability.

[0023] As a preferred embodiment of the above, the support assembly includes a support plate 15. One end of the support plate 15 is rotatably mounted on the bottom end of the flip plate 3 via a riveting shaft. The other end of the support plate 15 is provided with a limiting component. The support plate 15 and the limiting component cooperate to limit one end of the conveyor belt mechanism 4 on the support plate 15. When the conveyor belt mechanism 4 is retracted on the flip plate 3, the support plate 15 can reliably support the conveyor belt mechanism 4. At the same time, the limiting component fixes the storage position of the conveyor belt mechanism 4, avoiding the risk of it falling. When it is needed again, the limiting component can be released and the support plate 15 can be rotated to stop supporting the conveyor belt mechanism 4.

[0024] As a preferred embodiment of the above embodiment, the limiting component includes a limiting plate 16 and a pin 17. The limiting plate 16 is installed on the side wall of the contact support plate 15 of the conveyor belt mechanism 4. Both the limiting plate 16 and the support plate 15 are provided with through holes. The pin 17 passes through the through hole of the limiting plate 16 and the through hole of the support plate 15 from the upper side of the limiting plate 16 and extends to the lower side of the support plate 15. By using the limiting plate 16 and the support plate 15 together, and using the pin 17 to limit the two together, the conveyor belt mechanism 4 is fixed together with the support plate 15, which greatly improves the stability of the conveyor belt mechanism 4 during the carrying process and makes it more reliable and safe. When using the conveyor belt mechanism 4, the pin 17 can be pulled off the support plate 15 and the limiting plate 16.

[0025] As a preferred embodiment of the above embodiment, a control lever 18 is provided at the right end of the flip plate 3; Based on the lever principle, the rotation of the flip plate 3 can be made easier by using the control lever 18, which greatly improves the ease of operation.

[0026] As a preferred embodiment of the above embodiment, the top end of the pin 17 is tapered; Setting the top of the pin 17 to a tapered shape makes the insertion and removal of the pin 17 more convenient.

[0027] As a preferred embodiment of the above, an L-shaped clip 19 is rotatably provided at the bottom left end of the U-shaped buckle 14 on the left side, and a clip shaft 20 is provided at the left end of the flip plate 3, and the L-shaped clip 19 is engaged with the clip shaft 20. During the conveyor belt mechanism 4 being carried, the tipping plate 3 is fixed to the side baffle of the truck bed by the cooperation of L-shaped card 19 and card shaft 20, so as to prevent it from shaking during the movement of the cleaning vehicle and enhance the stability of the device.

[0028] The working principle of this utility model is as follows: In use, drive the cleaning vehicle body 1 to the waste accumulation position, release the L-shaped clamp, and use the control lever 18 to flip and unfold the tilting plate 3 around the connecting block. Then, release the limit of the support plate 15, rotate the conveyor belt mechanism 4 to make it tilted in conjunction with the tilting plate 3, and lower one end of the conveyor belt mechanism 4 to the contact fixing surface after reaching the desired position. Then, slide the adjusting plate 11 along the guide shaft 13 to adjust the left and right position of the conveyor belt mechanism 4. Start the power assembly 7, and turn on the reduction motor 6 through the controller 5. Workers put waste onto the conveyor belt, and the conveyor belt transports the waste to the truck bed. The atomizing dust suppression mechanism 2 simultaneously suppresses dust. After cleaning is completed, turn off the motor and dust suppression mechanism, reset the conveyor belt mechanism 4, slide the adjusting plate 11 to the initial position, flip and retract the tilting plate 3, and fix it with the L-shaped clamp and the clamp shaft 20 to complete the cleaning operation.

[0029] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.

Claims

1. A waste cleaning device for concrete structure preparation workshops, comprising a cleaning vehicle body (1), wherein the cleaning vehicle body (1) is provided with a truck bed, and a dust suppression atomizing mechanism (2) is provided on the top of the truck bed, characterized in that, The side panel of the truck bed is provided with a tilting plate (3). The tilting plate (3) is installed on the side panel of the truck bed through a connecting assembly. The tilting plate (3) is provided with a conveyor belt mechanism (4). The conveyor belt mechanism (4) is provided with a controller (5), a geared motor (6) and a power supply component (7). The controller (5) and the geared motor (6) are both electrically connected to the power supply component (7). The conveyor belt of the conveyor belt mechanism (4) is provided with anti-slip ribs (8).

2. The waste cleaning device for concrete structure preparation workshops as described in claim 1, characterized in that, The conveyor belt mechanism (4) has a fixed plate (9) at the rear end near the geared motor (6). A rotating shaft (10) is provided in the middle of the rear end of the fixed plate (9). An adjusting plate (11) is provided on the flip plate (3). The fixed plate (9) is rotatably mounted on the adjusting plate (11) through the rotating shaft (10). A support component is provided on the side of the flip plate (3) away from the geared motor (6) of the conveyor belt mechanism (4). The support component is used to support the side of the conveyor belt mechanism (4) away from the geared motor (6).

3. The waste cleaning device for concrete structure preparation workshops as described in claim 2, characterized in that, The front end of the flip plate (3) is provided with two sets of support plates (12), and two sets of guide shafts (13) are provided between the two sets of support plates (12). The left and right ends of the adjustment plate (11) are provided with two sets of guide holes, and the adjustment plate (11) can be slidably installed on the two sets of guide shafts (13) through the two sets of guide holes.

4. The waste cleaning device for concrete structure preparation workshops as described in claim 1, characterized in that, The connecting component is provided with two sets of U-shaped buckles (14). The two sets of U-shaped buckles (14) can be detachably attached to both ends of the side baffle of the truck bed. The front ends of the two sets of U-shaped buckles (14) are provided with connecting blocks. The top ends of the flip plate (3) are respectively hinged to the two sets of connecting blocks.

5. The waste cleaning device for concrete structure preparation workshops as described in claim 2, characterized in that, The support assembly includes a support plate (15). One end of the support plate (15) is rotatably mounted on the bottom end of the flip plate (3) via a riveting shaft. The other end of the support plate (15) is provided with a limiting component. The support plate (15) and the limiting component cooperate to limit one end of the conveyor belt mechanism (4) on the support plate (15).

6. The waste cleaning device for concrete structure preparation workshops as described in claim 5, characterized in that, The limiting assembly includes a limiting plate (16) and a pin (17). The limiting plate (16) is installed on the side wall of the contact support plate (15) of the conveyor belt mechanism (4). Both the limiting plate (16) and the support plate (15) are provided with through holes. The pin (17) passes through the through hole of the limiting plate (16) and the through hole of the support plate (15) from the upper side of the limiting plate (16) and extends to the lower side of the support plate (15).

7. The waste cleaning device for concrete structure preparation workshops as described in claim 1, characterized in that, A control lever (18) is provided at the right end of the flip plate (3).

8. The waste cleaning device for concrete structure preparation workshops as described in claim 6, characterized in that, The top of the pin (17) is tapered.

9. A waste cleaning device for concrete structure preparation workshops as described in claim 4, characterized in that, The left end of the U-shaped buckle (14) on the left side is rotatably provided with an L-shaped clip (19), and the left end of the flip plate (3) is provided with a clip shaft (20). The L-shaped clip (19) and the clip shaft (20) are engaged.

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