Steel wire on-line scrap collecting device

Abstract

The utility model discloses a kind of steel wire online collection waste wire devices, including rack, support shaft, rotary drive mechanism, spool, secondary wheel and compression mechanism, support shaft is rotatably connected on rack, rotary drive mechanism is installed on rack and is connected with support shaft, spool is detachably installed on support shaft, spool's left side detachably installed with secondary wheel, the left end of support shaft is provided with thread, compression mechanism is detachably installed on the left end of support shaft by thread, compression mechanism is used for clamping spool and secondary wheel, the right half of support shaft is fixed with the baffle for stopping spool, the right side of secondary wheel is fixed with two for inserting into spool's inserting rod, the left end of spool is provided with two for clamping inserting rod's gradual change type arc clamping groove, the inner diameter of gradual change type arc clamping groove gradually decreases from first end to tail end. The utility model is easy to install and disassemble, and it is convenient to separate waste silk and good steel wire winding, and it is convenient for subsequent processing and use.

Description

Technical Field

[0001] This utility model relates to the field of steel wire production technology, and in particular to an online waste wire collection device for steel wire. Background Technology

[0002] Gas-fired furnace steel wire production lines are continuous processing lines in the metal products industry that use gas heating as the core heat source to process steel wire from raw materials to finished products. Currently, gas-fired furnace production lines use I-beam reel take-up machines to take up the steel wire. After the steel wire is wound on one I-beam reel, it needs to be replaced to take up the next set of wire. During this replacement, take-up needs to be stopped for a period of time, during which the front end of the wire remains in the furnace. This excessive stay in the furnace results in waste wire, which is then taken up by the next set of I-beam reels. Existing I-beam reels are all integrated take-up machines, making it impossible to separate waste wire from good steel wire. This forces the waste wire wound at the bottom of the I-beam reel to be retained in the next process and then removed using a special waste wire guide device. This operation increases labor intensity and production costs, and reduces production efficiency. Therefore, there is an urgent need to develop an online waste wire take-up device that is easy to install and disassemble, facilitates the separate winding of waste wire and good steel wire, and is convenient for subsequent processing, to overcome the shortcomings of current applications and meet current needs. Utility Model Content

[0003] The purpose of this invention is to provide an online waste wire collection device to solve the problems mentioned in the background art.

[0004] To achieve the above objectives, the present invention adopts the following technical solution:

[0005] A wire scrap collection device includes a frame, a support shaft, a rotary drive mechanism, an I-beam wheel, an auxiliary wheel, and a clamping mechanism. The support shaft is rotatably connected to the frame. The rotary drive mechanism is mounted on the frame and connected to the support shaft. The I-beam wheel is detachably mounted on the support shaft. An auxiliary wheel is detachably mounted on the left side of the I-beam wheel. The left end of the support shaft is threaded. The clamping mechanism is detachably mounted on the left end of the support shaft via the thread. The clamping mechanism is used to clamp the I-beam wheel and the auxiliary wheel. A baffle for blocking the I-beam wheel is fixed on the right half of the support shaft. Two insertion rods for inserting into the I-beam wheel are fixed on the right side of the auxiliary wheel. The left end of the I-beam wheel is provided with two gradually decreasing arc-shaped grooves for locking the insertion rods. The inner diameter of the gradually decreasing arc-shaped grooves gradually decreases from the beginning to the end.

[0006] Preferably, the clamping mechanism includes an inner pressure ring, an outer pressure ring, and levers. The inner pressure ring and the outer pressure ring are fixed together. Both the inner pressure ring and the outer pressure ring are connected to the support shaft by threads. The inner pressure ring is used to pass through the auxiliary wheel and press against the I-beam wheel. The outer pressure ring is used to press against the auxiliary wheel. Multiple levers are fixed on the outer side of the outer pressure ring.

[0007] Preferably, the rotary drive mechanism includes a drive motor, a drive wheel, a driven wheel, and a transmission belt. The drive motor is fixed on the frame, the drive wheel is fixed on the output shaft of the drive motor, the drive wheel is connected to the driven wheel via the transmission belt, and the driven wheel is fixed on the support shaft.

[0008] Preferably, a motor control switch is fixedly installed on the frame, and the motor control switch is used to control the switching of the drive motor.

