A sludge separator convenient to clean

Abstract

The utility model discloses a kind of oil residue separators convenient to clean, it is related to filter equipment technical field, the separation cylinder cannot be taken out and cleaned quickly for the background technology, small particle oil residue is easy to block separation cylinder, the problem of low practicality, the following scheme is presented, including mounting bracket and clean oil cylinder, the mounting bracket includes fixed base, the first mounting seat of recess being opened on upper outer wall and the second mounting seat of being welded on the outer wall of one side of fixed base, the fixed base top is equipped with adjusting mechanism, the adjusting mechanism includes two hydraulic cylinders, the connecting plate of being connected to the one end of two hydraulic cylinder piston rod by bolt, the mounting plate of being welded on the outer wall of one side of connecting plate and the installation cylinder of being penetrated and fixedly arranged on the outer wall of mounting plate, the installation cylinder top is equipped with feeding assembly, and the feeding assembly includes cylinder cover. The utility model can quickly take out multiple filter screens and clean, prevent small particle oil residue from blocking filter screen, improve practicality.

Description

Technical Field

[0001] This utility model relates to the field of filtration equipment technology, and in particular to an oil-sludge separator that is easy to clean. Background Technology

[0002] In the production of chili-related foods, it is necessary to separate the oil residue from the chili products in order to obtain pure chili oil.

[0003] A search revealed a Chinese patent (application number "202020646041.9") disclosing "an oil sludge separator." This oil sludge separator includes a frame with a separation box mounted on it. An oil outlet pipe is located at the bottom of the separation box. A perforated separation cylinder is rotatably connected inside the separation box. A servo motor driving the separation cylinder is located at the bottom of the separation box. A telescopic snap-fit ​​component is located at the top of the separation box. A snap-fit ​​groove is located at the top of the separation cylinder. Several oil guide pipes are inserted into the inner wall of the lower end of the separation cylinder. An embedding unit controlling the insertion depth of the oil guide pipes into the separation cylinder is located inside the separation box. A screw-on cover is located at the opening at the top of the separation cylinder. A sludge pressing unit is located at the top of the separation box. However, during use, the separation cylinder cannot be quickly removed and cleaned, causing small oil sludge particles to easily clog the separation cylinder, resulting in low practicality. Utility Model Content

[0004] This invention provides an easy-to-clean oil-sludge separator, which solves the problem in the prior art that the oil-sludge separator cannot be quickly removed and cleaned during oil-sludge separation, resulting in small oil particles easily clogging the separator and low practicality.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: An easy-to-clean oil-sludge separator includes a mounting frame and an oil purification cylinder. The mounting frame includes a fixed base, a first mounting base with a groove on its upper outer wall, and a second mounting base welded to one side of the outer wall of the fixed base. The top of the fixed base is provided with an adjustment mechanism, which includes two hydraulic cylinders, a connecting plate bolted to one end of the piston rod of the two hydraulic cylinders, a mounting plate welded to one side of the outer wall of the connecting plate, and a mounting cylinder penetrating and fixed to the outer wall of the mounting plate. The top of the mounting cylinder is provided with a feeding assembly, which includes a cylinder cover connected to the top outer wall of the mounting cylinder by a flange and a cover plate connected to the top outer wall of the cylinder cover by a hinge. The mounting cylinder is provided with a separation assembly, which includes a conical mounting cover bolted to the bottom outer wall of the cylinder cover, a first filter screen abutting against the inner wall of the conical mounting cover, and a second filter screen sleeved on the conical outer wall of the conical mounting cover. The lower part of the mounting cylinder is provided with a filtration assembly, which includes a mounting ring bolted to the lower inner wall of the mounting cylinder and a third filter screen embedded in the inner wall of the mounting ring.

[0006] Preferably, the first mounting base is welded to one outer wall of the fixed base, and a plurality of connecting blocks are welded to one outer wall of the first mounting base, and the plurality of connecting blocks are respectively welded to one outer wall of the second mounting base.

