A dust collector wall plate profiling device

Abstract

The utility model belongs to dust remover technical field especially relates to a dust remover wallboard profiling device, including base, base top surface sets up multiple pairs n type frame, sets up crossbeam in n type frame, rotates and sets up a pair of pull screw rod between crossbeam and n type frame upper wall, the screw thread is connected movable block on pull screw rod, the lower part of pull screw rod sets up spur gear, one of pull screw rod lower end sets up driven bevel gear, base top surface sets up servo motor and pivot, the driving bevel gear on pivot and driven bevel gear mesh, rotate and set up mandrel and forming roll between both sides movable block, mandrel passes through universal joint and connects hollow shaft, the drive shaft in vertical plate passes through universal joint and connects guide shaft, guide shaft and hollow shaft sliding fit, drive shaft end part sets up worm wheel, the worm on main shaft and worm wheel mesh, and main shaft is driven by speed reducer. The utility model can conveniently adjust the spacing of upper and lower forming roll, and is suitable for profiling processing of different thickness plate, and transmission is stable, and the adjusting precision is high.

Description

Technical Field

[0001] This utility model belongs to the field of dust collector technology, and in particular relates to a dust collector wall panel forming device. Background Technology

[0002] Dust collectors are commonly used equipment in the field of environmental dust removal, and their wall panels are usually made of sheet material through a pressing process.

[0003] Currently used dust collector wall panel forming devices have cumbersome operation and difficulty in ensuring adjustment accuracy when dealing with the forming requirements of plates of different thicknesses. The overall adaptability is poor, which directly affects the processing efficiency and cannot flexibly meet the diverse processing needs. Utility Model Content

[0004] In view of the shortcomings of the prior art, this utility model provides a dust collector wall panel forming device, which can conveniently adjust the distance between the upper and lower forming rollers, adapt to the processing of plates of different thicknesses, and the adjustment process is stable and highly accurate.

[0005] To achieve the above objectives, the main technical solutions adopted by this utility model include: A dust collector wall panel forming device includes a base, an upper forming roller, and a lower forming roller. Multiple pairs of n-shaped frames are fixedly mounted on the top surface of the base. Each n-shaped frame contains a fixed crossbeam. A pair of threaded rods are rotatably mounted between the crossbeam and the upper wall of the n-shaped frame. Each pair of threaded rods is threadedly connected to a pair of movable blocks. A spur gear is fixedly mounted at the lower part of each threaded rod, and the spur gears mesh with each other. Multiple adjustment mechanisms are provided on the top surface of the base. Each adjustment mechanism can drive two pairs of threaded rods within a pair of n-shaped frames to rotate simultaneously. A mandrel is rotatably mounted between two movable blocks at the same height within a pair of n-shaped frames. An upper forming roller is fixedly mounted on the upper mandrel, and a lower forming roller is fixedly mounted on the lower mandrel. A drive mechanism is provided on the top surface of the base, which can drive all mandrels to rotate simultaneously.

[0006] Furthermore, the adjustment mechanism includes a servo motor, which is fixedly mounted on the top surface of the base. A driven bevel gear is fixedly mounted at one lower end of each pair of threaded rods. A fixing block is fixedly mounted on the top surface of the base. A rotating shaft is fixedly mounted on the output shaft of the servo motor. The other end of the rotating shaft is rotatably connected to the fixing block. A pair of driving bevel gears are fixedly mounted on the rotating shaft. The driving bevel gears mesh with the driven bevel gears.

[0007] Furthermore, the drive mechanism includes a geared motor, one end of the spindle is connected to a hollow shaft via a first universal joint, multiple vertical plates are fixedly provided on the top surface of the base, and a pair of drive shafts are rotatably provided in each vertical plate. One end of the drive shaft is connected to a guide shaft via a second universal joint, and the guide shaft is slidably connected to the hollow shaft. A worm gear is fixedly provided on the other end of the drive shaft. Two vertical plates are fixedly provided on the top surface of the base, and a main shaft is rotatably provided between the two vertical plates. Multiple worms are fixedly provided on the main shaft, and each worm meshes with two upper and lower worm gears. The geared motor is fixedly mounted on one of the vertical plates, and the output shaft of the geared motor is fixedly connected to the main shaft.

[0008] Furthermore, a detachable support plate is fixed on the base on the feed side of the forming roller.

[0009] Furthermore, a pair of detachable limiting plates are fixedly provided on the top surface of the tray.

[0010] Furthermore, each pair of threaded rods rotates in opposite directions.