[0009] The beneficial effects of this utility model are as follows: When using this online waste wire collection device, first insert the I-beam wheel onto the support shaft so that its right end presses against the baffle. Then, insert the insertion rod into the first end of the gradually changing arc-shaped slot. Next, rotate the auxiliary wheel to drive the insertion rod to rotate. As the gradually changing arc-shaped slot gradually decreases in size, it gradually clamps the insertion rod, thus initially fixing the auxiliary wheel onto the I-beam wheel. Then, manually rotate the lever to move the outer and inner pressure rings, causing the inner pressure ring to gradually press against the I-beam wheel, thus clamping the I-beam wheel onto the baffle. The outer pressure ring gradually presses against the auxiliary wheel, thus pressing the auxiliary wheel onto the I-beam wheel, thereby fixing the I-beam wheel and auxiliary wheel. This process is then applied to the gas furnace steel wire production line. The waste wire at the front end is wound onto the auxiliary wheel. A rotary drive mechanism rotates the support shaft, the I-beam wheel, and the auxiliary wheel, ensuring all the waste wire is wound onto the auxiliary wheel. Then, the rotary drive mechanism is stopped, the steel wire is cut, and the good steel wire is wound onto the I-beam wheel. The rotary drive mechanism is restarted to rotate the support shaft and the I-beam wheel, winding the good steel wire onto the I-beam wheel. Once the I-beam wheel is fully wound, the rotary drive mechanism is stopped, the clamping mechanism is unscrewed, and the auxiliary wheel is rotated to release the insert rod from the gradually changing arc-shaped slot. The auxiliary wheel is then removed, and finally, the I-beam wheel is removed from the support shaft. This allows the waste wire and good steel wire to be stored separately for subsequent processing. In summary, this invention is easy to install and disassemble, facilitates the separate winding of waste wire and good steel wire, and is convenient for subsequent processing. Attached Figure Description

[0010] Figure 1 This is a schematic diagram of the three-dimensional structure of the present invention. Figure 1 .

[0011] Figure 2 This is a schematic diagram of the three-dimensional structure of the present invention. Figure 2 .

[0012] Figure 3 This is a schematic diagram of the disassembled state of this utility model.

[0013] Figure 4 This is a partial structural diagram of the present invention. Figure 1 .

[0014] Figure 5 This is a partial structural diagram of the present invention. Figure 2 .

[0015] Figure 6 This is a partial structural diagram of the present invention. Figure 3 .

[0016] Legend:

[0017] 1. Frame; 2. Support shaft; 201. Baffle; 3. Rotary drive mechanism; 301. Drive motor; 302. Drive wheel; 303. Driven wheel; 304. Transmission belt; 4. H-beam pulley; 401. Gradient arc-shaped groove; 5. Secondary pulley; 501. Insert rod; 6. Pressing mechanism; 601. Inner pressure ring; 602. Outer pressure ring; 603. Lever; 7. Motor control switch. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0019] Specific implementation examples are given below.

[0020] See Figures 1-6 In this embodiment of the utility model, an online waste wire collection device for steel wire includes a frame 1, a support shaft 2, a rotary drive mechanism 3, an I-beam wheel 4, an auxiliary wheel 5, and a clamping mechanism 6. The support shaft 2 is rotatably connected to the frame 1. The rotary drive mechanism 3 is mounted on the frame 1 and connected to the support shaft 2. The rotary drive mechanism 3 is used to drive the support shaft 2 to rotate. The I-beam wheel 4 is detachably mounted on the support shaft 2. An auxiliary wheel 5 is detachably mounted on the left side of the I-beam wheel 4. The I-beam wheel 4 is used to wind good steel wire products in the gas furnace steel wire production line. The auxiliary wheel 5 is used to wind waste steel wire. The left end of the support shaft 2 is provided with threads. The clamping mechanism 6 is detachably mounted on the left end of the support shaft 2 through threads. The clamping mechanism 6 is used to clamp the I-beam wheel 4 and the auxiliary wheel 5. The right half of the support shaft 2 is fixed with a baffle 201 for blocking the I-beam wheel 4.

[0021] Two insertion rods 501 are fixed on the right side of the auxiliary wheel 5 for inserting into the I-beam wheel 4. Two gradually decreasing arc-shaped slots 401 are provided on the left end of the I-beam wheel 4 for locking the insertion rods 501. The inner diameter of the gradually decreasing arc-shaped slots 401 gradually decreases from the first end to the last end. In use, the insertion rods 501 are first inserted into the first end of the gradually decreasing arc-shaped slots 401. Then, the auxiliary wheel 5 is rotated to drive the insertion rods 501 to rotate. As the gradually decreasing arc-shaped slots 401 gradually decrease, the insertion rods 501 are gradually clamped, thereby initially fixing the auxiliary wheel 5 onto the I-beam wheel 4.

[0022] The clamping mechanism 6 includes an inner pressure ring 601, an outer pressure ring 602, and a lever 603. The inner pressure ring 601 and the outer pressure ring 602 are fixed together. Both the inner pressure ring 601 and the outer pressure ring 602 are connected to the support shaft 2 by threads. The inner pressure ring 601 is used to pass through the auxiliary wheel 5 and press against the I-beam wheel 4. The outer pressure ring 602 is used to press against the auxiliary wheel 5. Multiple levers 603 are fixed on the outer side of the outer pressure ring 602. During installation, the levers 603 are rotated by hand to move the outer pressure ring 602 and the inner pressure ring 601, so that the inner pressure ring 601 gradually presses against the I-beam wheel 4, thereby clamping the I-beam wheel 4 onto the baffle 201. The outer pressure ring 602 gradually presses against the auxiliary wheel 5, thereby pressing the auxiliary wheel 5 against the I-beam wheel 4, thus fixing the I-beam wheel 4 and the auxiliary wheel 5.

