A metalworking swarf collection device
Patent Information
- Application Number
- CN202522006643.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-17
- Publication Date
- 2026-09-08
- Estimated Expiration
- 2035-09-17
AI Technical Summary
[0004]目前现有技术中,现有的金属车削加工装置,在进行加工时,会产生大量的弯曲碎屑,这些碎屑在车削的过程中会产生卷曲,而卷曲的碎屑堆积在一起会导致碎屑过于膨胀,以至于碎屑收纳箱所能收集的碎屑容量有限,在一定时间内就需要多次对堆积的碎屑进行清理,而卷曲的碎屑边缘位置比较锋利,人工手动清理还会导致割伤的问题
[0016]This utility model provides a metal processing chip collection device. It guides turning chips through a chip guide pipe and collects the falling chips through a chip collection cavity inside the chip collection platform. A pair of L-shaped support plates are pushed by a hydraulic rod, continuously compressing the chips accumulated inside the chip collection cavity. This positions the expanded and accumulated chips, compressing large-scale accumulations into small chip clumps. The compressed chip clumps concentrate on the top surface of the swing plate. Then, a pair of extrusion push bars are retracted by a hydraulic rod, and the pair of L-shaped support plates retract slightly to reduce the pressure on the chip clump surface. Finally, the weight of the chip clumps pushes the swing plate open, allowing the chip clumps to be discharged.
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Figure CN224725542U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of metal scrap collection technology, specifically a metal processing scrap collection device. Background Technology
[0002] Metal processing scraps refer to the leftover materials and fragments generated during metal processing, and are a type of waste metal. This type of waste metal is generally collected according to the metal type, and is either recycled for metallurgy or used to process other metal parts and household appliances.
[0003] A patent with publication number CN220516179U discloses a metal scrap collection device for machining, including a base, a screening component, a drive component, and a collection component. The top of the base is provided with four parallel support rods, and the screening component is provided on the opposite side of the support rods. The screening component is fixedly connected to the inner wall of the support rods via a sliding rod. The drive component is provided near the two sides of the top of the base, and the drive component is fixedly connected to the top of the base via a motor frame. The collection component is provided in the middle section of the opposite side of the support rods.
[0004] In current technology, existing metal turning equipment generates a large number of curved chips during processing. These chips curl during the turning process, and the accumulation of curled chips causes them to expand excessively, resulting in a limited capacity for the chip collection box. This necessitates frequent cleaning of the accumulated chips within a certain timeframe. Furthermore, the edges of the curled chips are quite sharp, and manual cleaning can lead to cuts.
[0005] Therefore, a metal processing waste collection device is proposed to address the above problems. Utility Model Content
[0006] To overcome the shortcomings of existing technologies and solve the above-mentioned problems, a metal processing waste collection device is proposed.
[0007] The technical solution adopted by this utility model to solve its technical problem is as follows: A metal processing chip collection device of this utility model includes a chip collection platform and a chip drainage pipe fixedly installed on the top surface of the chip collection platform and located at one side edge. A limiting overlap plate is provided on the inner wall of the chip collection platform. An L-shaped support plate is slidably sleeved on the inner wall of the limiting overlap plate. A hydraulic rod one is fixedly installed on the inner wall of the L-shaped support plate and fixedly installed on the outer surface of the top of the chip collection platform. A swing plate is oscillatingly connected to the inner wall of the chip collection platform and located at one side edge. A hydraulic rod two is fixedly installed on the bottom surface of the chip collection platform. A pressing push strip that slidably overlaps the bottom surface of the swing plate is fixedly connected to the output end of the hydraulic rod two. A chip collection cavity is provided on the inner wall of the chip collection platform and located at the top edge of the swing plate.
[0008] Preferably, a material discharge slot is provided at the connection between the debris collection platform and the limiting overlap plate, and a support frame is fixedly installed on the back of the debris collection platform.
[0009] Preferably, an arc-shaped filter plate is provided on the bottom surface of the debris drainage pipe, and support overlap plates are fixedly installed on both sides of the debris drainage pipe.
[0010] Preferably, a motor is fixedly installed on one end of the supporting overlapping plate, and a rotating rod is fixedly connected to the output end of the motor.
[0011] Preferably, the outer surface of the rotating rod is movably connected to the bottom outer surface of the arc-shaped filter plate, and multiple snap-fit grooves are evenly formed on the outer surface of the rotating rod.
