Simple automatic feeding device for numerical control worm milling machine
Patent Information
- Application Number
- CN202522137902.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-10
- Publication Date
- 2026-09-08
- Estimated Expiration
- 2035-10-10
AI Technical Summary
[0003]本实用新型是为了解决现有的蜗杆胚料自动上料装置存在胚料碰伤、易卡料、无法定位分头、结构复杂、成本高的技术问题,目的在于提供一种数控蜗杆铣床用简易自动上料装置,可以替代现有技术中的震动料盘和复杂的机器人自动上下料,结构简单、造价成本低廉,保障了自动化生产的稳定性,达到了低成本高效益的效果
1.本实用新型的自动上料装置可以替代现有技术中的震动料盘,不再有蜗杆互相碰撞的风险,减少了蜗杆生产因胚料碰伤而产生的不合格率,提高了蜗杆生产的稳定性;同时,减少了送料转接点,极大的减缓了送料卡料现象,使自动化生产更顺利的进行,从生产节拍方面提高了生产的效率,创造更多的加工利润;并且,自由落体垂直上料仓可区分定位分头,取代了震动料盘无法分头的弊端,保证自动化生产的稳定性;
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Figure CN224725529U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of worm gear processing technology, specifically to a simple automatic feeding device for CNC worm gear milling machines. Background Technology
[0002] Currently, domestic machine tools for machining worm gears with automatic feeding typically employ the following methods, all of which have significant drawbacks: 1. The drawbacks of the feeding structure of vibrating feeder + conveying pipe + hopper are as follows: This method uses a vibrating feeder, which poses a risk of collision between worm gear blanks during vibration, leading to a high defect rate due to blank damage in worm gear production and reducing the stability of worm gear production; in addition, there are many transition points, which can easily cause jamming, interrupting automated production and affecting production efficiency; and it cannot achieve positioning and separation for products with consistent axial shape. 2. The drawback of using robots for automatic loading and unloading is that the structure is complex and the cost is high, which poses a significant investment challenge for small and medium-sized enterprises. Utility Model Content
[0003] This invention aims to solve the technical problems of existing automatic feeding devices for worm gear blanks, such as blank damage, easy jamming, inability to position and separate blanks, complex structure, and high cost. The purpose is to provide a simple automatic feeding device for CNC worm milling machines, which can replace the existing vibrating material tray and complex robotic automatic feeding devices. It has a simple structure, low cost, ensures the stability of automated production, and achieves the effect of low cost and high efficiency.
[0004] This utility model is achieved through the following technical solution.
[0005] A simple automatic feeding device for a CNC worm milling machine includes: The feeding hopper has an internal slot for securing materials. The first feeding mechanism is mounted on the mounting frame. The output end of the first feeding mechanism is connected to the bottom of the feeding bin and is used to transport the feeding bin along the first motion trajectory direction. The second feeding structure has its output end connected to the mounting frame, and is used to transport the mounting frame and the feeding bin in a direction perpendicular to the first motion trajectory.
[0006] Furthermore, the placement groove is a through groove that extends from front to back.
[0007] Furthermore, the placement slot extends along the length of the feeding hopper.
[0008] Furthermore, a first connecting plate is provided at the bottom of the feeding hopper, and the first connecting plate is connected to the output end of the first feeding mechanism.
[0009] Furthermore, a first guide rail is fixed on the mounting bracket, and the first connecting plate is slidably connected to the first guide rail.
[0010] Furthermore, the first guide rail is fixed on the first mounting base, and the first mounting base is fixed on the mounting bracket.
[0011] Furthermore, the output end of the second feeding structure is connected to the mounting frame via the second connecting plate.
[0012] Furthermore, the second feeding structure is mounted on the second mounting base.
[0013] Furthermore, the second mounting base is also provided with a second guide rail, and the second connecting plate is slidably connected to the second guide rail.
[0014] Furthermore, both the first and second feeding mechanisms employ cylinders.
[0015] Compared with the prior art, this utility model has the following advantages and beneficial effects: 1. The automatic feeding device of this utility model can replace the vibrating feeder in the prior art, eliminating the risk of worm gears colliding with each other, reducing the defect rate caused by blank damage in worm gear production, and improving the stability of worm gear production; at the same time, it reduces the number of feeding transfer points, greatly alleviating the phenomenon of feeding jamming, making automated production smoother, improving production efficiency in terms of production cycle, and creating more processing profits; furthermore, the free-fall vertical feeding bin can distinguish and position the heads separately, replacing the disadvantage of the vibrating feeder not being able to separate the heads separately, ensuring the stability of automated production; 2. The device of this utility model can replace the complex robot for automatic loading and unloading, with low cost, achieving the effect of low cost and high efficiency. Attached Figure Description
[0016] The accompanying drawings, which are included to provide a further understanding of the embodiments of the present invention and form part of this application, do not constitute a limitation thereof. In the drawings: Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a side view of the present invention. Figure 3 This is a top view of the feeding hopper.
