Double-row column type bent six-column magnetic terminal and manufacturing die thereof
Patent Information
- Application Number
- CN202522177036.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-15
- Publication Date
- 2026-09-04
- Estimated Expiration
- 2035-10-15
AI Technical Summary
目前道岔电动转辙机用传统HZ24系列电缆盒存在较多的缺陷;首先,传统HZ24系列电缆盒中使用的是传统磁端子结构,其在道岔电动转辙机配线防错技术还不够完善,在电缆芯线、电动转辙机外部配线的连接上存在缺陷,在信号工程施工、维修作业和故障处理过程中,需要频繁的摘线或断线,很容易造成电缆芯线、电动转辙机外部配线连接错误,进而造成道岔控制及表示电路故障,如若处理不当,极易引发行车安全事故
该双排柱式弯六柱磁端子中,主控电缆与分支电缆中的芯线均连接在内弦磁端子上,副电缆与连接电缆中的芯线均连接在外弦磁端子上,使得从上游引入电缆盒中的电缆,与该电缆盒中引出至下游的电缆分别连接在不同的磁端子上,在电缆芯线和电动转辙机外线校核确认、道岔控制与表示电路故障处理、电缆盒内配线整理等施工作业过程中,只需分别对内弦端子或外弦端子上的芯线进行施工即可,极大的降低了配线错误的概率,使得该双排柱式弯六柱磁端子具有更好的配线防错功能,有利于提高该电缆盒的施工作业效率。
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Figure CN224721186U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of magnetic terminal technology, and in particular to a double-row column-type bent six-column magnetic terminal and its manufacturing mold. Background Technology
[0002] Safety is an eternal theme in railway transportation. In the operation of railway lines, ensuring railway traffic safety is paramount, especially the safety of the electrical control and turnout interlocking equipment. Currently, the traditional HZ24 series cable boxes used for turnout electric switch machines have several shortcomings. First, the traditional HZ24 series cable boxes use a conventional magnetic terminal structure, which is not sufficiently robust in terms of error prevention technology for turnout electric switch machine wiring. There are defects in the connection of cable cores and external wiring of the electric switch machine. During signal engineering construction, maintenance, and fault handling, frequent disconnection or interruption of the cable cores and external wiring of the electric switch machine can easily lead to incorrect connections, resulting in turnout control and indication circuit malfunctions. Improper handling can easily trigger traffic safety accidents.
[0003] Therefore, there is a need to provide an improved technical solution that addresses the shortcomings of the existing technology. Summary of the Invention
[0004] The purpose of this application is to provide a double-row column-type bent six-column magnetic terminal and its manufacturing mold, so as to solve or alleviate the problems existing in the prior art.
[0005] To achieve the above objectives, this application provides the following technical solution: A double-row, column-type, bent six-column magnetic terminal, the magnetic terminal comprising: A substrate having a row of inner holes and a row of outer holes arranged side by side; An inner chord terminal is fixed in each inner hole on the base. The inner chord terminal is used to connect the core wire in the main control cable and the core wire in the branch cable. An outer chord terminal is fixed in each outer hole on the base. The outer chord terminal is used to connect the core wire in the secondary cable and the core wire in the connecting cable. An electrical connector is used to electrically connect the inner and outer chord terminals that are adjacent in the radial direction.
[0006] Preferably, in the double-row column-type bent six-column magnetic terminal as described above, the bottom of the substrate is further provided with multiple recesses, and each recess is provided with an electrical connector.
[0007] In the double-row column-type bent six-column magnetic terminal as described above, preferably, the electrical connector is a copper sheet, which is disposed in a recess at the bottom of the substrate, and the copper sheet has through holes at positions corresponding to the inner and outer holes on the substrate, for connecting and installing the inner chord terminal and the outer chord terminal.
[0008] Preferably, in the double-row column-type bent six-column magnetic terminal as described above, the substrate has a fan-shaped structure.
[0009] Preferably, in the double-row column-type bent six-column magnetic terminal as described above, a connection hole is provided at each end of the substrate.
[0010] Preferably, in the double-row column-type bent six-column magnetic terminal as described above, the substrate is provided with six inner chord terminals, six outer chord terminals, and six electrical connectors.