[0012] Preferably, a push support column is detachably installed on the inner wall of the snap-fit groove, and the outer surface of the push support column is movably overlapped with the outer surface of the arc-shaped filter plate.
[0013] Preferably, a water guide plate is fixedly connected to the top surface of the support frame, and the water guide plate is positioned at the bottom edge of the arc-shaped filter plate.
[0014] Preferably, a wastewater recovery device is fixedly installed on the top surface of the support frame and disposed on one side surface of the debris collection platform, and the output end of the wastewater recovery device extends to the bottom inner wall of the water guide plate.
[0015] The beneficial effects of this utility model are:
[0016] This utility model provides a metal processing chip collection device. It guides turning chips through a chip guide pipe and collects the falling chips through a chip collection cavity inside the chip collection platform. A pair of L-shaped support plates are pushed by a hydraulic rod, continuously compressing the chips accumulated inside the chip collection cavity. This positions the expanded and accumulated chips, compressing large-scale accumulations into small chip clumps. The compressed chip clumps concentrate on the top surface of the swing plate. Then, a pair of extrusion push bars are retracted by a hydraulic rod, and the pair of L-shaped support plates retract slightly to reduce the pressure on the chip clump surface. Finally, the weight of the chip clumps pushes the swing plate open, allowing the chip clumps to be discharged.
[0017] This invention provides a metal processing chip collection device. Continuously falling chips accumulate on the top surface of an L-shaped support plate. After the chip mass is discharged, a hydraulic rod pushes a pair of extrusion pushers to reclose the swing plate. Simultaneously, a hydraulic rod pulls the L-shaped support plate back, causing it to slide on the surface of the limiting overlap plate, thus clearing the chips accumulated on the top surface of the L-shaped support plate. This avoids the situation where chip compression can only be achieved by shutting down the equipment, preventing continuous chip compression during metal processing. Attached Figure Description
[0018] The accompanying drawings, which are included to provide a further understanding of the present invention and form part of this application, illustrate exemplary embodiments of the present invention and, together with the description thereof, serve to explain the present invention and do not constitute an undue limitation thereof. In the drawings:
[0019] Figure 1 This is a three-dimensional structural schematic diagram of the present invention;
[0020] Figure 2 This is a three-dimensional cross-sectional view of the debris collection platform pushing and squeezing in this utility model;
[0021] Figure 3 This is a cross-sectional perspective view of the debris collection platform in this utility model.
[0022] Figure 4 This is a cross-sectional three-dimensional structural diagram of the debris drainage pipe and water diversion guide plate in this utility model;
[0023] Figure 5 This is a cross-sectional three-dimensional structural diagram of the debris drainage tube in this utility model;
[0024] Figure 6 This is a schematic diagram of the three-dimensional structure of the push support column in this utility model.
[0025] Legend: 11. Debris collection platform; 111. Material discharge chute; 112. Limiting overlap plate; 113. Hydraulic rod one; 114. L-shaped support plate; 115. Swing plate; 116. Hydraulic rod two; 117. Extrusion push bar; 118. Debris collection cavity; 12. Debris drainage pipe; 121. Arc-shaped water filter plate; 122. Support overlap plate; 123. Motor; 124. Rotating rod; 125. Snap-fit groove; 126. Push support column; 13. Support frame; 131. Water guide plate; 132. Wastewater recovery device. Detailed Implementation
[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.
[0027] Specific implementation examples are given below.
[0028] Please see Figure 1 - Figure 5 This utility model provides a metal processing chip collection device, including a chip collection platform 11 and a chip drain pipe 12 fixedly installed on the top surface of the chip collection platform 11 and located at one edge. A limiting overlap plate 112 is provided on the inner wall of the chip collection platform 11. An L-shaped support plate 114 is slidably sleeved on the inner wall of the limiting overlap plate 112. A hydraulic rod 113 is fixedly installed on the inner wall of the L-shaped support plate 114 and fixedly installed on the outer surface of the top of the chip collection platform 11. A swing plate 115 is swayingly connected to the inner wall of the chip collection platform 11 and located at one edge. A hydraulic rod 116 is fixedly installed on the bottom surface of the chip collection platform 11. A pressing push bar 117 is fixedly connected to the output end of the hydraulic rod 116 and slidably overlapped on the bottom surface of the swing plate 115. A chip collection cavity 118 is provided on the inner wall of the chip collection platform 11 and located at the top edge of the swing plate 115.
