A PE wood plastic crusher

CN224736394UActive Publication Date: 2026-09-11SUZHOU JIMA AUTOMATION TECH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202521669051.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-08-07
Publication Date
2026-09-11
Estimated Expiration
2035-08-07

AI Technical Summary

Technical Problem

[0005]为此,本实用新型所要解决的技术问题在于克服现有技术中破碎机采用的V型动刀和定刀剪切破碎物料的结构,容易造成刀片磨损严重,频繁更换刀片,不仅增加了工作时间,同时缩短了刀具的寿命需要花费一定费用购买新刀片的问题

Benefits of technology

本实用新型所述的PE木塑用破碎机,采用甩刀结构,采用甩刀结构,刀片采用钢板特殊材质处理,物料进入直接进入通过甩刀高速运转把物料砸碎,物料通过砸碎后通过筛网过滤,筛网和甩刀端部的距离大约在10毫米,更换筛网外侧就可以螺丝拆装,砸碎后大的颗粒在通过转子运转带动刀片砸碎成小的颗粒,进气口采用网孔结构,保证到了进气,物料不会从投料口飞出去,结构简单,后期的使用和维护使用成本低。

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224736394U_ABST
    Figure CN224736394U_ABST
Patent Text Reader

Abstract

The utility model relates to a kind of PE wood plastic shredder, comprising: underframe;Middle box, it is installed on underframe, and middle box is equipped with feeding passage, and the feeding port of feeding passage is used to input wood plastic board;Upper box, and the inside box of middle box is communicated as one and constitutes the cavity of breaking, and feeding passage is communicated to the cavity of breaking;Main motor;Belt pulley transmission assembly;Flail assembly, it is connected with main motor by belt pulley transmission assembly, and main motor drives the rotation process of blade on flail assembly by belt pulley transmission assembly during miscellaneous wood plastic board.It adopts flail structure, rotates by electric drive rotor, and multiple blades of rotor rotate at high speed to reach the effect of PE wood plastic breaking, so it can be well guaranteed hardness, can guarantee that production is always stable in use, and a new blade is replaced, and blade is replaced basically every few months, and the time of saving blade replacement greatly reduces use cost.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of wood-plastic crusher technology, and in particular to a crusher for PE wood-plastic. Background Technology

[0002] Most PE wood-plastic crushers on the market currently use a blade-type structure, employing V-shaped blades with fixed and moving blades. The rotor rotates to drive the moving and fixed blades to shear and crush waste plastics.

[0003] The crushers on the market use conventional crushers with V-shaped moving blades. The blades are made of special materials. The V-shaped moving blades and fixed blades shear and crush materials. This structure can crush ordinary, tough plastics without any problems.

[0004] However, PE wood-plastic composites have a high wood powder content and a low plastic content, and the waste materials are very hard. Traditional crusher blades are very efficient when new, but after less than a day of use, the blades become dull, causing a significant reduction in output. Frequent sharpening of the blades is required, consuming a lot of manual labor, and the blades need to be replaced quickly, resulting in high operating costs. Utility Model Content

[0005] Therefore, the technical problem to be solved by this utility model is to overcome the problem that the structure of the V-shaped moving blade and fixed blade used in the crusher in the prior art is prone to severe blade wear, frequent blade replacement, which not only increases working time, but also shortens the life of the blade and requires a certain amount of money to buy new blades.

[0006] To solve the above-mentioned technical problems, this utility model provides a PE wood-plastic composite crusher, comprising: a base frame; an intermediate box mounted on the base frame, wherein the intermediate box is provided with a feeding channel for feeding wood-plastic composite boards; an upper box mounted on the intermediate box, wherein the inner boxes of the upper box and the intermediate box are connected to form a crushing chamber, and the feeding channel is connected to the crushing chamber; a main motor serving as a power element; a belt pulley transmission assembly connected to the main motor; and a blade assembly connected to the main motor via the belt pulley transmission assembly, wherein the main motor drives the blades on the blade assembly to rotate and crush the wood-plastic composite boards. Since PE wood-plastic waste contains 60% wood flour, 10% calcium powder, and less than 30% PE plastic, the material is very hard. A swivel blade structure is used, with blades made of specially treated steel plates. An electric motor drives the rotor to rotate, and multiple blades rotate at high speed in one revolution to achieve the desired PE wood-plastic crushing effect. This ensures good hardness and stable output during use. A new set of blades is only needed every few months, significantly reducing operating costs by saving time on blade replacements.

