A water washing device for yellow silk production
Patent Information
- Application Number
- CN202521950106.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-11
- Publication Date
- 2026-09-11
- Estimated Expiration
- 2035-09-11
AI Technical Summary
[0004]然而,在吹气处理过程中,钢丝一般为水平放置,此时钢丝正对吹气口,吹气口吹出的气体与钢丝接触面积较小,吹气效果较差,现提出一种黄丝生产用水洗装置,以改善现有存在的问题
[0018]通过设置黄丝与吹气孔倾斜位置一致,增加气体与黄丝的接触面积,提高黄丝表面清洗液的去除效率,进一步,通过设置吸气结构与吹气结构相协作,可提高清洗液的去除效率,为后续加工工序提供便利。
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Figure CN224736943U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of yellow silk production technology, and more specifically, it relates to a water washing device for yellow silk production. Background Technology
[0002] Yellowing refers to residual oxide scale debris, acidic or alkaline crystals, after steel wire undergoes pickling, phosphating, or other pretreatments during production. If this type of steel wire is directly introduced into subsequent processing, it can easily lead to poor coating adhesion and pitting on the surface. Therefore, it is necessary to use a cleaning device to clean it specifically, remove the causes of yellowing on the surface, restore the clean base of the steel wire, and lay the foundation for the quality stability of subsequent processes.
[0003] Currently, the cleaning equipment used for cleaning yellow wire includes two cleaning stages: water washing and ultrasonic cleaning. In the water washing stage, most of the oxide scale debris is cleaned away through the impact of spraying and the dissolving effect of soaking. Then, the high-frequency vibration of ultrasonic waves penetrates into the deep areas such as the gaps and scratches of the steel wire to complete the cleaning of the yellow wire. After cleaning, the yellow wire also needs to be blown to remove the residual cleaning liquid on the surface of the steel wire, so as to reduce the impact on subsequent processes.
[0004] However, during the air blowing process, the steel wire is usually placed horizontally, with the steel wire facing the air blowing port. The contact area between the gas blown from the air blowing port and the steel wire is small, resulting in poor air blowing effect. A water washing device for yellow wire production is proposed to improve the existing problems. Utility Model Content
[0005] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide a water washing device for the production of yellow silk.
[0006] To achieve the above objectives, the present invention provides the following technical solution:
[0007] A washing device for producing yellow silk includes a washing component, and an ultrasonic cleaning component and an auxiliary component are sequentially arranged on one side of the washing component.
[0008] The washing assembly includes a washing tank, a first conduit is provided on one side of the washing tank, a second conduit is provided on the opposite side of the first conduit, a water outlet pipe is provided on the side wall of the washing tank, and a water injection pipe is provided above the water outlet pipe, the water injection pipe being connected to the water outlet pipe.
[0009] The ultrasonic cleaning assembly includes an ultrasonic cleaning tank, an outlet pipe is provided on the side wall of the ultrasonic cleaning tank, and an injection pipe is provided above the outlet pipe, with the injection pipe connected to the outlet pipe.
[0010] The auxiliary component includes a placement slot, a fourth conduit is provided on the side wall of the placement slot, an inflation pipe is provided above the placement slot, and an air blowing structure is provided inside the placement slot, the air blowing structure being connected to the inflation pipe.
[0011] The present invention is further configured such that: the second conduit passes through the side wall connecting the water washing tank and the ultrasonic cleaning tank, and a third conduit is provided on the opposite side of the second conduit; the third conduit passes through the side wall connecting the ultrasonic cleaning tank and the placement tank; and the first conduit, the second conduit, the third conduit, and the fourth conduit are arranged in sequence.
[0012] The present invention is further configured such that: an exhaust pump is provided on the side wall of the placement groove, and an air intake structure is provided inside the placement groove, and the exhaust pump is connected to the air intake structure.
[0013] The present invention is further configured such that: the air intake structure includes an air intake plate, a plurality of air intake holes are provided through the air intake plate, and a set of partitions are provided on one side of each of the plurality of air intake holes, and the partitions are placed at an angle.
[0014] The present invention is further configured such that: the air blowing structure includes an air blowing box, the top of the air blowing box is provided with a top cover, and an air inlet pipe is provided on one side of the air blowing box.
[0015] The present invention is further configured such that: the inside of the air blowing box is hollow, the air inlet pipe is connected to the air blowing box, and an air blowing plate is provided inside the air blowing box.
[0016] The present invention is further configured such that: a plurality of air holes are inclinedly arranged on the air blowing plate, and a plurality of wire holes are respectively arranged opposite to each other on the two side walls of the air blowing box, the height of the wire holes being lower than the height of the air blowing plate.