[0029] During operation, the chip guide pipe 12 guides the turning chips, and the chip collection cavity 118 inside the chip collection table 11 collects the falling chips. At this time, the hydraulic rod 113 pushes the L-shaped support plate 114, and the chips accumulated inside the chip collection cavity 118 are continuously tightened and compressed. The expanded and accumulated chips are positioned and compressed into small chip clumps. The compressed chip clumps are concentrated on the top surface of the swing plate 115. At this time, the hydraulic rod 2 116 retracts the extrusion push bar 117. At this time, the hydraulic rod 113 retracts the L-shaped support plate 114 slightly to reduce the extrusion pressure on the surface of the chip clumps. Then, the downward pressure of the chip clumps themselves pushes the swing plate 115 open, allowing the chip clumps to be discharged.
[0030] At this time, the continuously falling debris will accumulate on the top surface of the L-shaped support plate 114. After the debris clump is discharged, the hydraulic rod 116 pushes the extrusion push bar 117 to close the swing plate 115 again. At this time, the hydraulic rod 113 pulls the L-shaped support plate 114 back. The L-shaped support plate 114 will slide on the surface of the limit overlap plate 112 to clean up the debris accumulated on the top surface of the L-shaped support plate 114. This avoids the situation where the debris can only be compressed by shutting down the equipment, and the debris cannot be continuously compressed during the continuous metal processing.
[0031] Furthermore, such as Figure 1 and Figure 4 As shown, a material discharge trough 111 is provided at the junction of the debris collection platform 11 and the limiting overlap plate 112. A support frame 13 is fixedly installed on the back of the debris collection platform 11. A water guide plate 131 is fixedly connected to the top surface of the support frame 13. The water guide plate 131 is located at the bottom edge of the arc-shaped filter plate 121. A wastewater recovery device 132 is fixedly installed on one side surface of the debris collection platform 11 on the top surface of the support frame 13. The output end of the wastewater recovery device 132 extends to the bottom inner wall of the water guide plate 131.
[0032] During operation, when the debris slides on the inner wall of the debris drainage pipe 12, water is continuously sprayed into the inside of the debris drainage pipe 12 to cool down the hot debris that has just been machined. At the same time, the arc-shaped filter plate 121 filters the water inside the cooled debris. The filtered water will seep into the interior of the water guide plate 131, and the wastewater is drained using the tilt angle of the water guide plate 131. The wastewater is then recycled and reused using the wastewater recovery device 132 on the bottom surface of the water guide plate 131.
[0033] Furthermore, such as Figures 1 to 6 As shown, an arc-shaped filter plate 121 is provided on the bottom surface of the debris drainage pipe 12, and a support overlap plate 122 is fixedly installed on both sides of the debris drainage pipe 12. A motor 123 is fixedly installed on one end of the support overlap plate 122, and a rotating rod 124 is fixedly connected to the output end of the motor 123. The outer surface of the rotating rod 124 is movably overlapped on the bottom outer surface of the arc-shaped filter plate 121. Multiple snap-fit grooves 125 are evenly opened on the outer surface of the rotating rod 124. A push support column 126 is detachably installed on the inner wall of the snap-fit groove 125. The outer surface of the push support column 126 is movably overlapped on the outer surface of the arc-shaped filter plate 121.
[0034] During operation, after the arc-shaped filter plate 121 filters the water, the motor 123 on the outer surface of the support plate 122 rotates the rotating rod 124. At this time, the relatively dispersed push support columns 126 on the outer surface of the rotating rod 124 impact the surface of the arc-shaped filter plate 121, lifting and moving the arc-shaped filter plate 121 upwards. The high-frequency vibration of the arc-shaped filter plate 121 and its inclination allow the debris to slide down layer by layer. At the same time, the high-frequency vibration of the arc-shaped filter plate 121 can shake and discharge the residual water inside the debris.
[0035] Working principle: The chip guide pipe 12 guides the turning chips. When the chips slide on the inner wall of the chip guide pipe 12, water is continuously sprayed into the inside of the chip guide pipe 12 to cool down the hot chips. At the same time, the arc-shaped filter plate 121 filters the water inside the cooled chips. The filtered water will seep into the water guide plate 131. The water guide plate 131 is tilted to guide the wastewater. The wastewater is recycled and reused by the wastewater recovery device 132 on the bottom surface of the water guide plate 131.
