A dough forming device for a bread production line
Patent Information
- Application Number
- CN202521960820.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-12
- Publication Date
- 2026-09-08
- Estimated Expiration
- 2035-09-12
AI Technical Summary
[0004]本实用新型的目的在于提供一种面包生产线用面团成型装置，以解决上述背景技术中提出的在现有技术中，大多是通过人工对面团进行分切，可能导致面团切分不均匀，分切后置于和面机中使面团成型，面团成型后不方便对其进行下料，不方便对和面机进行清理等问题
1、本实用新型通过设置有变速箱、第一电机，可以对传送带传送的速度进行调节，从而可以得到不同长度的面团，提高了适用性，通过设置有导料筒，切割完成的面团通过导料筒掉落进面团搅拌桶的内侧，经过转盘的旋转，转动至搅拌头的下方进行搅拌，搅拌完成后，再被旋转至最右侧，此时可以通过控制第二电机的开关，第二电机工作带动横轴转动，带动面团搅拌桶翻转90度，对搅拌好的面团进行下料，该实用新型可以切割得到不同重量的面团，且方便对搅拌好的面团进行下料；
Smart Images
Figure CN224722591U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of bread production technology, specifically to a dough forming device for a bread production line. Background Technology
[0002] In the manufacturing process of bread and other baked goods, shaping and baking steps are required. The shaping step is achieved by a shaping machine, and the baking is achieved by a baking device. After being shaped by the shaping machine, the dough usually falls into the baking pan cavity, and then the baking pan is sent to the baking device by a conveyor line located between the shaping machine and the baking device to complete the baking process.
[0003] However, in existing technologies, dough is mostly cut manually, which may result in uneven cutting. After cutting, the dough is placed in a dough mixer to form, which makes it inconvenient to unload the dough and clean the dough mixer. Therefore, this does not meet the current needs. To address this, we propose a dough forming device for a bread production line. Utility Model Content
[0004] The purpose of this utility model is to provide a dough forming device for a bread production line, so as to solve the problems mentioned in the background art, that in the prior art, dough is mostly cut manually, which may result in uneven cutting of the dough. After cutting, the dough is placed in a dough mixer to form the dough, and it is inconvenient to feed the dough after forming and to clean the dough mixer.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a dough forming device for a bread production line, comprising a support frame and a base. A conveying device is installed above the support frame. Horizontal plates are installed at the front and rear of the upper surface of the support frame. A base plate is fixedly installed on the upper surface of the horizontal plates. A second electric push rod is installed on the upper surface of the base plate. A pressure plate is provided on the lower surface of the second electric push rod. A first motor is installed on one side of the front end of the support frame via a gearbox. A guide cylinder is installed on the other end of the support frame via a second mounting bracket. A rotatable... A rotating base has a turntable fixedly connected to its upper end face. The outer surface of the turntable is evenly provided with four through slots. Rotating blocks are rotatably arranged on both sides of the inside of the through slots via a horizontal axis. Slots are provided on the front ends of two of the rotating blocks. Insert blocks are movably arranged on the inner side of the slots. A dough mixing bucket is fixedly connected to one side of the opposite outer surface of the two insert blocks. A first mounting frame is installed on the rear end face of the turntable. A first electric push rod is installed on the upper end face of the first mounting frame. A lifting plate is fixedly connected to the lower end face of the first electric push rod. A mixing head is provided in the middle of the lower end face of the lifting plate.
[0006] Preferably, the conveying device includes two rotating rollers, the outer surfaces of the two rotating rollers are fitted with a conveyor belt, the first motor provides driving force to one of the rotating rollers, and the outer surface of the conveyor belt is provided with a silicone coating.
[0007] Preferably, a PLC controller is installed on the rear end face of the support frame. The PLC controller is electrically connected to the second electric push rod, the gearbox and the first motor. The lower end face of the pressure plate is pointed, the upper end of the guide cylinder is conical, and the center point of the guide cylinder is aligned with the center point of the dough mixing bucket.
[0008] Preferably, a fourth motor is installed inside the lifting plate through a cavity, and the fourth motor is fixedly connected to the upper end face of the mixing head through a coupling. A limit ring is installed on the outer side of the lower end face of the lifting plate, and the outer surface of the limit ring is in contact with the upper part of the inner wall of the dough mixing bucket.
