Grinding device for ink production

CN224736380UActive Publication Date: 2026-09-11MACHENG TIANAN CHEM CO LTD
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Patent Information

Application Number
CN202522048650.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-23
Publication Date
2026-09-11
Estimated Expiration
2035-09-23

AI Technical Summary

Technical Problem

[0004]有鉴于此,本实用新型提供一种油墨生产用研磨装置,可以通过研磨机构实现对物料的高效快速充分的研磨作业,解决了传统的油墨在生产过程中,需要对油墨材料进行研磨,若研磨精度达不到要求,其产品的质量也会大打折扣,研磨效率较低低,物料在研磨过程中不能得到充分的研磨,往往需要多次研磨才能达到所需粒度,耗时较长,且研磨不充分,部分较大颗粒的物料容易被遗漏,导致研磨后的物料粒度不均匀,影响后续的使用的问题

Benefits of technology

[0013]1、本实用新型通过驱动件带动研磨绞龙转动,配合筛筒内侧壁上的研磨球,能够对筛筒内部的物料进行反复高效研磨。由于研磨绞龙与研磨球的最小距离小于过滤孔的直径,大于过滤孔孔径的物料会在研磨绞龙输送的同时被反复研磨,大大提升了研磨效果和效率,解决了现有设备研磨不充分、效率低的问题。

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Abstract

The utility model provides a kind of grinding device for ink production, including grinding box, the inside rotation of grinding box is provided with the grinding mechanism of the output shaft transmission connection of driving element, grinding mechanism includes the sieve cylinder of being arranged in the inside of grinding box, the inside rotation of sieve cylinder is provided with the output shaft transmission connection of driving element, the outside of rotating shaft is provided with grinding auger, the inside wall of sieve cylinder is provided with multiple grinding balls matched with grinding auger, multiple filter holes are set up on the side wall of sieve cylinder, the utility model can be rotated with grinding auger by the rotation of the output shaft of driving element, cooperate grinding ball, realize the high-efficiency grinding operation to the material in the inside of sieve cylinder, while the material that meets granularity requirement of grinding completion will be discharged through filter hole, the material greater than the aperture of filter hole will be conveyed in grinding auger while cooperating grinding ball to realize repeated high-efficiency grinding operation, greatly improve the effect and efficiency of grinding.
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Description

Technical Field

[0001] This utility model relates to the field of grinding equipment technology, specifically to a grinding device for ink production. Background Technology

[0002] Printing ink is an essential material used in printing, which transfers patterns and text onto a substrate through printing or inkjet printing. Printing ink consists of main and auxiliary components, which are uniformly mixed and repeatedly rolled to form a viscous, colloidal fluid. It is composed of binders (resins), pigments, fillers, additives, and solvents. It is used in various printing applications, including books, packaging, architectural decoration, and electronic circuit boards. With increasing societal demand, the variety and production volume of printing inks have expanded and grown accordingly.

[0003] In the traditional ink production process, ink materials need to be ground. If the grinding precision does not meet the requirements, the quality of the product will be greatly reduced. The grinding efficiency is low, and the material cannot be ground sufficiently during the grinding process. It often requires multiple grinding to achieve the required particle size, which is time-consuming. In addition, the grinding is not thorough, and some larger particles are easily missed, resulting in uneven particle size of the ground material, which affects subsequent use. Utility Model Content

[0004] In view of this, the present invention provides a grinding device for ink production, which can achieve efficient, rapid and thorough grinding of materials through the grinding mechanism. This solves the problems of traditional ink production, where grinding of ink materials is required, but if the grinding precision is not up to standard, the quality of the product will be greatly reduced. The grinding efficiency is low, the material cannot be fully ground during the grinding process, and multiple grindings are often required to achieve the required particle size, which is time-consuming. Furthermore, the grinding is not thorough, and some larger particles are easily missed, resulting in uneven particle size of the ground material, which affects subsequent use.

[0005] To solve the above-mentioned technical problems, this utility model provides a grinding device for ink production, including a grinding box. Inside the grinding box, a grinding mechanism is rotatably connected to the output shaft of a drive component. The grinding mechanism includes a screen cylinder inside the grinding box, and inside the screen cylinder, a rotating shaft is rotatably connected to the output shaft of the drive component. A grinding auger is located on the outer side of the rotating shaft. Multiple grinding balls that cooperate with the grinding auger are arranged on the inner side wall of the screen cylinder. Multiple filter holes are opened on the side wall of the screen cylinder. The minimum distance between the grinding auger and the grinding balls is less than the diameter of the filter holes. This utility model allows the grinding auger to rotate along with the output shaft of the drive component, cooperating with the grinding balls to achieve efficient grinding of the material inside the screen cylinder. Simultaneously, the ground material that meets the particle size requirements is discharged through the filter holes. Material larger than the filter hole diameter is repeatedly and efficiently ground multiple times while being conveyed by the grinding auger, greatly improving the grinding effect and efficiency.