[0007] In one embodiment of this utility model, the swivel blade assembly includes several blades, a blade fixing rod, an end blade seat, an intermediate blade seat, and a rotating shaft. Two end blade seats are provided, and the two end blade seats are respectively disposed on both sides of the intermediate blade seat. The end blade seats and the intermediate blade seats are connected as a whole by the blade fixing rod. Both the end blade seats and the intermediate blade seats are provided with blades. The rotating shaft is connected to the two end blade seats and drives the end blade seats and the intermediate blade seats to rotate. One end of the rotating shaft is connected to a belt pulley transmission assembly.

[0008] In one embodiment of this utility model, a blade holder is provided between the end blade holder and the intermediate blade holder, and between adjacent intermediate blade holders.

[0009] In one embodiment of this utility model, the intermediate housing is provided with two rotor support seats, and the two ends of the rotating shaft are respectively disposed on the two rotor support seats, the two rotor support seats being used to support the rotation of the rotating shaft.

[0010] In one embodiment of this utility model, the rotor support includes a pressure cap, a skeleton oil seal, a bearing, and a bearing housing. The bearing housing is fixed on the intermediate housing, the bearing is disposed on the bearing housing, and the rotating shaft is disposed in the inner ring of the bearing. The skeleton oil seal is used to seal the connection position between the bearing and the rotating shaft. The pressure cap is connected to the bearing housing, and the pressure cap is used to lock the skeleton oil seal.

[0011] In one embodiment of this utility model, an inertia wheel is provided at the other end of the rotating shaft away from the belt pulley transmission assembly.

[0012] In one embodiment of the present invention, the belt pulley transmission assembly includes a transmission belt, a driven pulley, and a driving pulley. The driving pulley is connected to the shaft of the main motor, the driving pulley is connected to the driven pulley via the transmission belt, and the driven pulley is connected to one end of the shaft via a key.

[0013] In one embodiment of this utility model, the base frame is provided with a pulley support seat, the pulley support seat is provided with a belt cover, and the belt cover covers the transmission belt.

[0014] In one embodiment of this utility model, the base frame is provided with a receiving hopper, which is connected to the crushing chamber and is used to receive crushed wood-plastic composite board particles.

[0015] In one embodiment of the present invention, an air inlet is installed on the feeding channel, the air inlet is connected to the feeding channel and the crushing chamber, and the air inlet is used to provide airflow to blow the particles in the crushing chamber out.

[0016] Compared with the prior art, the above-mentioned technical solution of this utility model has the following beneficial effects: The PE wood-plastic composite crusher of this utility model adopts a swing blade structure. The blades are made of steel plate with special material treatment. The material enters directly and is crushed by the high-speed rotation of the swing blade. After being crushed, the material is filtered through a screen. The distance between the screen and the end of the swing blade is about 10 mm. The screen can be removed and installed by screws by replacing the outer side of the screen. After crushing, large particles are further crushed into smaller particles by the rotor driving the blade. The air inlet adopts a mesh structure to ensure that the material does not fly out of the feed port when air is introduced. The structure is simple and the later use and maintenance costs are low. Attached Figure Description

[0017] To make the content of this utility model easier to understand, the present utility model will be further described in detail below with reference to specific embodiments and accompanying drawings, wherein: Figure 1 This is a schematic diagram of the structure of the PE wood-plastic composite crusher in a preferred embodiment of the present invention. Figure 1 ; Figure 2 This is a schematic diagram of the structure of the PE wood-plastic composite crusher in a preferred embodiment of the present invention. Figure 2 ; Figure 3 This is a schematic diagram of the structure of the swivel blade assembly in a preferred embodiment of the present invention; Figure 4 This is a schematic diagram of the rotor support base in a preferred embodiment of the present invention; Figure 5 This is a schematic diagram of the structure of the intermediate box in a preferred embodiment of the present invention. Figure 1 ; Figure 6 This is a schematic diagram of the structure of the intermediate box in a preferred embodiment of the present invention. Figure 2 .

[0018] Explanation of reference numerals in the accompanying drawings: 1. Upper housing; 2. Middle housing; 3. Base frame; 4. Lifting base; 5. Air inlet; 6. Drive belt; 7. Pulley support; 8. Belt cover; 9. Drive pulley; 10. Main motor; 11. Adjusting screw; 12. Screw adjusting seat; 13. Base frame adjusting seat; 14. Inertia wheel cover; 15. Inertia wheel; 16. Rotor support; 161. Pressure cap; 162. Frame. 163. Oil seal; 164. Bearing; 17. Bearing housing; 18. Belt pulley drive assembly; 19. Blade; 10. Cutter disc spacer; 11. Cutter fixing rod; 12. End blade holder; 13. Intermediate blade holder; 14. Rotating shaft; 15. Driven pulley; 16. Screen; 27. Screen sealing plate; 28. Tightening nut; 29. ​​Support screw; 20. Baffle; 21. Feed channel; 22. Receiving hopper. Detailed Implementation

[0019] The present invention will be further described below with reference to the accompanying drawings and specific embodiments, so that those skilled in the art can better understand and implement the present invention. However, the embodiments are not intended to limit the present invention.