[0017] In summary, this application includes at least one of the following beneficial technical effects:
[0018] By aligning the yellow wire with the air blowing hole at the same angle, the contact area between the gas and the yellow wire is increased, thereby improving the removal efficiency of the cleaning liquid on the surface of the yellow wire. Furthermore, by setting the suction structure and the air blowing structure to work together, the removal efficiency of the cleaning liquid can be further improved, providing convenience for subsequent processing steps. Attached Figure Description
[0019] Figure 1 This is a schematic diagram of a water washing device for producing yellow silk according to this utility model.
[0020] Figure 2 for Figure 1 Isometric side view.
[0021] Figure 3 for Figure 1 Top view.
[0022] Figure 4 for Figure 3 A magnified structural diagram of area A in the middle.
[0023] Figure 5 This is a schematic diagram of the air blowing structure in this utility model.
[0024] Figure 6 for Figure 5 Isometric side view.
[0025] Explanation of reference numerals in the attached drawings: 1. Washing assembly; 11. Washing tank; 12. Water inlet pipe; 13. Water outlet pipe; 14. First conduit; 15. Second conduit;
[0026] 2. Ultrasonic cleaning assembly; 21. Ultrasonic cleaning tank; 22. Injection pipe; 23. Outlet pipe;
[0027] 24. Third conduit;
[0028] 3. Auxiliary components; 31. Placement slot; 32. Inflation pipe; 33. Fourth conduit; 35. Suction structure; 351. Suction plate; 352. Suction hole; 353. Partition; 36. Air blowing structure; 361. Air blowing box; 362. Top cover; 363. Air inlet pipe; 364. Conduit hole; 365. Air blowing plate; 37. Exhaust pump. Detailed Implementation
[0029] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. The present invention will now be described in detail with reference to the accompanying drawings and embodiments.
[0030] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains.
[0031] Please see Figures 1-6 The present invention provides the following technical solution:
[0032] Example 1, see Figure 1 A water washing device for producing yellow silk includes a water washing component 1, and an ultrasonic cleaning component 2 and an auxiliary component 3 are sequentially arranged on one side of the water washing component 1.
[0033] See Figure 2 and Figure 3The washing assembly 1 includes a washing tank 11, a first conduit 14 is provided on one side of the washing tank 11, a second conduit 15 is provided on the opposite side of the first conduit 14, a water outlet pipe 13 is provided on the side wall of the washing tank 11, a water injection pipe 12 is provided above the water outlet pipe 13, and the water injection pipe 12 is connected to the water outlet pipe 13.
[0034] See Figure 2 and Figure 3 The ultrasonic cleaning assembly 2 includes an ultrasonic cleaning tank 21, an outlet pipe 23 is provided on the side wall of the ultrasonic cleaning tank 21, and an injection pipe 22 is provided above the outlet pipe 23. The injection pipe 22 is connected to the outlet pipe 23.
[0035] See Figure 2 and Figure 3 The auxiliary component 3 includes a placement slot 31, a fourth conduit 33 is provided on the side wall of the placement slot 31, an inflation pipe 32 is provided above the placement slot 31, and an air blowing structure 36 is provided inside the placement slot 31, which is connected to the inflation pipe 32.
[0036] See Figures 2-4 The second conduit 15 passes through the side wall connecting the water washing tank 11 and the ultrasonic cleaning tank 21. A third conduit 24 is provided on the opposite side of the second conduit 15. The third conduit 24 passes through the side wall connecting the ultrasonic cleaning tank 21 and the placement tank 31. The first conduit 14, the second conduit 15, the third conduit 24, and the fourth conduit 33 are arranged in sequence.
[0037] See Figures 2-4 An exhaust pump 37 is provided on the side wall of the placement slot 31, and an air intake structure 35 is provided inside the placement slot 31. The exhaust pump 37 is connected to the air intake structure 35.
[0038] The washing assembly 1 is provided with a water storage device on its outer side. The water storage device can provide liquid for initial cleaning of the washing assembly 1. Specifically, the water storage device is connected to the water injection pipe 12, and the outlet of the water storage device is connected to the water injection pipe 12. The liquid can enter along the water injection pipe 12 and then be released by the water outlet pipe 13.
[0039] An ultrasonic cleaning fluid storage device is provided on the outside of the ultrasonic cleaning assembly 2. This device can provide cleaning fluid to the ultrasonic cleaning assembly 2. Specifically, the storage device is connected to the injection pipe 22, and the outlet of the storage device is connected to the injection pipe 22. The cleaning fluid can enter along the injection pipe 22 and then be released through the outlet pipe 23.