[0006] A guide box is also provided inside the grinding box. The guide box is located below the screen cylinder, and the lower part of the screen cylinder is placed inside the guide box. The inner wall of the bottom of the guide box is inclined downward along the direction of the grinding auger conveying. This utility model can realize the automatic discharge of the ground material through the downwardly inclined guide box, making the operation more convenient.

[0007] Multiple discharge holes are provided on the side wall of the grinding box located at the lowest end of the guide box. This utility model can achieve efficient discharge and collection of the ground material in the guide box through the discharge holes, making the operation more convenient.

[0008] The upper part of the grinding box is provided with a feed hopper that is connected to it, and the side wall of the screen cylinder is provided with a feed port. A connecting channel is provided between the feed hopper and the feed port. This utility model can achieve efficient material guidance and discharge through the function of the feed hopper, making feeding more convenient and efficient.

[0009] The feed hopper has a funnel-shaped structure with a larger opening at the top than at the bottom. This invention enables the smooth guidance of materials through the funnel-shaped feed hopper, making operation more convenient.

[0010] The lower part of the grinding box is equipped with a support frame, which enables the grinding box to be firmly supported.

[0011] A grinding sleeve is provided on the outer wall of the grinding auger. This invention can achieve efficient grinding and pulverizing of materials by using the grinding sleeve in conjunction with grinding balls, resulting in better grinding effect and higher efficiency.

[0012] In summary, compared with the prior art, this application includes at least one of the following beneficial technical effects:

[0013] 1. This utility model uses a drive component to rotate a grinding auger, which, in conjunction with grinding balls on the inner wall of the screen cylinder, can repeatedly and efficiently grind the material inside the screen cylinder. Because the minimum distance between the grinding auger and the grinding balls is less than the diameter of the filter holes, materials larger than the filter hole diameter will be repeatedly ground while being conveyed by the grinding auger, greatly improving the grinding effect and efficiency, and solving the problems of insufficient grinding and low efficiency in existing equipment.

[0014] 2. The guide box is inclined downward along the bottom inner wall of the grinding auger conveyor. After the ground material enters the guide box through the filter hole, it can automatically flow towards the discharge hole under the action of gravity, realizing the automatic and smooth discharge of the material and solving the problems of inconvenient discharge and easy accumulation of the existing equipment.

[0015] 3. The feed hopper adopts a funnel-shaped structure with an upper opening larger than the lower opening. Combined with the connecting channel, it can smoothly guide the material into the screen cylinder, avoiding blockage during the feeding process, making feeding more convenient and efficient, and solving the problem of inconvenient feeding in existing equipment. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the grinding device for ink production according to this utility model;

[0017] Figure 2 This is a top view of the grinding apparatus for ink production according to this utility model;

[0018] Figure 3 This utility model Figure 2 Sectional view at point AA;

[0019] Figure 4 This utility model Figure 3 Enlarged view of section B in the middle.

[0020] Explanation of reference numerals in the attached drawings: 100, grinding box; 101, discharge hole; 200, grinding mechanism; 210, sieve cylinder; 211, filter hole; 212, grinding ball; 213, feed inlet; 220, rotating shaft; 230, grinding auger; 300, guide box; 400, feed hopper; 500, connecting channel. Detailed Implementation

[0021] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the following will be described in conjunction with the appendices of the embodiments of this utility model. Figure 1-4 The technical solutions of the embodiments of this utility model are clearly and completely described herein. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. All other embodiments obtained by those skilled in the art based on the described embodiments of this utility model are within the protection scope of this utility model.