[0020] Reference Figure 1 As shown, the PE wood-plastic composite crusher of this utility model includes: a base frame 3; an intermediate box 2 mounted on the base frame 3, wherein the intermediate box 2 is provided with a feeding channel 24, and the feeding port of the feeding channel 24 is used to feed wood-plastic composite boards; an upper box 1 mounted on the intermediate box 2, wherein the inner boxes of the upper box 1 and the intermediate box 2 are connected to form a crushing chamber, and the feeding channel 24 is connected to the crushing chamber; a main motor 10, which serves as a power element; a belt pulley transmission assembly connected to the main motor 10; and a blade assembly 17 connected to the main motor 10 via the belt pulley transmission assembly, wherein the main motor 10 drives the blades on the blade assembly 17 to rotate and crush the wood-plastic composite boards.

[0021] Reference Figure 2 , 3 As shown, the swivel blade assembly 17 includes several blades 171, a blade fixing rod 173, end blade seats 174, intermediate blade seats 175, and a rotating shaft 176. Two end blade seats 174 are provided, each positioned on one side of the intermediate blade seat 175. The end blade seats 174 and the intermediate blade seat 175 are connected as a single unit by the blade fixing rod 173. Each end blade seat 174 and the intermediate blade seat 175 is equipped with a blade 171. The rotating shaft 176 is connected to both end blade seats 174 and drives the end blade seats 174 and the intermediate blade seat 175 to rotate. One end of the rotating shaft 176 is connected to a belt pulley drive assembly. An inertia wheel 15 is located at the other end of the rotating shaft 176 away from the belt pulley drive assembly. The end blade holder 174 and the intermediate blade holder 175 are discs of the same diameter. Several blades 171 are arranged in a circular array on the end blade holder 174 and the intermediate blade holder 175. The interior of the intermediate box 2 is equipped with a screen 19, which is cylindrical and wraps around the circumference of the slinger assembly 17. The screen 19 can screen out crushed particles. The intermediate box 2 is equipped with a screen sealing plate 20, which can be used to open the intermediate box 2 for easy cleaning of the screen 19.

[0022] In the above structure, a cutter head spacer 172 is provided between the end blade holder 174 and the intermediate blade holder 175, and between adjacent intermediate blade holders 175. The cutter head spacer 172 is provided with a certain gap between the end blade holder 174 and the intermediate blade holder 175, and between adjacent intermediate blade holders 175.

[0023] Reference Figure 4 As shown, the intermediate housing 2 is provided with two rotor support seats 16, and the two ends of the rotating shaft 176 are respectively mounted on the two rotor support seats 16. The two rotor support seats 16 are used to support the rotation of the rotating shaft 176. The rotor support seat 16 includes a pressure cap 161, a skeleton oil seal 162, a bearing 163, and a bearing seat 164. The bearing seat 164 is fixed on the intermediate housing 2, the bearing 163 is mounted on the bearing seat 164, and the rotating shaft 176 is mounted in the inner ring of the bearing 163. The skeleton oil seal 162 is used to seal the connection position between the bearing 163 and the rotating shaft 176. The pressure cap 161 is connected to the bearing seat 164, and the pressure cap 161 is used to lock the skeleton oil seal 162.

[0024] Reference Figure 1 , 2 As shown, the belt pulley drive assembly includes a drive belt 6, a driven pulley 18, and a driving pulley 9. The driving pulley 9 is connected to the shaft of the main motor 10, and the driving pulley 9 is connected to the driven pulley 18 via the drive belt 6. The driven pulley 18 is connected to one end of the shaft 176 via a key. Two covers 14 are provided on the outer wall of the intermediate housing 2. One of the covers 14 covers the inertia wheel 15, and the other cover 14 covers the driven pulley 18.

[0025] In the above structure, the base frame 3 is provided with a pulley support seat 7, the pulley support seat 7 is provided with a belt cover 8, and the belt cover 8 covers the transmission belt 6.

[0026] Reference Figure 1 As shown, the base frame 3 is provided with a receiving hopper 25, which is connected to the crushing chamber and is used to receive crushed wood-plastic composite board particles.