[0009] Preferably, a third motor is installed inside the base through a first motor cavity, and the output end of the third motor is fixedly connected to the lower end face of the rotating seat through a vertical shaft.
[0010] Preferably, the turntable has four second motors installed inside through the second motor cavities. The output end of the second motor is fixedly connected to one end of one of the horizontal shafts through a short shaft, and the other end of the other horizontal shaft is rotatably connected to the surface of the through groove through a bearing.
[0011] Preferably, the inner wall of the slot is provided with a slot, and a card plate is installed on the opposite side of the outer surface of the two inserts, and the card plate can be inserted into the inner side of the slot. A first electromagnet is installed on the inner wall of the slot, and a second electromagnet is installed on the outer surface of the inserts, and the magnetic poles of the first electromagnet and the second electromagnet are opposite.
[0012] Compared with the prior art, the beneficial effects of this utility model are: 1. This utility model, by incorporating a gearbox and a first motor, allows for adjustment of the conveyor belt speed, thereby producing dough of different lengths and improving applicability. A guide cylinder guides the cut dough into the inner side of the dough mixing hopper. After rotation by the turntable, the dough is moved to the area below the mixing head for mixing. Once mixing is complete, the hopper is rotated to the far right. At this point, the second motor can be controlled to rotate the horizontal shaft, causing the dough mixing hopper to rotate 90 degrees and discharge the mixed dough. This utility model can cut dough of different weights and facilitates the discharge of the mixed dough. 2. This utility model, by providing a plug and a slot, allows for easy cleaning of the dough mixing bowl. First, the switches of the first and second electromagnets can be turned off. Then, the dough mixing bowl can be removed from the inside of the slot, and the plug can be removed from the inside of the slot, facilitating cleaning. After cleaning, the plug can be aligned with the slot, the locking plate with the locking groove, and the plug inserted into the inside of the slot before turning on the switches of the first and second electromagnets. This utility model facilitates the disassembly and assembly of the dough mixing bowl, making cleaning easier. Attached Figure Description
[0013] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a main sectional view of the entire utility model; Figure 3 This is a partial structural schematic diagram of the feed tube of this utility model; Figure 4 This is a partial structural schematic diagram of the rotating block of this utility model; Figure 5 This is a partial structural schematic diagram of the lifting plate of this utility model.
[0014] In the diagram: 1. Turntable; 2. First mounting frame; 3. First electric push rod; 4. Support frame; 5. Horizontal plate; 6. Base plate; 7. Second electric push rod; 8. Gearbox; 9. First motor; 10. Through slot; 11. Dough mixing bucket; 12. Base; 13. Conveying device; 1301. Rotating roller; 1302. Conveyor belt; 14. Pressure plate; 15. Second mounting frame; 16. Guide cylinder; 17. Second motor; 18. Horizontal shaft; 19. Rotating block; 20. Insert block; 21. Slot; 22. Lifting plate; 23. Limiting ring; 24. Mixing head; 25. Third motor; 26. Rotating seat. Detailed Implementation
[0015] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.
[0016] The first electric actuator 3 (model LBP40), the second electric actuator 7 (model KA10-70), the first motor 9 (model YS7134), the second motor 17 (model 68KTYZ), the third motor 25 (model YEJ3-112M-4), and the fourth motor (model YEJ3-112M-4) mentioned in this utility model can all be obtained from the market or through private customization.
[0017] Please see Figures 1 to 5This utility model provides an embodiment of a dough forming device for a bread production line, comprising a support frame 4 and a base 12. A conveying device 13 is installed above the support frame 4. Horizontal plates 5 are installed at the front and rear of the upper surface of the support frame 4. A base plate 6 is fixedly installed on the upper surface of the horizontal plates 5. A second electric push rod 7 is installed on the upper surface of the base plate 6. A pressure plate 14 is provided on the lower surface of the second electric push rod 7. A first motor 9 is installed on one side of the front end of the support frame 4 via a gearbox 8. A guide cylinder 16 is installed on the other end of the support frame 4 via a second mounting bracket 15. A rotating seat 26 is rotatably arranged above the base 12. A turntable 1 is fixedly connected to the upper end face of the seat 26. Four through slots 10 are evenly arranged on the outer surface of the turntable 1. Rotating blocks 19 are rotatably arranged on both sides of the inside of the through slots 10 via a horizontal shaft 18. Slots 21 are provided on the front end faces of the two rotating blocks 19. Insert blocks 20 are movably arranged on the inner side of the slots 21. A dough mixing bucket 11 is fixedly connected to one side of the opposite outer surface of the two insert blocks 20. A first mounting frame 2 is installed on the rear end face of the turntable 1. A first electric push rod 3 is installed on the upper end face of the first mounting frame 2. A lifting plate 22 is fixedly connected to the lower end face of the first electric push rod 3. A mixing head 24 is arranged in the middle of the lower end face of the lifting plate 22.