[0022] like Figure 1-4 As shown: This embodiment provides a grinding device for ink production, including a grinding box 100. The grinding box 100 is made of stainless steel or transparent tempered glass, which has good corrosion resistance and strength, ensuring stable operation of the equipment. Its size is set according to actual production needs. When it is made of transparent tempered glass, as shown... Figure 1 As shown, the grinding process of the material inside the grinding box 100 can be clearly seen. A support frame, made of angle steel, is welded to the lower part of the grinding box 100 and bolted to the ground to ensure its stability. Inside the grinding box 100, a grinding mechanism 200 is rotatably connected to the output shaft of a drive unit via bearings. The drive unit is a Y-series three-phase asynchronous motor, model Y132S-4, manufactured by a motor factory in Shanghai. This model of motor has advantages such as high efficiency, good performance, and reliable operation. Its output shaft is connected to a rotating shaft 220 via a coupling. The motor is fixed to the outer side of the grinding box 100. The grinding mechanism 200 includes a sieve cylinder 210 inside the grinding box 100. The sieve cylinder 210 is welded to the inside of the grinding box 100 via a bracket. The sieve cylinder 210 is made of high-manganese steel, which has high wear resistance and toughness, and can withstand the impact and friction of the material. A rotating shaft 220, connected to the output shaft of the drive unit, is rotatably connected inside the sieve cylinder 210. Inside the sieve cylinder 210, a rotating shaft 220 is rotatably mounted via bearings. The shaft 220 is made of 45# steel, possessing high strength and hardness to ensure stable rotation. Its length matches the length of the sieve cylinder 210. A grinding auger 230 is mounted on the outer side of the shaft 220. Multiple grinding balls 212, which cooperate with the grinding auger 230, are welded onto the inner wall of the sieve cylinder 210. Multiple filter holes 211 are formed on the side wall of the sieve cylinder 210. The grinding auger 230 and the grinding balls 212... With a distance smaller than the diameter of the filter hole 211, this utility model can rotate the grinding auger 230 together with the output shaft of the drive component, and in conjunction with the grinding balls 212, achieve efficient grinding of the material inside the screen cylinder 210. At the same time, the ground material that meets the particle size requirements will be discharged through the filter hole 211, and the material larger than the diameter of the filter hole 211 will be repeatedly and efficiently ground multiple times in conjunction with the grinding balls 212 while being conveyed by the grinding auger 230, which greatly improves the grinding effect and efficiency.

[0023] According to one embodiment of the present invention, such as Figure 1-4As shown, a guide box 300 is also provided inside the grinding box 100. The guide box 300 is located below the screen cylinder 210, and the lower part of the screen cylinder 210 is placed inside the guide box 300. The inner wall of the bottom of the guide box 300 is inclined downward along the conveying direction of the grinding auger 230. The guide box 300 is welded to the inner wall of the grinding box 100. This utility model can realize the automatic discharge of the ground material through the downwardly inclined guide box 300, making the operation more convenient.

[0024] According to another embodiment of the present invention, such as Figure 1 and Figure 2 As shown, a plurality of discharge holes 101 are provided on the side wall of the grinding box 100 located at the lowest end of the guide box 300. This utility model can realize the efficient discharge and collection of the ground material in the guide box 300 through the discharge holes 101, making the operation more convenient.

[0025] According to another embodiment of the present invention, such as Figure 1 and Figure 3 As shown, a feed hopper 400 is provided on the upper part of the grinding box 100 and is connected to it. A feed inlet 213 is provided on the side wall of the screen cylinder 210. A connecting channel 500 is provided between the feed hopper 400 and the feed inlet 213. The connecting channel 500 is made of stainless steel and its diameter matches the diameter of the feed inlet 213. This utility model can achieve efficient material guidance and discharge through the function of the feed hopper 400, making feeding more convenient and efficient.

[0026] The feed hopper 400 is a funnel-shaped structure with an upper opening larger than a lower opening. This utility model can smoothly guide materials through the funnel-shaped feed hopper 400, making operation more convenient.

[0027] According to another embodiment of the present invention, such as Figure 1 and Figure 4 As shown, a grinding sleeve is provided on the outer wall of the grinding auger 230. Both the grinding auger 230 and the grinding balls 212 are made of wear-resistant cast iron. Wear-resistant cast iron has excellent wear resistance, which can improve the service life of the grinding components. This invention can achieve efficient grinding and pulverizing of materials through the grinding sleeve and grinding balls 212, resulting in better grinding effect and higher efficiency.

[0028] How to use this utility model:

[0029] First, it should be clarified that the grinding device involved in this utility model is mainly used for grinding various materials. This utility model takes the grinding of graphite particles as an example to explain its working principle and usage method in detail. It should be noted that the grinding device is a horizontal grinding mill, and its driving component is a servo motor, which is connected to the rotating shaft 220 through a coupling. Since the main improvement of this device is in the efficiency of grinding, its specific driving principle will not be described in detail here. The working principle is as follows:

[0030] When the equipment starts, the drive unit (Y132S-4 type three-phase asynchronous motor) begins to work. Its output shaft drives the rotating shaft 220 to rotate through the coupling. The rotating shaft 220 then drives the grinding auger 230 and the grinding sleeve to rotate together. The material to be ground is put into the feed hopper 400. Since the feed hopper 400 has a funnel-shaped structure, the material enters the screen cylinder 210 from the feed port 213 through the connecting channel 500 under the action of gravity.