[0011] The beneficial effects of this utility model are: 1. This utility model, through the structure of threaded rod combined with spur gear and bevel gear transmission, can conveniently adjust the distance between the upper and lower forming rollers. The adjustment process is synchronous and stable, with higher precision, and can quickly adapt to the processing of plates of different thicknesses, effectively improving processing efficiency. 2. The transmission part adopts a universal joint and sliding shaft structure, which can still transmit power stably after the spacing is adjusted, without the need for additional adjustment of transmission components; 3. The feeding position is equipped with a detachable tray and limit plate, which can support and guide the sheet material, improve the forming accuracy, and is flexible to disassemble and replace, making it highly practical. Attached Figure Description

[0012] Figure 1 This is a three-dimensional schematic diagram of the present invention; Figure 2 This is a three-dimensional schematic diagram of the present invention; Figure 3 for Figure 2 An enlarged diagram of A in the diagram.

[0013] In the diagram: 1. Base; 2. Support plate; 3. Limiting plate; 4. Gear motor; 5. Vertical plate; 6. Worm gear; 7. Worm; 8. Main shaft; 9. Rotating shaft; 10. Fixed block; 11. Upper forming roller; 12. Lower forming roller; 13. N-shaped frame; 14. Crossbeam; 15. Pull threaded rod; 16. Movable block; 17. First universal joint; 18. Hollow shaft; 19. Guide shaft; 20. Second universal joint; 21. Servo motor; 22. Spur gear; 23. Driven bevel gear; 24. Driven bevel gear; 25. Vertical plate; 26. Mandrel; 27. Drive shaft. Detailed Implementation

[0014] To better explain and facilitate understanding of this utility model, the present utility model will be described in detail below with reference to the accompanying drawings and specific embodiments.

[0015] like Figures 1-3 As shown, this utility model provides a dust collector wall panel forming device, including a base 1. Multiple pairs of n-shaped frames 13 are fixedly installed on the top surface of the base 1. A crossbeam 14 is fixedly installed inside each n-shaped frame 13. A pair of threaded rods 15 are rotatably installed between the crossbeam 14 and the upper wall of the n-shaped frame 13. Each pair of threaded rods 15 is symmetrically arranged. Two movable blocks 16 are threadedly connected to each pair of threaded rods 15. A spur gear 22 is fixedly installed at the lower part of each threaded rod 15. The two spur gears 22 in the same pair mesh with each other. A driven bevel gear 23 is fixedly installed at the lower end of one of the threaded rods 15.

[0016] Multiple servo motors 21 and multiple fixing blocks 10 are fixedly installed on the top surface of the base 1. A rotating shaft 9 is fixedly installed on the output shaft of the servo motor 21. A drive bevel gear 24 is fixedly installed on the rotating shaft 9. The drive bevel gear 24 meshes with the corresponding driven bevel gear 23. The end of the rotating shaft 9 away from the servo motor 21 is rotatably connected to the fixing block 10, providing stable rotation support for the rotating shaft 9 and ensuring the stability of the transmission process.

[0017] A spindle 26 is rotatably mounted between two movable blocks 16 on the left and right sides. An upper forming roller 11 is fixedly mounted on the upper spindle 26, and a lower forming roller 12 is fixedly mounted on the lower spindle 26. One end of the spindle 26 is connected to a hollow shaft 18 through a first universal joint 17.

[0018] A vertical plate 5 is fixedly installed on the top surface of the base 1. A drive shaft 27 is rotatably installed inside the vertical plate 5. One end of the drive shaft 27 is connected to a guide shaft 19 through a second universal joint 20. The guide shaft 19 is slidably connected to a hollow shaft 18. A worm gear 6 is fixedly installed on the other end of the drive shaft 27.

[0019] Two vertical plates 25 are fixedly installed on the top surface of the base 1. A main shaft 8 is rotatably installed between the two vertical plates 25. A worm gear 7 is fixedly installed on the main shaft 8. The worm gear 7 meshes with the corresponding worm wheel 6. A reduction motor 4 is fixedly installed on one of the vertical plates 25. The output shaft of the reduction motor 4 is fixedly connected to one end of the main shaft 8.

[0020] A pair of active bevel gears 24 are fixedly installed on the rotating shaft 9, which can simultaneously drive the opposing threaded rods 15 on both sides to rotate synchronously, ensuring the synchronization of the adjustment of the movable blocks 16 on both sides and preventing the forming roller from deviating.

[0021] Each upright plate 5 has a pair of drive shafts 27 rotatably installed inside it, and multiple worm gears 7 are fixedly installed on the main shaft 8. Each worm gear 7 meshes with a corresponding pair of worm wheels 6, which can synchronously drive multiple sets of forming rollers to rotate, ensuring that multiple forming processes run synchronously and the forming effect is uniform.

[0022] A pair of n-shaped frames 13 on the feeding side are fixedly installed with detachable trays 2 on their front sides. A pair of detachable limiting plates 3 are fixedly installed on the top surface of the trays 2. The trays 2 can support the feeding plates, and the limiting plates 3 can limit and guide the sides of the plates to prevent the plates from shifting during the feeding process. Both the trays 2 and the limiting plates 3 are detachable, and the appropriate parts can be replaced according to different specifications of plates, making it more widely applicable.