[0018] The conveying device 13 includes two rotating rollers 1301, and a conveyor belt 1302 is fitted on the outer surface of the two rotating rollers 1301. The first motor 9 provides driving force for one of the rotating rollers 1301. The outer surface of the conveyor belt 1302 is coated with silicone. When the first motor 9 is working, the rotating roller 1301 can rotate, which can drive the conveyor belt 1302 to move. The silicone surface is soft and viscoelastic, which can significantly increase the friction with the dough, prevent slipping, prevent sticking and easy to clean.
[0019] A PLC controller is installed on the rear end face of the support frame 4. The PLC controller is electrically connected to the second electric push rod 7, the gearbox 8 and the first motor 9. The lower end face of the pressure plate 14 is pointed, and the upper end of the guide cylinder 16 is set in a conical shape. The center point of the guide cylinder 16 is aligned with the center point of the dough mixing tank 11. The PLC controller can control the second electric push rod 7, the gearbox 8 and the first motor 9. The dough can be conveyed into the interior of the dough mixing tank 11 through the guide cylinder 16.
[0020] The fourth motor is installed inside the lifting plate 22 through a cavity. The fourth motor is fixedly connected to the upper end face of the mixing head 24 through a coupling. A limit ring 23 is installed on the outer side of the lower end face of the lifting plate 22. The outer surface of the limit ring 23 is in contact with the upper part of the inner wall of the dough mixing bucket 11. When the fourth motor is working, it can drive the mixing head 24 to rotate. The limit ring 23 is inserted into the inner side of the dough mixing bucket 11 to seal the dough mixing bucket 11.
[0021] A third motor 25 is installed inside the base 12 through the first motor cavity. The output end of the third motor 25 is fixedly connected to the lower end face of the rotating seat 26 through a vertical shaft. When the third motor 25 is working, it can drive the rotating seat 26 to rotate.
[0022] The turntable 1 is equipped with four second motor 17s inside the turntable 1. The output end of the second motor 17 is fixedly connected to one end of one of the horizontal shafts 18 through a short shaft. The other end of the other horizontal shaft 18 is rotatably connected to the surface of the through groove 10 through a bearing. When the second motor 17 is working, it can drive the horizontal shaft 18 to rotate, thereby driving the rotating block 19 to rotate and flipping the dough mixing bowl 11.
[0023] The inner wall of the slot 21 is provided with a slot, and a card plate is installed on the opposite side of the outer surface of the two insert blocks 20. The card plate can be inserted into the inner side of the slot. A first electromagnet is installed on the inner wall of the slot 21, and a second electromagnet is installed on the outer surface of the insert block 20. The first electromagnet and the second electromagnet have opposite magnetic poles, which improves the stability of the insert block 20 inside the slot 21 and the stability of the dough mixing bowl 11 when it is turned over.
[0024] When using the dough forming device in this bread production line, the power is first turned on. The speed of the conveyor belt 1302 can be adjusted via a gearbox 8 and a first motor 9, allowing for the production of dough of different lengths and improving versatility. The cut dough, guided by a guide cylinder 16, falls into the inner side of the dough mixing jar 11. After being rotated by the turntable 1, it rotates to a position below the mixing head 24 for mixing. Once mixing is complete, it is rotated to the far right. At this point, the second motor 17 can be controlled, causing the horizontal shaft 18 to rotate, thus rotating the dough mixing jar 11 90 degrees to further refine the mixed dough. The dough is fed into the mixing bowl 11. When it is necessary to clean the mixing bowl 11, the switches of the first and second electromagnets can be turned off first, and then the mixing bowl 11 can be removed from the inside of the through groove 10. The insert 20 can be removed from the inside of the slot 21, which makes it easier to clean the mixing bowl 11. After cleaning, the insert 20 can be aligned with the slot 21, the card plate can be aligned with the card slot, and the insert 20 can be inserted into the inside of the slot 21. Then the switches of the first and second electromagnets can be turned on. This utility model can cut dough of different weights, which makes it convenient to feed the mixed dough into the mixing bowl 11 and to disassemble and assemble the mixing bowl 11, thus making it easy to clean.
