Automatic tool setting mechanism for machining
Patent Information
- Application Number
- CN202522182038.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-15
- Publication Date
- 2026-09-08
- Estimated Expiration
- 2035-10-15
AI Technical Summary
[0003]目前对刀方法主要包括试切法和自动对刀,但是还存在以下不足,在对刀的过程中,试切法主要依据操作工的经验,精度底,存在误差,以及自动对刀是利用传感器自动记录刀具位置,首次对刀无法时不存在记录刀具位置
[0013]本实用新型的有益效果体现在:
Smart Images

Figure CN224725558U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of tool setting technology, and in particular to an automatic tool setting mechanism for machining. Background Technology
[0002] Tool setting is a core process term in lathe machining for determining the position of the program origin in the machine tool coordinate system. It establishes the workpiece machining datum by aligning the tool setting point with the tool position point. Its principle is based on the tool trial cutting or the measurement of the mechanical origin and the workpiece coordinate system by the tool setter.
[0003] Currently, tool setting methods mainly include trial cutting and automatic tool setting. However, they still have the following shortcomings: during the tool setting process, trial cutting mainly relies on the operator's experience, which has low accuracy and is prone to errors. Automatic tool setting uses sensors to automatically record the tool position, but if the tool setting fails on the first attempt, the tool position is not recorded. Utility Model Content
[0004] The purpose of this invention is to address the aforementioned shortcomings by providing an automatic tool setting mechanism for machining, thereby reducing tool setting errors and improving tool setting accuracy and efficiency.
[0005] To solve the above-mentioned technical problems, the present invention adopts the following technical solution: an automatic tool setting mechanism for machining, comprising: A lateral moving part is installed on the processing equipment; A longitudinal moving part is disposed on a transverse moving part, and the transverse moving part is used to drive the longitudinal moving part to move laterally; A lifting part is provided at the bottom of the longitudinal moving part. The bottom of the lifting part is provided with a cutting tool. The longitudinal moving part and the lifting part are used to drive the cutting tool to approach the workpiece in the longitudinal and vertical directions. The lifting component is located at the bottom of the longitudinally moving part; The tool setting unit is located at the bottom of the lifting component. Its lateral movement part, longitudinal movement part, and lifting component are used to drive the tool setting unit closer to the workpiece to assist the tool in tool setting with the workpiece.
[0006] Furthermore, the tool setting part includes a disc disposed at the telescopic end of the lifting member and a plurality of connecting rods disposed at the bottom of the disc; It also includes a vertical tool setting member located at the bottom of the connecting rod; It also includes a longitudinal tool setting member located at the bottom of the connecting rod; It also includes a transverse tool setter located at the bottom of the connecting rod; The vertical tool setting member, longitudinal tool setting member, and transverse tool setting member have the same structure.
[0007] Furthermore, the transverse tool setting member includes an outer tube disposed on a connecting rod and an inner tube disposed on the outer tube, and the outer tube is provided with a spring for connecting the inner tube; It also includes a pressure plate installed on the inner tube and a first displacement sensor installed on the pressure plate.
[0008] Furthermore, the lateral moving part includes a first fixed box and a mounting plate disposed on the first fixed box; It also includes first support members symmetrically arranged on the first fixed box; It also includes a drive unit disposed at the end of the first fixed box and a first lead screw disposed on the first fixed box for being driven by the drive unit, wherein the first lead screw is provided with a first lead block.
[0009] Furthermore, the first support member includes a first slide rail body disposed on the first fixed box and a first slider body disposed in the first slide rail body; It also includes a first L-shaped rod disposed on the first slider.
[0010] Furthermore, the longitudinal moving part includes a second fixed box disposed at the bottom of the first wire block and a second support member symmetrically disposed on the second fixed box; It also includes a drive unit disposed at the end of the second fixed box and a second lead screw disposed on the second fixed box for being driven by the drive unit, the second lead screw having a second lead block disposed thereon.
[0011] Furthermore, the second support member includes a second slide body disposed on the second fixed box and a second slider disposed in the second slide body, the second slider being provided with a second L-shaped rod.