[0007] Preferably, the clean oil cylinder is inserted through and fixed to the outer wall of the fixed base, and an oil drain pipe is fixed to the inner wall of the bottom of the clean oil cylinder. One end of the oil drain pipe is inserted through and fixed to the outer wall of the second mounting base, and a solenoid valve is clamped and installed on the outer wall of one end of the oil drain pipe.

[0008] Preferably, two fixing plates are welded to the top outer wall of the fixing seat, and two hydraulic cylinders are respectively connected to one side of the outer wall of the two fixing plates by bolts. The mounting plate is slidably sleeved in the groove on the first mounting seat.

[0009] The above scheme uses a hydraulic pump to deliver hydraulic oil to two hydraulic cylinders. Hydraulic valves control the fluid transmission, enabling the hydraulic transmission to open and close. Simultaneously, a digital model control system collects cylinder displacement and speed signals, calculates the difference between the two cylinders, and adjusts the cylinder flow rate using control valves to achieve cylinder synchronization. A feedback control system collects feedback signals of the cylinder's movement state and compares them with preset values ​​to control the stability and accuracy of the hydraulic system. This allows the piston rods of the two hydraulic cylinders to move synchronously, driving the connecting plate, mounting plate, and mounting cylinder to move, causing the mounting cylinder to detach from the clean oil cylinder.

[0010] Preferably, a cleaning port is provided on the top outer wall of the cylinder cover, one side of the cover plate is bolted to the top outer wall of the cylinder cover, and a feed hopper is fixed on the bottom outer wall of the cover plate.

[0011] Preferably, the conical mounting cover has through holes distributed at equal intervals on the outer wall of the conical surface, and a fixing cover is bolted to the outer wall of the bottom end of the conical mounting cover, with the bottom end of the second filter screen abutting against the top outer wall of the fixing cover.

[0012] Using the above method, the third and second filters can be cleaned by removing the mounting cylinder from the clean oil cylinder, removing the bolts on the mounting ring and the fixing cover, and removing the bolts on the cover plate and flipping the cover plate to remove the first filter.

[0013] The beneficial effects of this utility model are as follows: The piston rods of the two hydraulic cylinders move synchronously, driving the connecting plate, mounting plate, and mounting cylinder to move, causing the mounting cylinder to detach from the clean oil cylinder. The third and second filters can be cleaned by removing the bolts on the mounting ring and fixing cover. The first filter can be removed by removing the bolts on the cover plate and flipping the cover plate. Multiple sets of filters can be quickly removed and cleaned, preventing small oil particles from clogging the filters and improving practicality. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall main structure of an oil residue separator that is easy to clean, as proposed in this utility model.

[0015] Figure 2 This is a schematic cross-sectional view of the overall structure of an oil residue separator that is easy to clean, as proposed in this utility model.

[0016] Figure 3 This is a schematic cross-sectional view of the mounting frame of an oil residue separator that is easy to clean, as proposed in this utility model.

[0017] Figure 4 This is a schematic diagram of the main structure of the adjustment mechanism of an oil residue separator that is easy to clean, as proposed in this utility model.

[0018] Figure 5 This is a schematic diagram of the main structure of the feeding component of an oil residue separator that is easy to clean, as proposed in this utility model.

[0019] Figure 6 This is a schematic diagram of the separation component structure of an oil residue separator that is easy to clean, as proposed in this utility model.

[0020] Figure 7 This is a schematic diagram of the main structure of the filter assembly of an oil residue separator that is easy to clean, as proposed in this utility model.