[0017] The attached diagram shows the markings and corresponding component names: 1-Feeding bin, 101-Placement slot, 2-First guide rail, 3-First mounting base, 4-First connecting plate, 5-First cylinder, 6-Mounting bracket, 7-Second cylinder, 8-Second connecting plate, 9-Second guide rail, 10-Second mounting base. Detailed Implementation
[0018] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the embodiments and accompanying drawings. The illustrative embodiments and descriptions of this utility model are only used to explain this utility model and are not intended to limit this utility model.
[0019] In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. However, it will be apparent to those skilled in the art that these specific details are not necessary to implement the present invention. In other embodiments, well-known structures, circuits, materials, or methods are not specifically described in order to avoid obscuring the present invention.
[0020] In the description of this utility model, the terms "one embodiment," "some embodiments," "illustrative embodiment," "example," "specific example," or "some examples," etc., refer to specific features, structures, materials, or characteristics described in connection with that embodiment or example, which are included in at least one embodiment or example of this utility model. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0021] In the description of this utility model, the use of "first" and "second" is only for the purpose of distinguishing technical features and should not be construed as indicating or implying relative importance or implicitly indicating the number of technical features or the order of the technical features.
[0022] In the description of this utility model, the indicated orientation or positional relationship is based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship that the product of this application is usually placed in when in use, or the orientation or positional relationship that is commonly understood by those skilled in the art. It is only for the convenience of describing this application and simplifying the description, and is not intended to indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation of this application.
[0023] Meanwhile, the terms "set up," "assemble," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0024] Example:
[0025] This embodiment provides a simple automatic feeding device for CNC worm milling machines, such as... Figures 1-3 As shown, it includes: The feeding bin 1 has an internal placement groove 101 for securing materials inside. The feeding bin 1 is made of 1mm stainless steel plate bent to ensure that the inner wall is smooth and without protrusions. The worm gear blank moves freely in the feeding bin 1. The gap between the inner wall of the feeding bin 1 and the worm gear blank should not be too large, so as to ensure that it can secure the materials and prevent them from sliding out automatically. The first feeding mechanism is mounted on the mounting frame 6. The output end of the first feeding mechanism is connected to the bottom of the feeding bin 1 and is used to transport the feeding bin 1 along the first motion trajectory direction. The second feeding structure has its output end connected to the mounting frame 6, and is used to transport the mounting frame 6 and the feeding bin 1 in a direction perpendicular to the first motion trajectory.
[0026] In use, the material is placed in the placement slot 101 inside the loading bin 1. The material is stacked upwards in the placement slot 101. During feeding, the first feeding mechanism moves to transport the loading bin 1 along the first motion trajectory direction. The first motion trajectory direction refers to transporting the material from the non-processing area of the machine tool to the processing area. Then, the second feeding structure transports the mounting frame 6 together with the loading bin 1 on it along a direction perpendicular to the first motion trajectory, so that the loading bin 1 reaches the designated position in the processing area.
[0027] It should be noted that the material can only be output after the feeding hopper 1 reaches the designated position. Two motion trajectories are preset, and the two motion trajectories must be perpendicular, that is, in an "L" shape. The material first enters the processing area along the first motion trajectory, and then moves along the direction perpendicular to the first motion trajectory to adjust the position so that the material reaches the final designated position.
[0028] like Figure 3 As shown, the placement trough 101 is a through trough extending from front to back, and it extends along the length of the feeding bin 1. During material output, the material caught in the through trough is pushed out by the relevant structure of the machine tool and falls onto the conveyor belt for transport.
[0029] like Figure 1 As shown, the bottom of the feeding hopper 1 is provided with a first connecting plate 4, which is connected to the output end of the first feeding mechanism. The first connecting plate 4 facilitates the connection between the feeding hopper 1 and the output end of the first feeding mechanism, which is a cylinder.