[0012] Furthermore, the lifting component includes a fixed plate disposed at the bottom of the longitudinally moving part and a lifting rod disposed at the bottom of the fixed plate.
[0013] The beneficial effects of this utility model are reflected in: This invention utilizes a lateral moving part to drive a longitudinal moving part to move left and right. A first support member connects the longitudinal moving part, improving the stability of the lateral moving part driving the longitudinal moving part. Then, the longitudinal moving part drives a lifting part to move back and forth. The lifting part moves the tool closer to the workpiece, and the lifting member moves the tool setting part closer to the workpiece before the tool. The vertical, longitudinal, and lateral tool setting members on the tool setting part first contact the workpiece, compressing the spring between the inner and outer tubes. A displacement sensor detects the movement distance of the vertical, longitudinal, and lateral tool setting members, calculates the distance between them and the tool, improves the tool setting accuracy, reduces tool setting errors, and enhances the precision and efficiency of tool setting. Attached Figure Description
[0014] Figure 1 This is a perspective view of the present invention; Figure 2 This is a perspective view of the lateral moving part of this utility model; Figure 3 This is a perspective sectional view of the lateral moving part of this utility model; Figure 4 This is a perspective view of the longitudinally moving part of this utility model; Figure 5 This is a perspective view of the lifting part and lifting component of this utility model; Figure 6 This is a perspective view of the tool setting part of this utility model.
[0015] In the picture: 1. Lateral moving part; 11. First fixed box; 12. Mounting plate; 13. First support member; 131. First slide rail; 132. First slider; 133. First L-shaped rod; 14. Drive part; 15. First lead screw; 16. First lead block; 2. Longitudinal moving part; 21. Second fixed box; 22. Second support member; 221. Second slide rail; 222. Second slider; 223. Second L-shaped rod; 23. Drive unit; 24. Second lead screw; 25. Second lead block; 3. Lifting unit; 4. Knives; 5. Lifting components; 51. Fixing plate; 52. Lifting rod; 6. Tool setting unit; 61. Disc; 62. Connecting rod; 63. Vertical tool setting component; 64. Longitudinal tool setting component; 65. Transverse tool setting component; 651. Outer tube; 652. Inner tube; 653. Pressure plate; 654. First displacement sensor. Detailed Implementation
[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only a part of the embodiments of the present utility model, and not all of them. Unless otherwise specified, the embodiments and features in the embodiments of this application can be combined with each other. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present utility model.
[0017] Please see Figure 1-6 This utility model discloses an automatic tool setting mechanism for machining, comprising: The lateral moving part 1 is installed on the processing equipment and is fixedly installed to the processing equipment by bolts. The lateral moving part 1 is used to drive the longitudinal moving part 2 to move left and right. The longitudinal moving part 2 is disposed on the transverse moving part 1. The transverse moving part 1 is used to drive the longitudinal moving part 2 to move laterally. The longitudinal moving part 2 and the transverse moving part 1 are fixedly installed by bolts. The lifting part 3 is located at the bottom of the longitudinal moving part 2. The bottom of the lifting part 3 is equipped with a cutter 4. The longitudinal moving part 2 and the lifting part 3 are used to drive the cutter 4 to approach the workpiece in the longitudinal and vertical directions. The longitudinal moving part 2 and the lifting part 3 are fixedly installed by bolts and flanges. The lifting part 3 is a hydraulic push rod. The lifting component 5 is located at the bottom of the longitudinal moving part 2. The lifting component 5 is fixedly installed with the longitudinal moving part 2 by bolts and flanges. The lifting component 5 is a hydraulic push rod. The lifting component 5 is used to drive the tool setting part 6 to approach the workpiece earlier than the tool 4. The tool setting part 6 is located at the bottom of the lifting member 5 and is situated on the side of the tool 4 facing the workpiece. Its lateral moving part 1, longitudinal moving part 2, and lifting member 5 are used to drive the tool setting part 6 closer to the workpiece to assist the tool 4 in tool setting with the workpiece, prevent the tool 4 from touching and cutting the workpiece, and improve tool setting accuracy. The tool setting part 6 and the lifting member 5 are fixedly installed by flanges and bolts.