[0021] In the diagram: 1. Mounting bracket; 101. Fixed base; 102. First mounting base; 103. Second mounting base; 104. Connecting block; 2. Cleaning cylinder; 3. Adjusting mechanism; 301. Fixed plate; 302. Hydraulic cylinder; 303. Connecting plate; 304. Mounting plate; 305. Mounting cylinder; 4. Feeding assembly; 401. Cylinder cover; 402. Cover plate; 403. Feed hopper; 5. Separation assembly; 501. Conical mounting cover; 502. First filter screen; 503. Second filter screen; 504. Fixed cover; 6. Filtering assembly; 601. Mounting ring; 602. Third filter screen. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0023] Example 1, referring to Figure 1-5An easy-to-clean oil residue separator includes a mounting frame 1 and an oil purification cylinder 2. The mounting frame 1 includes a fixed base 101, a first mounting base 102 with a groove on its upper outer wall, and a second mounting base 103 welded to one side of the outer wall of the fixed base 101. The first mounting base 102 is welded to one side of the outer wall of the fixed base 101, and several connecting blocks 104 are welded to one side of the outer wall of the first mounting base 102. The several connecting blocks 104 are respectively welded to one side of the outer wall of the second mounting base 103. The oil purification cylinder 2 passes through and is fixed to the outer wall of the fixed base 101. An oil discharge pipe is fixed to the inner wall of the bottom of the oil purification cylinder 2, and one end of the oil discharge pipe passes through and is fixed. Located on the outer wall of the second mounting base 103, a solenoid valve is clamped and installed on the outer wall of one end of the oil drain pipe. An adjustment mechanism 3 is provided on the top of the fixed base 101. The adjustment mechanism 3 includes two hydraulic cylinders 302, a connecting plate 303 bolted to one end of the piston rod of the two hydraulic cylinders 302, a mounting plate 304 welded to one side of the outer wall of the connecting plate 303, and a mounting cylinder 305 penetrating and fixed to the outer wall of the mounting plate 304. Two fixing plates 301 are welded to the top outer wall of the fixed base 101. The two hydraulic cylinders 302 are respectively bolted to one side of the outer wall of the two fixing plates 301. A hydraulic pump delivers hydraulic oil to the two hydraulic cylinders. In section 302, hydraulic valves control fluid transmission to open and close the hydraulic transmission. Simultaneously, a digital model control system acquires cylinder displacement and speed signals, calculates the difference between the two cylinders, and adjusts the cylinder flow rate using control valves to achieve cylinder synchronization. A feedback control system acquires feedback signals of the cylinder's motion state and compares them with preset values ​​to control the stability and accuracy of the hydraulic system, thereby achieving synchronized piston rod movement of the two hydraulic cylinders 302. The hydraulic pump, hydraulic valves, digital model control system, and feedback system (not shown in the figure) are all existing technologies and can be easily implemented. The mounting plate 304 is slidably fitted onto the first... A sealing gasket is provided at the bottom of the mounting cylinder 305 in the groove on the mounting base 102. When the mounting cylinder 305 and the clean oil cylinder 2 are in a concentric state, the sealing gasket is compressed and a simple seal is achieved between the mounting cylinder 305 and the clean oil cylinder 2. The top of the mounting cylinder 305 is provided with a feeding assembly 4. The feeding assembly 4 includes a cylinder cover 401 connected to the top outer wall of the mounting cylinder 305 by a flange and a cover plate 402 connected to the top outer wall of the cylinder cover 401 by a hinge. A cleaning port is opened on the top outer wall of the cylinder cover 401. One side of the cover plate 402 is connected to the top outer wall of the cylinder cover 401 by bolts. A feed hopper 403 is fixed on the bottom outer wall of the cover plate 402.

[0024] Example 2, refer to Figure 6-7An easy-to-clean oil residue separator also includes a separation component 5. The separation component 5 includes a conical mounting cover 501 bolted to the bottom outer wall of the cylinder cover 401, a first filter screen 502 abutting against the inner wall of the conical mounting cover 501, and a second filter screen 503 sleeved on the conical outer wall of the conical mounting cover 501. The outer wall of the conical surface of the conical mounting cover 501 has through holes distributed at equal intervals. A fixing cover 504 is bolted to the bottom outer wall of the conical mounting cover 501. The bottom end of the second filter screen 503 abuts against the top outer wall of the fixing cover 504. A filter component 6 is provided at the lower part of the mounting cylinder 305. The filter component 6 includes a mounting ring 601 bolted to the lower inner wall of the mounting cylinder 305 and a third filter screen 602 embedded in the inner wall of the mounting ring 601.