[0036] The falling debris is collected through the debris collection cavity 118 inside the debris collection platform 11. At this time, the L-shaped support plate 114 is pushed by the hydraulic rod 113, and the debris accumulated inside the debris collection cavity 118 is continuously tightened and compressed. The expanded and accumulated debris is positioned and compressed into small debris clumps. The compressed debris clumps are concentrated on the top surface of the swing plate 115. At this time, the extrusion push bar 117 is retracted by the hydraulic rod 116. The L-shaped support plate 114 is slightly retracted by the hydraulic rod 113 to reduce the extrusion pressure on the surface of the debris clumps. Then, the swing plate 115 is pushed open by the downward pressure of the debris clumps themselves, and the debris clumps are discharged.
[0037] At this time, the continuously falling debris will accumulate on the top surface of the L-shaped support plate 114. After the debris clump is discharged, the hydraulic rod 116 pushes the extrusion push bar 117 to close the swing plate 115 again. At this time, the hydraulic rod 113 pulls the L-shaped support plate 114 back. The L-shaped support plate 114 will slide on the surface of the limit overlap plate 112 to clean up the debris accumulated on the top surface of the L-shaped support plate 114. This avoids the situation where the debris can only be compressed by shutting down the equipment, and the debris cannot be continuously compressed during the continuous metal processing.
[0038] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.
Claims
1. A metal working chip collecting device comprising a chip collecting table (11) and a chip flow guide pipe (12) fixedly installed on the top surface of the chip collecting table (11) at a position on one side edge, characterized in that: The inner wall of the debris collection platform (11) is provided with a limiting overlap plate (112). An L-shaped support plate (114) is slidably sleeved on the inner wall of the limiting overlap plate (112). A hydraulic rod (113) is fixedly installed on the outer surface of the top of the debris collection platform (11) on the inner wall of the L-shaped support plate (114). A swing plate (115) is swayed and connected to the inner wall of the debris collection platform (11) at one edge. A hydraulic rod (116) is fixedly installed on the bottom surface of the debris collection platform (11). A pressing push bar (117) is fixedly connected to the output end of the hydraulic rod (116) and slidably overlapped on the bottom surface of the swing plate (115). A debris collection cavity (118) is provided on the inner wall of the debris collection platform (11) at the top edge of the swing plate (115).
2. A metalworking swarf collecting device according to claim 1, characterised in that: The joint between the debris collection platform (11) and the limiting overlap plate (112) is provided with a material drop chute (111), and a support frame (13) is fixedly installed on the back of the debris collection platform (11).
3. A metalworking swarf collecting device according to claim 2, characterised in that: An arc-shaped filter plate (121) is provided on the bottom surface of the debris drainage pipe (12), and a support overlap plate (122) is fixedly installed on both sides of the debris drainage pipe (12).
4. The metalworking waste collection device according to claim 3, characterized in that: A motor (123) is fixedly installed on one end of the support plate (122), and a rotating rod (124) is fixedly connected to the output end of the motor (123).
5. A metalworking chip collection device according to claim 4, wherein: The outer surface of the rotating rod (124) is movably connected to the bottom outer surface of the arc-shaped filter plate (121), and a plurality of snap-fit grooves (125) are evenly provided on the outer surface of the rotating rod (124).
6. A metalworking chip collection device according to claim 5, wherein: The inner wall of the snap-fit groove (125) is detachably mounted with a push support column (126), and the outer surface of the push support column (126) is movably connected to the outer surface of the arc-shaped filter plate (121).
7. A metalworking chip collection device according to claim 2, wherein: A water guide plate (131) is fixedly connected to the top surface of the support frame (13), and the water guide plate (131) is located at the bottom edge of the arc-shaped filter plate (121).
8. A metalworking chip collection device according to claim 7, wherein: A wastewater collector (132) is fixedly installed on the top surface of the support frame (13) and is disposed on one side surface of the debris collection platform (11). The output end of the wastewater collector (132) extends to the bottom inner wall of the water guide plate (131).
Citation Information
Patent Citations
Metal scrap collecting device for machining
CN220516179U