[0025] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
Claims
1. A dough forming device for a bread production line, comprising a support frame (4) and a base (12), characterized in that: A conveying device (13) is installed above the support frame (4). Horizontal plates (5) are installed at the front and rear of the upper surface of the support frame (4). A base plate (6) is fixedly installed on the upper surface of the horizontal plate (5). A second electric push rod (7) is installed on the upper surface of the base plate (6). A pressure plate (14) is provided on the lower surface of the second electric push rod (7). A first motor (9) is installed on one side of the front end of the support frame (4) via a gearbox (8). A guide cylinder (16) is installed on the other end of the support frame (4) via a second mounting bracket (15). A rotating seat (26) is rotatably installed above the base (12). A turntable (1) is fixedly connected to the upper surface of the rotating seat (26). (1) Four through slots (10) are evenly arranged on the outer surface. Rotating blocks (19) are rotatably arranged on both sides of the inside of the through slots (10) via a horizontal shaft (18). Slots (21) are provided on the front end faces of the two rotating blocks (19). Insert blocks (20) are movably arranged on the inner side of the slots (21). A dough mixing bucket (11) is fixedly connected to the opposite side of the outer surface of the two insert blocks (20). A first mounting frame (2) is installed on the rear end face of the turntable (1). A first electric push rod (3) is installed on the upper end face of the first mounting frame (2). A lifting plate (22) is fixedly connected to the lower end face of the first electric push rod (3). A mixing head (24) is provided in the middle of the lower end face of the lifting plate (22).
2. The dough forming device for a bread production line according to claim 1, characterized in that: The conveying device (13) includes two rotating rollers (1301), and a conveyor belt (1302) is fitted on the outer surface of the two rotating rollers (1301). The first motor (9) provides driving force to one of the rotating rollers (1301), and the outer surface of the conveyor belt (1302) is provided with a silicone coating.
3. The dough forming device for a bread production line according to claim 1, characterized in that: A PLC controller is installed on the rear end face of the support frame (4). The PLC controller is electrically connected to the second electric push rod (7), the gearbox (8) and the first motor (9). The lower end face of the pressure plate (14) is pointed. The upper end of the guide cylinder (16) is set in a conical shape, and the center point of the guide cylinder (16) is aligned with the center point of the dough mixing bucket (11).
4. The dough forming device for a bread production line according to claim 1, characterized in that: The lifting plate (22) is equipped with a fourth motor through a cavity. The fourth motor is fixedly connected to the upper end face of the stirring head (24) through a coupling. A limit ring (23) is installed on the outer side of the lower end face of the lifting plate (22). The outer surface of the limit ring (23) is in contact with the upper part of the inner wall of the dough mixing bucket (11).
5. The dough forming device for a bread production line according to claim 1, characterized in that: The base (12) has a third motor (25) installed inside through the first motor cavity. The output end of the third motor (25) is fixedly connected to the lower end face of the rotating seat (26) through a vertical shaft.
6. The dough forming device for a bread production line according to claim 1, characterized in that: The turntable (1) is equipped with a second motor (17) through four second motor cavities. The output end of the second motor (17) is fixedly connected to one end of one of the horizontal shafts (18) through a short shaft, and the other end of the other horizontal shaft (18) is rotatably connected to the surface of the through groove (10) through a bearing.
7. The dough forming device for a bread production line according to claim 1, characterized in that: The inner wall of the slot (21) is provided with a slot, and a card plate is installed on the opposite side of the outer surface of the two inserts (20), and the card plate can be inserted into the inner side of the slot. A first electromagnet is installed on the inner wall of the slot (21), and a second electromagnet is installed on the outer surface of the insert (20), and the magnetic poles of the first electromagnet and the second electromagnet are opposite.