[0025] Working principle: The chili oil containing residue is conveyed to the conical mounting cover 501 through the feed hopper 403. The first filter screen 502, the second filter screen 503 and the third filter screen 602 filter the chili oil respectively. The filtered chili oil falls into the clean oil cylinder 2. The chili oil in the clean oil cylinder 2 is discharged by opening the solenoid valve. During cleaning, the piston rods of the two hydraulic cylinders 302 move synchronously, driving the connecting plate 303, the mounting plate 304 and the mounting cylinder 305 to move, so that the mounting cylinder 305 is separated from the clean oil cylinder 2. The third filter screen 602 and the second filter screen 503 can be cleaned by removing the bolts on the mounting ring 601 and the fixing cover 504. The first filter screen 502 can be removed by removing the bolts on the cover plate 402 and flipping the cover plate 402.

[0026] The above are merely preferred embodiments of this utility model, but the scope of protection of this utility model is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in this utility model, based on the technical solution and inventive concept of this utility model, should be included within the scope of protection of this utility model.

Claims

1. An easy-to-clean oil residue separator, comprising a mounting frame (1) and an oil purification cylinder (2), characterized in that, The mounting bracket (1) includes a fixed base (101), a first mounting base (102) with a groove on the upper outer wall, and a second mounting base (103) welded to one side of the outer wall of the fixed base (101). The top of the fixed base (101) is provided with an adjustment mechanism (3), which includes two hydraulic cylinders (302), a connecting plate (303) connected to one end of the piston rod of the two hydraulic cylinders (302) by bolts, a mounting plate (304) welded to one side of the outer wall of the connecting plate (303), and a mounting cylinder (305) that penetrates and is fixed to the outer wall of the mounting plate (304). The top of the mounting cylinder (305) is provided with a feeding assembly (4), which includes a cylinder cover (401) connected to the outer wall of the top of the mounting cylinder (305) via a flange and a cover plate (402) connected to the outer wall of the top of the cylinder cover (401) via a hinge. The mounting cylinder (305) is provided with a separation component (5), which includes a conical mounting cover (501) connected to the bottom outer wall of the cylinder cover (401) by bolts, a first filter screen (502) abutting against the inner wall of the conical mounting cover (501), and a second filter screen (503) sleeved on the conical outer wall of the conical mounting cover (501). The lower part of the mounting cylinder (305) is provided with a filter assembly (6), which includes a mounting ring (601) connected to the inner wall of the lower part of the mounting cylinder (305) by bolts and a third filter screen (602) embedded in the inner wall of the mounting ring (601).

2. The oil-sludge separator that is easy to clean according to claim 1, characterized in that, The first mounting base (102) is welded to one side of the outer wall of the fixed base (101). A plurality of connecting blocks (104) are welded to one side of the outer wall of the first mounting base (102), and the plurality of connecting blocks (104) are respectively welded to one side of the outer wall of the second mounting base (103).

3. The oil residue separator that is easy to clean according to claim 1, characterized in that, The clean oil cylinder (2) is inserted through and fixed on the outer wall of the fixed base (101), and an oil drain pipe is fixed on the inner wall of the bottom of the clean oil cylinder (2). One end of the oil drain pipe is inserted through and fixed on the outer wall of the second mounting base (103), and a solenoid valve is clamped on the outer wall of one end of the oil drain pipe.

4. The oil residue separator that is easy to clean according to claim 1, characterized in that, Two fixing plates (301) are welded on the top outer wall of the fixing seat (101), and two hydraulic cylinders (302) are respectively connected to the outer wall of one side of the two fixing plates (301) by bolts. The mounting plate (304) is slidably sleeved in the groove on the first mounting seat (102).

5. The oil residue separator that is easy to clean according to claim 1, characterized in that, The top outer wall of the cylinder cover (401) has a cleaning port, and one side of the cover plate (402) is connected to the top outer wall of the cylinder cover (401) by bolts, and a feed hopper (403) is fixed on the bottom outer wall of the cover plate (402).

6. The oil-sludge separator that is easy to clean according to claim 1, characterized in that, The conical mounting cover (501) has through holes distributed at equal intervals on the outer wall of the conical surface, and a fixing cover (504) is bolted to the outer wall of the bottom end of the conical mounting cover (501), and the bottom end of the second filter screen (503) abuts against the top outer wall of the fixing cover (504).

Images