[0018] In use, the lateral moving part 1 drives the longitudinal moving part 2 to move left and right, the longitudinal moving part 2 drives the lifting part 3 and the lifting component 5 to move back and forth, the lifting part 3 drives the tool 4 to move up and down, the tool 4 moves closer to the workpiece, and the lifting component 5 drives the tool setting part 6 to move closer to the workpiece before the tool 4, thereby detecting the position of the workpiece, improving the accuracy and efficiency of tool setting.
[0019] In a specific embodiment, the cutting part 6 includes a disc 61 disposed at the telescopic end of the lifting member 5 and a plurality of connecting rods 62 disposed at the bottom of the disc 61. The disc 61 is fixedly installed with the lifting member 5 by flanges and bolts. There are three connecting rods 62. The connecting rods 62 are fixedly installed with the disc 61 by welding or by flanges and bolts. It also includes a vertical tool setter 63 disposed at the bottom of the connecting rod 62. The connecting rod 62 and the vertical tool setter 63 are fixedly installed by flange and bolts. The vertical tool setter 63 approaches the workpiece from above. It also includes a longitudinal tool setter 64 disposed at the bottom of the connecting rod 62. The connecting rod 62 and the longitudinal tool setter 64 are fixedly installed by flange and bolts. The longitudinal tool setter 64 approaches the workpiece from the rear of the workpiece. It also includes a transverse tool setter 65 disposed at the bottom of the connecting rod 62. The connecting rod 62 and the transverse tool setter 65 are fixedly installed by flange and bolts. The transverse tool setter 65 approaches the workpiece from the right side of the workpiece. The vertical tool setting component 63, the longitudinal tool setting component 64, and the transverse tool setting component 65 have the same structure.
[0020] In one embodiment, the transverse tool setting member 65 includes an outer tube 651 disposed on a connecting rod 62 and an inner tube 652 disposed on the outer tube 651. The outer tube 651 is provided with a spring for connecting the inner tube 652. The outer tube 651 and the connecting rod 62 are fixedly installed by bolts and flanges. The outer tube 651 is sleeved on the outer wall of the inner tube 652. The inner tube 652 and the pressure plate 653 are fixedly installed by bolts. The inner tube 652 and the outer tube 651 are connected by a spring, and the spring is compressed. It also includes a pressure plate 653 disposed on the inner tube 652 and a first displacement sensor 654 disposed on the pressure plate 653. The first displacement sensor 654 is used to detect the moving distance of the pressure plate 653 and to calculate the position of the pressure plate 653 and the workpiece contact surface from the tool 4, thereby improving the tool setting accuracy and tool setting efficiency.
[0021] In use, the vertical tool setting member 63, the longitudinal tool setting member 64, and the transverse tool setting member 65 approach the workpiece from above, behind, and right respectively, contact the workpiece, and compress the spring between the inner tube 652 and the outer tube 651. The first displacement sensor 654 detects the movement distance of the pressure plate 653 to calculate the position of the workpiece and the tool 4, thereby improving the accuracy of tool setting and avoiding tool setting after the operator has cut the workpiece based on experience.
[0022] In a specific embodiment, the lateral moving part 1 includes a first fixed box 11 and a mounting plate 12 disposed on the first fixed box 11. The bottom of the fixed box 11 is missing. The number of mounting plates 12 is at least two. Mounting holes are provided on the mounting plates 12. The mounting plates 12 are used to mount the fixed box 11 on the processing equipment. It also includes two first support members 13 symmetrically arranged on the first fixed box 11. The first fixed box 11 and the first support members 13 are fixedly installed by welding or by bolts. It also includes a drive unit 14 disposed at the end of the first fixed box 11 and a first lead screw 15 disposed on the first fixed box 11 for being driven by the drive unit 14. The first lead screw 15 is provided with a first lead block 16. The drive unit 14 is an electric motor or motor. The drive unit 14 is used to drive the first lead screw 15 to drive the first lead block 16 to slide within the first fixed box 11. The first lead block 16 is provided with a third displacement sensor for detecting the moving distance of the first lead block 16.