[0023] The rotary drive mechanism 3 includes a drive motor 301, a drive wheel 302, a driven wheel 303, and a transmission belt 304. The drive motor 301 is fixed on the frame 1. The drive wheel 302 is fixed on the output shaft of the drive motor 301. The drive wheel 302 is connected to the driven wheel 303 via the transmission belt 304. The driven wheel 303 is fixed on the support shaft 2. In use, the drive motor 301 drives the drive wheel 302 and the driven wheel 303 to rotate, and the driven wheel 303 drives the support shaft 2 to rotate.

[0024] A motor control switch 7 is fixedly installed on the frame 1. The motor control switch 7 is used to control the switching of the drive motor 301.

[0025] Working principle: In use, this wire scrap collection device first inserts the I-beam 4 onto the support shaft 2, ensuring its right end presses against the baffle 201. Then, inserts the insertion rod 501 into the first end of the gradually decreasing arc-shaped groove 401. Next, rotating the auxiliary wheel 5 drives the insertion rod 501 to rotate. As the gradually decreasing arc-shaped groove 401 gradually decreases in size, it gradually clamps the insertion rod 501, thus initially fixing the auxiliary wheel 5 onto the I-beam 4. Then, manually rotating the lever 603 moves the outer pressure ring 602 and inner pressure ring 601, causing the inner pressure ring 601 to gradually press against the I-beam 4, clamping the I-beam 4 onto the baffle 201. The outer pressure ring 602 gradually presses against the auxiliary wheel 5, pressing the auxiliary wheel 5 against the I-beam 4, thus fixing the I-beam 4 and auxiliary wheel 5. Finally, the fuel... In the gas furnace steel wire production line, the waste wire at the front end is wound onto the auxiliary wheel 5. The rotation drive mechanism 3 drives the support shaft 2, the I-beam wheel 4, and the auxiliary wheel 5 to rotate, so that all the waste wire at the front end is wound onto the auxiliary wheel 5. Then, the rotation drive mechanism 3 is stopped, the steel wire is cut, and the good steel wire is wound onto the I-beam wheel 4. The rotation drive mechanism 3 is restarted to drive the support shaft 2 and the I-beam wheel 4 to rotate, so that the good steel wire is wound onto the I-beam wheel 4. When the I-beam wheel 4 is full, the rotation drive mechanism 3 is stopped, the clamping mechanism 6 is unscrewed, and the auxiliary wheel 5 is rotated to release the insertion rod 501 from the gradually changing arc-shaped slot 401. The auxiliary wheel 5 is then pulled off, and finally, the I-beam wheel 4 is pulled off the support shaft 2, so that the waste wire and the good steel wire are stored separately for subsequent processing.

[0026] Furthermore, it should be noted that, in the description of this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0027] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. An on-line wire collecting and scrap wire device characterized by, The device includes a frame (1), a support shaft (2), a rotary drive mechanism (3), a bobbin (4), a secondary wheel (5), and a clamping mechanism (6). The support shaft (2) is rotatably connected to the frame (1). The rotary drive mechanism (3) is mounted on the frame (1) and connected to the support shaft (2). The bobbin (4) is detachably mounted on the support shaft (2). The secondary wheel (5) is detachably mounted on the left side of the bobbin (4). The left end of the support shaft (2) is threaded. The clamping mechanism (6) is detachably mounted via the thread. Mounted on the left end of the support shaft (2), the clamping mechanism (6) is used to clamp the I-beam wheel (4) and the auxiliary wheel (5). The right half of the support shaft (2) is fixed with a baffle (201) for blocking the I-beam wheel (4). The right side of the auxiliary wheel (5) is fixed with two insert rods (501) for inserting into the I-beam wheel (4). The left end of the I-beam wheel (4) is provided with two gradually decreasing arc-shaped grooves (401) for locking the insert rods (501). The inner diameter of the gradually decreasing arc-shaped grooves (401) gradually decreases from the beginning to the end.

2. The steel wire on-line scrap collecting device according to claim 1, characterized in that, The clamping mechanism (6) includes an inner pressure ring (601), an outer pressure ring (602), and a lever (603). The inner pressure ring (601) is fixed to the outer pressure ring (602). The inner pressure ring (601) and the outer pressure ring (602) are both connected to the support shaft (2) by threads. The inner pressure ring (601) is used to pass through the auxiliary wheel (5) and push against the H-beam wheel (4). The outer pressure ring (602) is used to push against the auxiliary wheel (5). Multiple levers (603) are fixed on the outer side of the outer pressure ring (602).

3. The steel wire on-line scrap collecting device according to claim 1, characterized in that, The rotary drive mechanism (3) includes: a drive motor (301), a drive wheel (302), a driven wheel (303), and a transmission belt (304). The drive motor (301) is fixed on the frame (1). The drive wheel (302) is fixed on the output shaft of the drive motor (301). The drive wheel (302) is connected to the driven wheel (303) through the transmission belt (304). The driven wheel (303) is fixed on the support shaft (2).

4. The steel wire on-line take-up and scrap device according to claim 3, characterized in that A motor control switch (7) is fixedly installed on the frame (1), and the motor control switch (7) is used to control the switching of the drive motor (301).

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