[0011] This application also provides a manufacturing mold for a double-row column-type bent six-pillar magnetic terminal, the manufacturing mold being used to manufacture the substrate semi-finished product of the aforementioned double-row column-type bent six-pillar magnetic terminal, the manufacturing mold comprising: A core plate, wherein the core plate is provided with a plurality of groove cores and a plurality of connecting hole cores, wherein the groove cores are used to form grooves on the substrate and the connecting hole cores are used to form connecting holes on the substrate; A cavity plate, wherein an inner cavity is provided on the cavity plate, and the inner cavity is used to form the outer shape structure of the substrate.
[0012] In the manufacturing mold of the double-row column-type bent six-column magnetic terminal as described above, preferably, multiple recessed cores located at the center of the core plate are provided with through holes, and multiple recessed cores located on the outer side of the core plate are provided with two cylinders, which are located on the inner and outer sides of the recessed cores respectively, to form inner and outer holes on the substrate.
[0013] The manufacturing mold for the double-row column-type bent six-column magnetic terminal described above is preferably further comprising a positioning plate, wherein a plurality of positioning columns are provided on the positioning plate and through holes are provided at corresponding positions on the cavity plate; when the positioning plate, the core plate and the cavity plate are aligned with each other, the positioning columns simultaneously penetrate into the through holes of the sink core and the through holes of the cavity plate.
[0014] The manufacturing mold for the double-row column-type bent six-column magnetic terminal described above is preferably further comprising a pad and a push rod. The pad is provided with through holes corresponding to the push rod and the sinker core position. The pad is located between the core plate and the cavity plate. The core plate has a through hole at the position of the top rod, and the top rod extends through the through hole into the pad plate.
[0015] Compared with the closest prior art, the technical solution of this application has the following beneficial effects: In this double-row column-type bent six-column magnetic terminal, the core wires of the main control cable and branch cables are connected to the inner chord magnetic terminal, while the core wires of the auxiliary cable and connecting cable are connected to the outer chord magnetic terminal. This allows the cable introduced into the cable box from upstream to be connected to different magnetic terminals, and the cable led out of the cable box to the downstream. During construction operations such as checking and confirming the cable core wires and the external lines of the electric switch machine, troubleshooting the turnout control and indication circuits, and tidying up the wiring inside the cable box, only the core wires on the inner chord terminal or the outer chord terminal need to be installed, greatly reducing the probability of wiring errors. This gives the double-row column-type bent six-column magnetic terminal a better wiring error prevention function, which is beneficial to improving the construction efficiency of the cable box. Attached Figure Description
[0016] The accompanying drawings, which form part of this application, are used to provide a further understanding of this application. The illustrative embodiments and descriptions of this application are used to explain this application and do not constitute an undue limitation of this application. Wherein: Figure 1 This is a schematic diagram of the structure of a double-row column-type bent six-column magnetic terminal according to some embodiments of this application; Figure 2 This is a schematic diagram of the structure of a double-row column-type bent six-column magnetic terminal provided according to some embodiments of this application from another angle; Figure 3 A cross-sectional view of a manufacturing mold provided according to some embodiments of this application; Figure 4 This is a top view of a core plate provided according to some embodiments of this application.
[0017] Explanation of reference numerals in the attached figures: 1. Base; 11. Inner chord terminal; 12. Outer chord terminal; 13. Connecting hole; 14. Electrical connector; 2. Positioning plate; 21. Positioning post; 3. Core plate; 31. Slotted core; 32. Cylinder; 33. Connecting hole core; 4. Pad; 5. Cavity plate; 6. Top rod. Detailed Implementation
[0018] The present application will now be described in detail with reference to the accompanying drawings and embodiments. Various examples are provided by way of explanation and not by way of limitation. In fact, those skilled in the art will recognize that modifications and variations can be made to the present application without departing from the scope or spirit thereof. For example, a feature shown or described as part of one embodiment may be used in another embodiment to produce yet another embodiment. Therefore, it is desirable that the present application encompass such modifications and variations that fall within the scope of the appended claims and their equivalents.