[0023] In one embodiment, the first support member 13 includes a first slide body 131 disposed on the first fixed box 11 and a first slider 132 disposed in the first slide body 131. The first slide body 131 is fixedly installed to the first fixed box 11 by bolts. The longitudinal section of the first slide body 131 is C-shaped and the longitudinal section of the first slider 132 is T-shaped. It also includes a first L-shaped rod 133 disposed on the first slider 132, and the first L-shaped rod 133 and the first slider 132 are fixedly installed by flange and bolts.
[0024] In use, the first fixed box 11 is installed on the processing equipment via the mounting plate 12. The drive unit 14 drives the first lead screw 15 to slide within the first fixed box 11. The movement distance of the first lead screw 16 is detected by the third displacement sensor. The first L-shaped rod 133 and the first slider 132 slide within the first slide groove 131, thereby improving the stability of the first lead screw 16 in moving the second fixed box 21.
[0025] In a specific embodiment, the longitudinal moving part 2 includes a second fixed box 21 disposed at the bottom of the first wire block 16 and a second support member 22 symmetrically disposed on the second fixed box 21. The second fixed box 21 is fixedly installed with the first wire block 16 by bolts and flanges. The first wire block 16 drives the second fixed box 21 to move left and right. The bottom of the second fixed box 21 is missing. It also includes a drive unit 23 disposed at the end of the second fixed box 21 and a second lead screw 24 disposed on the second fixed box 21 for being driven by the drive unit 23. The second lead screw 24 is provided with a second lead block 25 and a second displacement sensor is provided on the second lead block 25 for detecting the moving distance of the second lead block 25. The drive unit 23 is an electric motor or motor. The second lead screw 24 is rotatably connected to the second fixed box 21 and the second lead block 25 is slidably connected to the second fixed box 21.
[0026] In one embodiment, the second support member 22 includes a second slide body 221 disposed on the second fixed box 21 and a second slider 222 disposed within the second slide body 221. The second slider 222 is provided with a second L-shaped rod 223. The longitudinal section of the second slide body 221 is C-shaped and the longitudinal section of the second slider 222 is T-shaped. The second thread block 25 drives the lifting part 3, the second L-shaped rod 223 and the second slider 222 to slide within the second slide body 221, thereby improving the stability of the lifting part 3 and the second thread block 25 moving back and forth.
[0027] In use, the second fixed box 21 is fixedly installed at the bottom of the first thread block 16 by bolts and flanges. The drive unit 23 drives the second thread rod 24 and the second thread block 25 to slide in the second fixed box 21. The second displacement sensor detects the movement distance of the second thread block 25. Then, the second thread block 25 drives the lifting part 3, the second L-shaped rod 223 and the second slider 222 to slide in the second slide groove body 221, thereby improving the stability of the lifting part 3 and the second thread block 25 moving back and forth.
[0028] In a specific embodiment, the lifting component 5 includes a fixed plate 51 disposed at the bottom of the longitudinal moving part 2 and a lifting rod 52 disposed at the bottom of the fixed plate 51. The second L-shaped rod 223 is fixedly installed to the fixed plate 51 by bolts. The fixed plate 51 and the lifting rod 52 are fixedly installed by flanges and bolts. The lifting rod 52 is a hydraulic push rod. The lifting rod 52 is used to drive the vertical tool setting component 63, the longitudinal tool setting component 64 and the transverse tool setting component 65 on the disc 61 to approach the workpiece, so as to improve the tool setting accuracy.
[0029] It should be noted that if the embodiments of this utility model involve directional indicators (such as up, down, left, right, front, back, etc.), the directional indicators are only used to explain the relative positional relationship and movement of the components in a certain specific posture (as shown in the figure). If the specific posture changes, the directional indicators will also change accordingly.