[0030] The mounting frame 6 is also fixed with a first guide rail 2, and the first connecting plate 4 is slidably connected to the first guide rail 2. By setting the first guide rail 2, it is convenient to guide and position the pushing direction of the first feeding mechanism, thereby improving the stability of the movement of the feeding bin 1. The first guide rail 2 is fixed on the first mounting base 3, and the first mounting base 3 is fixed on the mounting frame 6 to provide support for the installation of the first guide rail 2.
[0031] like Figure 2 As shown, the output end of the second feeding structure is connected to the mounting frame 6 via the second connecting plate 8. The first feeding mechanism uses a cylinder, which, through the second connecting plate 8, facilitates connection to the output end of the second feeding structure, thereby enabling the overall movement of the mounting frame 6 and thus conveying the feed hopper 1 along a different trajectory.
[0032] The second feeding structure is mounted on the second mounting base 10, which is the mounting base for the entire feeding device and is fixed to the frame by bolts. The second mounting base 10 is also provided with a second guide rail 9, and the second connecting plate 8 is slidably connected to the second guide rail 9. By setting the second guide rail 9, it is convenient to guide and position the pushing direction of the second feeding mechanism, thereby improving the stability of the movement of the feeding bin 1.
[0033] Therefore, the automatic feeding device of this invention can replace the vibrating feeder in the prior art, eliminating the risk of worm gears colliding with each other, reducing the defect rate caused by blank damage in worm gear production, and improving the stability of worm gear production. At the same time, it reduces feeding transfer points, greatly alleviating feeding jamming, making automated production smoother, improving production efficiency in terms of production cycle time, and creating more processing profits. Furthermore, the free-fall vertical feeding bin 1 can distinguish and position the feeders, replacing the disadvantage of the vibrating feeder not being able to separate feeders, ensuring the stability of automated production. In addition, the device of this invention can replace the complex robotic automatic loading and unloading, with low cost, achieving the effect of low cost and high efficiency.
[0034] Finally, it should be noted that the above specific embodiments are only used to describe the purpose, technical solution, and beneficial effects of this utility model in detail. It should be understood that the above description is only a specific implementation of this utility model and is not intended to limit the protection scope of this utility model. Although this utility model has been described in detail with reference to the foregoing specific embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions or improvements can be made to some or all of the technical features. These modifications, equivalent substitutions, and improvements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this utility model, and they should all be covered within the scope of the claims and specification of this utility model.
Claims
1. A simple automatic feeding device for a CNC worm milling machine, characterized in that, include: The feeding hopper (1) has a placement slot (101) inside for holding materials. The first feeding mechanism is mounted on the mounting frame (6). The output end of the first feeding mechanism is connected to the bottom of the feeding bin (1) and is used to transport the feeding bin (1) along the first motion trajectory direction. The second feeding structure has its output end connected to the mounting frame (6) and is used to transport the mounting frame (6) and the feeding bin (1) in a direction perpendicular to the first motion trajectory.
2. The simple automatic feeding device for a CNC worm milling machine according to claim 1, characterized in that, The placement slot (101) is a through slot that runs from front to back.
3. A simple automatic feeding device for a CNC worm milling machine according to claim 1, characterized in that, The placement slot (101) extends along the length of the feeding bin (1).
4. A simple automatic feeding device for a CNC worm milling machine according to claim 1, characterized in that, The bottom of the feeding hopper (1) is provided with a first connecting plate (4), which is connected to the output end of the first feeding mechanism.
5. A simple automatic feeding device for a CNC worm milling machine according to claim 4, characterized in that, The mounting bracket (6) is also fixed with a first guide rail (2), and the first connecting plate (4) is slidably connected to the first guide rail (2).
6. A simple automatic feeding device for a CNC worm milling machine according to claim 5, characterized in that, The first guide rail (2) is fixed on the first mounting base (3), and the first mounting base (3) is fixed on the mounting bracket (6).
7. A simple automatic feeding device for a CNC worm milling machine according to claim 1, characterized in that, The output end of the second feeding structure is connected to the mounting bracket (6) via the second connecting plate (8).
8. A simple automatic feeding device for a CNC worm milling machine according to claim 7, characterized in that, The second feeding structure is mounted on the second mounting base (10).
9. A simple automatic feeding device for a CNC worm milling machine according to claim 8, characterized in that, The second mounting base (10) is also provided with a second guide rail (9), and the second connecting plate (8) is slidably connected to the second guide rail (9).
10. A simple automatic feeding device for a CNC worm milling machine according to any one of claims 1-9, characterized in that, Both the first and second feeding mechanisms use cylinders.