[0019] In the following description, the terms "first / second / third" are used merely to distinguish similar objects and do not represent a specific order of objects. It is understood that "first / second / third" may be interchanged in a specific order or sequence where permitted, so that the embodiments of this application described herein can be implemented in an order other than that illustrated or described herein.
[0020] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this disclosure belongs. The terminology used herein is for the purpose of describing embodiments of this disclosure only and is not intended to limit this disclosure.
[0021] In the description of this application, the terms "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," and "bottom," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this application and do not require that this application be constructed and operated in a specific orientation, and therefore should not be construed as limiting this application. The terms "connected," "linked," and "set up" used in this application should be interpreted broadly. For example, they can refer to fixed connections or detachable connections; direct connections or indirect connections through intermediate components; wired connections, radio connections, or wireless communication signal connections. Those skilled in the art can understand the specific meaning of the above terms according to the specific circumstances.
[0022] The present application will now be described in detail with reference to the accompanying drawings and embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in the embodiments of the present application can be combined with each other.
[0023] According to specific embodiments of this application, such as Figure 1-4 As shown, this application provides a double-row column-type bent six-column magnetic terminal, the magnetic terminal comprising: The substrate 1 has a row of inner holes and a row of outer holes arranged side by side.
[0024] An inner chord terminal 11 is fixed in each inner hole on the base 1. The inner chord terminal 11 is used to connect the core wire in the main control cable and the core wire in the branch cable.
[0025] An outer chord terminal 12 is fixed in each outer hole on the base 1. The outer chord terminal 12 is used to connect the core wire in the secondary cable and the core wire in the connecting cable.
[0026] Electrical connector 14, in which the inner chord terminal 11 and the outer chord terminal 12 that are adjacent in the radial direction are electrically connected by an electrical connector 14.
[0027] The double-row column-type bent six-column magnetic terminal is installed in the cable box. The main control cable (X1) from the signal tower or the previous electric switch machine is introduced into the cable box, and the core wire of the main control cable is connected to the inner chord terminal 11. The branch cables (X2-X5) from the signal tower or the previous electric switch machine are introduced into the cable box, and the core wire of the branch cables is connected to the inner chord terminal 11. The auxiliary cable led out from the cable box is used to electrically connect to the next electric switch machine, and the core wire of the auxiliary cable is connected to the outer chord terminal 12. The connecting cable led out from the cable box is used to electrically connect to the electric switch machine near the cable box, and the core wire of the connecting cable is connected to the outer chord terminal 12.
[0028] In other words, in this double-row column-type bent six-column magnetic terminal, the core wires in the main control cable and branch cable are all connected to the inner chord magnetic terminal, while the core wires in the auxiliary cable and connecting cable are all connected to the outer chord magnetic terminal. This allows the cable introduced into the cable box from upstream to be connected to different magnetic terminals, and the cable led out of the cable box to the downstream. During construction operations such as checking and confirming the cable core wires and the external line of the electric switch machine, troubleshooting the turnout control and indication circuit, and tidying up the wiring inside the cable box, it is only necessary to perform construction on the core wires on the inner chord terminal 11 or the outer chord terminal 12, which greatly reduces the probability of wiring errors. This gives the double-row column-type bent six-column magnetic terminal better wiring error prevention function and helps to improve the construction efficiency of the cable box.
[0029] The bottom of the base 1 is also provided with a plurality of recesses, each of which is provided with an electrical connector 14. In this embodiment, the recesses extend radially along the base 1, and each recess is interconnected with an inner hole and an outer hole, so as to fix a radially adjacent inner chord terminal 11 and an outer chord terminal 12 in a recess, and the recesses facilitate the fixing of the electrical connector 14.
[0030] The electrical connector 14 is a copper sheet, which is placed in a groove at the bottom of the base 1. The copper sheet has through holes at the positions corresponding to the inner and outer holes on the base 1, so as to allow the inner chord terminal 11 and the outer chord terminal 12 to be connected and installed.
[0031] In this embodiment, both the inner string terminal 11 and the outer string terminal 12 are metal screws, and both the inner string terminal 11 and the outer string terminal 12 are conductive.