[0030] Furthermore, if the embodiments of this utility model involve descriptions such as "first" or "second," these descriptions are for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of indicated technical features. Therefore, features defined with "first" or "second" may explicitly or implicitly include at least one of those features. Additionally, the technical solutions of the various embodiments can be combined with each other, but this must be based on the ability of those skilled in the art to implement them. If the combination of technical solutions is contradictory or impossible to implement, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection claimed by this utility model.
[0031] Additionally, "multiple" refers to two or more.
[0032] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. An automatic tool setting mechanism for machining, characterized in that, include: The lateral moving part (1) is provided on the processing equipment; The longitudinal moving part (2) is disposed on the transverse moving part (1), and the transverse moving part (1) is used to drive the longitudinal moving part (2) to move laterally; The lifting part (3) is located at the bottom of the longitudinal moving part (2). The bottom of the lifting part (3) is provided with a cutter (4). The longitudinal moving part (2) and the lifting part (3) are used to drive the cutter (4) to approach the workpiece in the longitudinal and vertical directions. The lifting component (5) is located at the bottom of the longitudinal moving part (2); The tool setting part (6) is located at the bottom of the lifting member (5). Its lateral moving part (1), longitudinal moving part (2) and lifting member (5) are used to drive the tool setting part (6) to approach the workpiece to assist the tool (4) in tool setting with the workpiece.
2. The automatic tool setting mechanism for machining according to claim 1, characterized in that: The tool setting part (6) includes a disc (61) disposed at the telescopic end of the lifting member (5) and a plurality of connecting rods (62) disposed at the bottom of the disc (61). It also includes a vertical tool setting member (63) located at the bottom of the connecting rod (62); It also includes a longitudinal tool setting member (64) located at the bottom of the connecting rod (62); It also includes a transverse tool setting member (65) located at the bottom of the connecting rod (62); The vertical tool setting member (63), the longitudinal tool setting member (64), and the transverse tool setting member (65) have the same structure.
3. The automatic tool setting mechanism for machining according to claim 2, characterized in that: The transverse tool setting member (65) includes an outer tube (651) disposed on a connecting rod (62) and an inner tube (652) disposed on the outer tube (651), wherein the outer tube (651) is provided with a spring for connecting the inner tube (652); It also includes a pressure plate (653) disposed on the inner tube (652) and a first displacement sensor (654) disposed on the pressure plate (653).
4. The automatic tool setting mechanism for machining according to claim 1, characterized in that: The lateral moving part (1) includes a first fixed box (11) and a mounting plate (12) disposed on the first fixed box (11); It also includes a first support member (13) symmetrically arranged on the first fixed box (11); It also includes a drive unit (14) disposed at the end of the first fixed box (11) and a first lead screw (15) disposed on the first fixed box (11) for being driven by the drive unit (14), wherein a first lead screw (16) is provided on the first lead screw (15).
5. The automatic tool setting mechanism for machining according to claim 4, characterized in that: The first support member (13) includes a first slide body (131) disposed on the first fixed box (11) and a first slider (132) disposed in the first slide body (131). It also includes a first L-shaped rod (133) disposed on the first slider (132).
6. The automatic tool setting mechanism for machining according to claim 4, characterized in that: The longitudinal moving part (2) includes a second fixed box (21) disposed at the bottom of the first wire block (16) and a second support member (22) symmetrically disposed on the second fixed box (21). It also includes a drive unit (23) disposed at the end of the second fixed box (21) and a second lead screw (24) disposed on the second fixed box (21) for being driven by the drive unit (23), and a second lead block (25) is provided on the second lead screw (24).
7. The automatic tool setting mechanism for machining according to claim 6, characterized in that: The second support member (22) includes a second slide body (221) disposed on the second fixed box (21) and a second slider (222) disposed in the second slide body (221), and the second slider (222) is provided with a second L-shaped rod (223).
8. The automatic tool setting mechanism for machining according to claim 1, characterized in that: The lifting component (5) includes a fixed plate (51) disposed at the bottom of the longitudinal moving part (2) and a lifting rod (52) disposed at the bottom of the fixed plate (51).