[0023] In operation, first adjust the distance between the upper forming roller 11 and the lower forming roller 12 according to the thickness of the sheet material to be processed. Start the servo motor 21, which drives the rotating shaft 9 to rotate. Through the meshing of the active bevel gear 24 and the driven bevel gear 23, the corresponding threaded rod 15 rotates. The two threaded rods 15 in the same n-shaped frame 13 rotate simultaneously through the meshing of the spur gear 22, thereby driving the two movable blocks 16 to move synchronously towards or away from each other, and driving the mandrel 26 to move synchronously with the forming rollers, thus completing the distance adjustment. After the adjustment is completed, start the reduction motor 4, which drives the main shaft 8 to rotate. Through the meshing of the worm gear 7 and the worm wheel 6, the drive shaft 27 rotates. The power is transmitted sequentially through the second universal joint 20, the guide shaft 19, the hollow shaft 18, and the first universal joint 17 to the mandrel 26, driving the upper forming roller 11 and the lower forming roller 12 to rotate synchronously. Feed the sheet material from the feeding end, and after being supported by the support plate 2 and guided by the limiting plate 3, it enters between the upper and lower forming rollers to complete the forming process. During the spacing adjustment process, the guide shaft 19 can slide along the inside of the hollow shaft 18. With the angle compensation of the universal joint, it can always maintain stable power transmission without the need for additional adjustment of the transmission structure.

[0024] Although embodiments of the present invention have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention. Any modifications, alterations, substitutions, and variations made by those skilled in the art to the above embodiments are within the scope of the present invention.

Claims

1. A dust collector wall panel forming device, comprising a base (1), an upper forming roller (11), and a lower forming roller (12), characterized in that, The top surface of the base (1) is fixedly provided with multiple pairs of n-shaped frames (13), and each n-shaped frame (13) is fixedly provided with a crossbeam (14). A pair of threaded rods (15) are rotatably provided between the crossbeam (14) and the upper wall of the n-shaped frame (13). A pair of movable blocks (16) are threadedly connected to each pair of threaded rods (15). A spur gear (22) is fixedly provided at the lower part of each pair of threaded rods (15). Each pair of spur gears (22) meshes with each other. The top surface of the base (1) is provided with multiple adjustment mechanisms. Each of the adjustment mechanisms can drive the two pairs of threaded rods (15) in a pair of n-shaped frames (13) to rotate simultaneously. A spindle (26) is provided between two movable blocks (16) at the same height in a pair of n-shaped frames (13). An upper forming roller (11) is fixed on the upper spindle (26), and a lower forming roller (12) is fixed on the lower spindle (26). A driving mechanism is provided on the top surface of the base (1), and the driving mechanism can drive all the spindles (26) to rotate simultaneously.

2. The dust collector wall panel forming device according to claim 1, characterized in that, The adjustment mechanism includes a servo motor (21), which is fixedly mounted on the top surface of the base (1). A driven bevel gear (23) is fixedly mounted on one of the lower ends of each pair of threaded rods (15). A fixing block (10) is fixedly mounted on the top surface of the base (1). A rotating shaft (9) is fixedly mounted on the output shaft of the servo motor (21). The other end of the rotating shaft (9) is rotatably connected to the fixing block (10). A pair of active bevel gears (24) are fixedly mounted on the rotating shaft (9). The active bevel gears (24) mesh with the driven bevel gears (23).

3. The dust collector wall panel forming device according to claim 1, characterized in that, The drive mechanism includes a geared motor (4), one end of the spindle (26) is connected to a hollow shaft (18) through a first universal joint (17), a plurality of vertical plates (5) are fixedly provided on the top surface of the base (1), and a pair of drive shafts (27) are rotatably provided in each vertical plate (5). One end of the drive shaft (27) is connected to a guide shaft (19) through a second universal joint (20). The guide shaft (19) is slidably connected to the hollow shaft (18). The other end of the drive shaft (27) is fixedly provided with a worm gear (6). Two vertical plates (25) are fixedly provided on the top surface of the base (1). A main shaft (8) is rotatably provided between the two vertical plates (25). A plurality of worms (7) are fixedly provided on the main shaft (8). Each worm (7) meshes with the upper and lower worm gears (6). The geared motor (4) is fixedly provided on one of the vertical plates (25). The output shaft of the geared motor (4) is fixedly connected to the main shaft (8).

4. The dust collector wall panel forming device according to claim 1, characterized in that, A detachable support plate (2) is fixed on the base (1) on the feed side of the forming roller.

5. The dust collector wall panel forming device according to claim 4, characterized in that, The top surface of the tray (2) is fixed with a pair of detachable limiting plates (3).

6. The dust collector wall panel forming device according to claim 1, characterized in that, Each pair of threaded rods (15) has opposite rotation directions.

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