[0032] When installing the magnetic terminal, first install the copper sheet in the recess at the bottom of the base 1, then pass the inner chord terminal 11 through the inner hole on the copper sheet and the inner hole on the base 1, and connect a nut to the inner chord terminal 11; pass the outer chord terminal 12 through the outer hole on the copper sheet and the outer hole on the base 1, and connect a nut to the outer chord terminal 12. This completes the assembly of the magnetic terminal.
[0033] The base 1 has a fan-shaped structure. In this embodiment, the fan-shaped base 1 is disposed in the cable box, which makes it easier for the corresponding cable in the cable box to be connected to the magnetic terminal of the fan-shaped structure.
[0034] A connecting hole 13 is provided at each of the two ends of the base 1. In this embodiment, the magnetic terminal is fixed in the cable box by passing a bolt through the connecting hole 13 at both ends of the base 1.
[0035] The base 1 is provided with six inner chord terminals 11, six outer chord terminals 12, and six electrical connectors 14. In this embodiment, the magnetic terminal is a double-row column-type bent six-column magnetic terminal, and each electrical connector 14 is connected to one inner chord terminal 11 and one outer chord terminal 12 at both ends; the double-row column-type bent six-column magnetic terminal is more suitable for HZ24 series cable boxes.
[0036] This application also provides a manufacturing mold for a double-row column-type bent six-pillar magnetic terminal. The manufacturing mold is used to manufacture the substrate 1 semi-finished product of the above-mentioned double-row column-type bent six-pillar magnetic terminal. The manufacturing mold includes: The core plate 3 has multiple recessed cores 31 and multiple connecting hole cores 33. The recessed cores 31 form recesses on the substrate 1, and the connecting hole cores 33 form connecting holes 13 on the substrate 1. The cavity plate 5 has an inner cavity that forms the outer shape of the substrate 1. In this manufacturing mold, the core plate 3 and the cavity plate 5 can be used to manufacture the structure of the substrate 1.
[0037] In this embodiment, a hollow protrusion is provided on the cavity plate 5 at the position corresponding to the connecting hole core 33, and a through hole is provided in the center of the hollow protrusion. The connecting hole core 33 is inserted into the through hole of the hollow protrusion of the cavity plate 5. This arrangement can not only be used for mutual positioning of the core plate 3 and the cavity plate 5, but also form a stepped hole structure connecting hole 13.
[0038] Multiple recessed cores 31 located at the center of the core plate 3 are provided with perforations. Multiple recessed cores 31 located on the outer side of the core plate 3 are provided with two cylinders 32. The two cylinders 32 are located on the inner and outer sides of the recessed cores 31 respectively, and are used to form the inner and outer holes on the substrate 1.
[0039] In this embodiment, two cylinders 32 are provided on the core 31 to form an inner hole and an outer hole on the base 1, respectively, and the inner hole, the outer hole and the core 32 are interconnected. A through hole is provided on the cavity plate 5 corresponding to the position of the cylinder 32, so that when the core plate 3 and the cavity plate 5 are aligned, the cylinder 32 on the core plate 3 is inserted into the through hole on the cavity plate 5, so that the core plate 3 and the cavity plate 5 are mutually positioned.
[0040] The manufacturing mold also includes a positioning plate 2, which is provided with multiple positioning posts 21, and corresponding through holes are provided on the cavity plate 5. When the positioning plate 2, the core plate 3, and the cavity plate 5 are aligned, the positioning posts 21 simultaneously penetrate into the through holes of the recessed core 31 and the cavity plate 5. In this embodiment, the positioning posts 21 on the positioning plate 2 connect the center parts of the core plate 3 and the cavity plate 5, and in conjunction with the connection of the positioning structure on the outer part of the core plate 3 and the cavity plate 5, the overall manufacturing mold can be accurately positioned, thereby ensuring that the base 1 has better manufacturing quality.
[0041] The manufacturing mold also includes a backing plate 4 and an ejector pin 6. The backing plate 4 has through holes corresponding to the ejector pin 6 and the sinker core 31. The backing plate 4 is located between the core plate 3 and the cavity plate 5. The core plate 3 has through holes corresponding to the ejector pin 6. The ejector pin 6 passes through the through holes in the core plate 3 and extends into the backing plate 4.