[0027] Reference Figure 5 , 6As shown, an air inlet 5 is installed on the feeding channel 24, which connects the feeding channel 24 and the crushing chamber. The air inlet 5 is used to provide airflow to blow the particles out of the crushing chamber. A baffle 23 is provided at the feeding inlet of the feeding channel 24 to block the feeding inlet and prevent the crushed particles from flying out. A support screw 22 is provided on the intermediate housing 2. One end of the baffle 23 is connected to the support screw 22. A tightening nut 21 is provided on the support screw 22 to lock the support screw 22 onto the intermediate housing 2. The feeding channel 24 is set at an incline, with one side of the feeding inlet of the feeding channel 24 at a horizontal position higher than the side connecting the feeding channel 24 to the crushing chamber. This allows the wood-plastic composite board to be fed into the feeding channel 24, and then enter the crushing chamber along the inclined feeding channel 24. The rotating and swinging blades 171 then impact and crush the wood-plastic composite board. The baffle 23 is also set at an incline, tilting towards the inside of the feeding channel 24.

[0028] In addition, a base frame adjustment seat 13 is fixedly installed on the base frame 3, and a screw adjustment seat 12 is provided on the base frame adjustment seat 13, and an adjustment screw 11 is provided on the screw adjustment seat 12. The mounting base of the main motor 10 is connected to the adjustment screw 11. By rotating the adjustment screw 11, the position of the main motor 10 can be adjusted, thereby adjusting the tension of the transmission belt 6.

[0029] Obviously, the above embodiments are merely illustrative examples for clear explanation and are not intended to limit the implementation. Those skilled in the art will recognize that other variations or modifications can be made based on the above description. It is neither necessary nor possible to exhaustively list all possible implementations here. However, obvious variations or modifications derived therefrom are still within the protection scope of this invention.

Claims

1. A PE wood plastic crusher, characterized in that, include: Base frame; An intermediate box is mounted on a base frame. The intermediate box is provided with a feeding channel, and the feeding port of the feeding channel is used to feed wood-plastic composite boards. The upper chamber is installed on the middle chamber, and the inner chambers of the upper chamber and the middle chamber are connected to form a crushing cavity. The feeding channel is connected to the crushing cavity. The main motor serves as the power component. The belt pulley drive assembly is connected to the main motor; The swivel blade assembly is connected to the main motor via a belt pulley drive assembly, and the main motor drives the blades on the swivel blade assembly to rotate, thus removing debris from the wood-plastic composite board.

2. The PE wood-plastic use crusher according to claim 1, characterized in that: The swivel blade assembly includes several blades, a blade fixing rod, end blade seats, intermediate blade seats, and a rotating shaft. There are two end blade seats, which are respectively located on both sides of the intermediate blade seat. The end blade seats and the intermediate blade seats are connected as one unit by the blade fixing rod. Each end blade seat and the intermediate blade seat is provided with a blade. The rotating shaft is connected to the two end blade seats and drives the end blade seats and the intermediate blade seats to rotate. One end of the rotating shaft is connected to a belt pulley drive assembly.

3. The PE wood-plastic use crusher according to claim 2, characterized in that: A blade holder spacer is provided between the end blade holder and the intermediate blade holder, and between adjacent intermediate blade holders.

4. The PE wood-plastic use crusher according to claim 2 or 3, characterized in that: The intermediate housing is provided with two rotor support seats, and the two ends of the rotating shaft are respectively set on the two rotor support seats. The two rotor support seats are used to support the rotation of the rotating shaft.

5. The PE wood-plastic use crusher according to claim 4, characterized in that: The rotor support includes a pressure cap, a skeleton oil seal, a bearing, and a bearing housing. The bearing housing is fixed on the intermediate housing, the bearing is mounted on the bearing housing, and the rotating shaft is mounted in the inner ring of the bearing. The skeleton oil seal is used to seal the connection between the bearing and the rotating shaft. The pressure cap is connected to the bearing housing and is used to lock the skeleton oil seal.

6. The PE wood-plastic use crusher according to claim 2, characterized in that: An inertia wheel is located at the other end of the shaft away from the belt pulley drive assembly.

7. The PE wood-plastic use crusher according to claim 2, characterized in that: The belt pulley drive assembly includes a drive belt, a driven pulley, and a driving pulley. The driving pulley is connected to the shaft of the main motor. The driving pulley is connected to the driven pulley via the drive belt. The driven pulley is connected to one end of the shaft via a key.

8. The PE wood-plastic use crusher according to claim 1, characterized in that: The base frame is provided with a pulley support seat, and the pulley support seat is provided with a belt cover, which covers the transmission belt.

9. The PE wood-plastic use crusher according to claim 1, characterized in that: The base frame is equipped with a receiving hopper, which is connected to the crushing chamber and is used to receive crushed wood-plastic composite particleboard.

10. The PE wood-plastic use crusher according to claim 1, characterized in that: An air inlet is installed on the feeding channel, which connects the feeding channel and the crushing chamber, and is used to provide airflow to blow the particles out of the crushing chamber.