[0031] Under the rotating conveying action of the grinding auger 230, the material moves along the length of the screen cylinder 210. Simultaneously, the material is subjected to compression, collision, and friction between the grinding auger 230, the grinding sleeve, and the grinding balls 212 on the inner wall of the screen cylinder 210, thus achieving the grinding operation. Since the minimum distance between the grinding auger 230 and the grinding balls 212 is less than the diameter of the filter hole 211, materials with a particle size smaller than the specified size can pass through the filter hole 211 and enter the feed box 300. Materials with a particle size larger than the specified size continue to be repeatedly ground under the conveying action of the grinding auger 230 until the particle size meets the requirements, after which they pass through the filter hole 211 and enter the feed box 300.

[0032] The material entering the feed box 300 is inclined downward along the conveying direction of the grinding auger 230 (inclination angle 15 degrees) due to the bottom inner wall of the feed box 300. Under the action of gravity, it flows towards the discharge hole 101 and is finally discharged from the equipment through the discharge hole 101, completing the entire grinding process.

[0033] The usage method is as follows:

[0034] Before use, check that all parts of the equipment are securely connected and that the drive components are functioning properly to ensure that the equipment is in good condition.

[0035] Pour the material to be ground into the feed hopper 400. Note that the amount of material added should not be too much, so as not to affect the grinding effect.

[0036] Start the drive unit (Y132S-4 type three-phase asynchronous motor) to make the grinding auger 230 start rotating and carry out the grinding operation.

[0037] The material is ground in the screen cylinder 210. The material that meets the particle size requirements enters the feed box 300 through the filter hole 211 and is then discharged through the discharge hole 101. A collection device can be placed below the discharge hole 101 to collect the ground material.

[0038] After all materials have been ground, turn off the drive unit and wait for the equipment to stop rotating completely before cleaning the inside of the equipment for the next use.

[0039] This invention enables efficient, rapid, and thorough grinding of materials via the grinding mechanism 200. It solves the problems of traditional ink production, where grinding of ink materials is necessary, but if the grinding precision is not met, the quality of the product will be greatly reduced. The grinding efficiency is low, and the material cannot be fully ground during the grinding process, often requiring multiple grindings to achieve the required particle size, which is time-consuming. Furthermore, insufficient grinding can lead to the omission of some larger particles, resulting in uneven particle size after grinding, which affects subsequent use.

[0040] Furthermore, it should be noted that, in the description of this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0041] The above description is the preferred embodiment of this utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the principle of this utility model, and these improvements and modifications should also be considered within the protection scope of this utility model.

Claims

1. A grinding apparatus for ink production, comprising a grinding chamber (100), wherein a grinding mechanism (200) is rotatably disposed inside the grinding chamber (100) and drivenly connected to the output shaft of a drive component, characterized in that: The grinding mechanism (200) includes a sieve cylinder (210) disposed inside the grinding box (100). The sieve cylinder (210) is rotatably disposed inside a rotating shaft (220) that is connected to the output shaft of a drive component. A grinding auger (230) is disposed on the outer side of the rotating shaft (220). A plurality of grinding balls (212) that cooperate with the grinding auger (230) are disposed on the inner side wall of the sieve cylinder (210). A plurality of filter holes (211) are opened on the side wall of the sieve cylinder (210). The minimum distance between the grinding auger (230) and the grinding balls (212) is smaller than the diameter of the filter hole (211).

2. The grinding device for ink production according to claim 1, wherein: The grinding box (100) is also provided with a guide box (300) inside. The guide box (300) is located below the screen cylinder (210), and the lower part of the screen cylinder (210) is placed inside the guide box (300). The inner wall of the bottom of the guide box (300) is inclined downward along the conveying direction of the grinding auger (230).

3. The grinding device for ink production according to claim 2, wherein: Multiple discharge holes (101) are provided on the side wall of the grinding box (100) located at the lowest end of the feed box (300).

4. The grinding apparatus for ink production as described in claim 1, characterized in that: The upper part of the grinding box (100) is provided with a feed hopper (400) that communicates with it, and the side wall of the screen cylinder (210) is provided with a feed inlet (213). A connecting channel (500) is provided between the feed hopper (400) and the feed inlet (213).

5. The grinding apparatus for ink production as described in claim 4, characterized in that: The feed hopper (400) has a funnel-shaped structure with an upper opening larger than a lower opening.

6. The grinding apparatus for ink production as described in claim 1, characterized in that: The lower part of the grinding box (100) is provided with a support frame.

7. The grinding apparatus for ink production as described in claim 1, characterized in that: A grinding sleeve is provided on the outer wall of the grinding auger (230).