[0042] In this embodiment, when manufacturing the substrate 1, the positioning plate 2, core plate 3, pad plate 4, and cavity plate 5 are assembled sequentially, and the ejector rod 6 extends through the perforation in the core plate 3 into the pad plate 4. At this time, the ejector rod 6 and the lower surface of the pad plate 4 are flush with each other. An injection port is provided on the core plate 3 or the cavity plate 5. The manufacturing material is pressed into the manufacturing mold through the injection port to form the shape of the substrate 1. After the substrate 1 is formed, the cavity plate 5 is moved backward to separate the core plate 3 from the cavity plate 5. At this time, the ejector rod 6 pushes downward, so that the formed substrate 1 can be ejected from the core plate 3 through the ejector rod 6, thus completing the manufacturing process of the semi-finished substrate 1.
[0043] The above description is merely a preferred embodiment of this application and is not intended to limit this application. Various modifications and variations can be made to this application by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this application should be included within the protection scope of this application.
Claims
1. A double-row column-type bent six-column magnetic terminal, characterized in that, The magnetic terminal includes: A substrate having a row of inner holes and a row of outer holes arranged side by side; An inner chord terminal is fixed in each inner hole on the base. The inner chord terminal is used to connect the core wire in the main control cable and the core wire in the branch cable. An outer chord terminal is fixed in each outer hole on the base. The outer chord terminal is used to connect the core wire in the secondary cable and the core wire in the connecting cable. An electrical connector is used to electrically connect the inner and outer chord terminals that are adjacent in the radial direction.
2. The double-row column-type bent six-column magnetic terminal according to claim 1, characterized in that, The bottom of the substrate is also provided with multiple sinks, and each sink is provided with an electrical connector.
3. The double-row column-type bent six-column magnetic terminal according to claim 2, characterized in that, The electrical connector is a copper sheet, which is placed in a groove at the bottom of the substrate. The copper sheet has through holes at positions corresponding to the inner and outer holes on the substrate to facilitate the connection and installation of the inner and outer chord terminals.
4. The double-row column-type bent six-column magnetic terminal according to claim 3, characterized in that, The substrate has a fan-shaped structure.
5. The double-row column-type bent six-column magnetic terminal according to claim 4, characterized in that, A connection hole is provided at each of the two ends of the substrate.
6. The double-row column-type bent six-column magnetic terminal according to claim 5, characterized in that, The substrate is provided with six inner chord terminals, six outer chord terminals and six electrical connectors.
7. A manufacturing mold for a double-row column-type bent six-column magnetic terminal, characterized in that, The manufacturing mold is used to manufacture the substrate semi-finished product of any one of the double-row column-type bent six-column magnetic terminals according to claims 1-6, and the manufacturing mold includes: A core plate, wherein the core plate is provided with a plurality of groove cores and a plurality of connecting hole cores, wherein the groove cores are used to form grooves on the substrate and the connecting hole cores are used to form connecting holes on the substrate; A cavity plate, wherein an inner cavity is provided on the cavity plate, and the inner cavity is used to form the outer shape structure of the substrate.
8. The manufacturing mold for the double-row column-type bent six-column magnetic terminal according to claim 7, characterized in that, Multiple recessed cores located at the center of the core plate are provided with perforations, and multiple recessed cores located on the outer side of the core plate are provided with two cylinders. The two cylinders are located on the inner and outer sides of the recessed cores, respectively, to form the inner and outer holes on the substrate.
9. The manufacturing mold for the double-row column-type bent six-column magnetic terminal according to claim 8, characterized in that, The manufacturing mold also includes a positioning plate, which is provided with multiple positioning posts and has through holes at corresponding positions on the cavity plate. When the positioning plate, core plate and cavity plate are aligned with each other, the positioning posts simultaneously penetrate into the through holes of the sink core and the cavity plate.
10. The manufacturing mold for the double-row column-type bent six-column magnetic terminal according to claim 8, characterized in that, The manufacturing mold also includes a backing plate and an ejector pin. The backing plate has through holes corresponding to the ejector pin and the sinker core. The backing plate is located between the core plate and the cavity plate. The core plate has a through hole at the position of the top rod, and the top rod extends through the through hole into the pad plate.