[0040] The ultrasonic cleaning assembly 2 also includes an ultrasonic generator and an ultrasonic transducer. The ultrasonic generator is located on the outside of the ultrasonic cleaning assembly 2, and the ultrasonic transducer is located inside the ultrasonic cleaning tank 21. The ultrasonic generator provides matching electrical energy to the transducer, and the ultrasonic transducer directly transmits vibrations to the cleaning inside the tank, causing the liquid to generate a cavitation effect, which facilitates the normal operation of the cleaning work.
[0041] In addition, the bottom of the water washing tank 11 and the ultrasonic cleaning tank 21 are respectively equipped with a water collection device and a liquid collection device, which can collect the water and cleaning liquid after cleaning.
[0042] After the yellow fibers are cleaned, the cleaning solution on the surface of the yellow fibers needs to be treated. Therefore, auxiliary component 3 is set up to treat them.
[0043] Since the yellow wire is made of steel wire, it needs to be unwound and wound up during the cleaning process. The washing component 1 is equipped with an unwinding device on the side away from the ultrasonic cleaning component 2, and the auxiliary component 3 is equipped with a winding device on the side away from the ultrasonic cleaning component 2. The unwinding device and the winding device are used to unwind and wound up the yellow wire.
[0044] In practical applications, the yellow filaments to be cleaned are released by the anti-winding device, and then the yellow filaments pass through the first threading tube 14, the second threading tube 15, the third threading tube 24, and the fourth threading tube 33 in sequence, and are finally collected by the winding device.
[0045] A collection device is provided at the bottom of the placement tank 31 to collect the liquid inside the placement tank 31. In order to better treat the liquid on the surface of the yellow wire, the height of the fourth threading tube 33 is set higher than the height of the third threading tube 24. At this time, the yellow wire is placed at an angle when it is placed from the third threading tube 24 to the fourth threading tube 33.
[0046] When the yellow filament is placed at an angle, the suction structure 35 and the blowing structure 36 are superimposed to keep the cleaning liquid on the yellow filament away from the yellow filament, thereby reducing the impact of the cleaning liquid on the subsequent processing.
[0047] The specific structure of the intake structure 35 is as follows:
[0048] See Figure 4 The air intake structure 35 includes an air intake plate 351, on which a plurality of air intake holes 352 are provided. A set of partitions 353 are provided on one side of each of the plurality of air intake holes 352, and the partitions 353 are placed at an incline.
[0049] The exhaust pump 37 is connected to the suction structure 35. The exhaust pump 37 can perform suction treatment on the yellow wire to facilitate the removal of liquid from the yellow wire. The suction plate 351 is hollow inside. The exhaust pump 37 is specifically connected to the suction plate 351. When the exhaust pump 37 is started, the exhaust pump 37 creates a negative pressure above the suction hole 352. At this time, the liquid on the yellow wire will be sucked away, achieving the purpose of removing the liquid.
[0050] In addition, when the third threading tube 24 of the yellow thread reaches the fourth threading tube 33, it passes through the side of the partition 353. At this time, the partition 353 can play a limiting role. The air intake hole 352 is located on one side of the partition 353. This kind of penetration method improves the absorption efficiency.
[0051] Before absorbing the liquid, the liquid can be blown away to disperse the liquid on the surface of the yellow wire. Since the yellow wire is placed at an angle, when the liquid on the surface of the yellow wire is dispersed, part of the dispersed liquid will fall into the placement tank 31, and the other part of the liquid can flow along the surface of the yellow wire to the suction structure 35, and then be absorbed.
[0052] The specific structure of the air blowing structure 36 is as follows:
[0053] See Figure 5 and Figure 6 The air blowing structure 36 includes an air blowing box 361, a top cover 362 is provided on the top of the air blowing box 361, and an air inlet pipe 363 is provided on one side of the air blowing box 361.
[0054] See Figure 5 and Figure 6 The air blowing box 361 is hollow inside, and the air inlet pipe 363 is connected to the air blowing box 361. An air blowing plate 365 is installed inside the air blowing box 361.
[0055] See Figure 5 and Figure 6 The air blowing plate 365 is inclined with several air blowing holes, and the two side walls of the air blowing box 361 are respectively provided with several wire threading holes 364, the height of the wire threading holes 364 is lower than the height of the air blowing plate 365.
[0056] The inflation tube 32 is connected to an external inflation pump, which continuously supplies gas to the inflation tube 32. Since a hollow space is formed between the air blowing plate 365 and the top cover 362, it provides a space for gas to accumulate. The air inlet tube 363 is connected to the inflation tube 32 and specifically to the hollow space. The inflation pump provides gas to the device, and the gas can enter the hollow space through the air inlet tube 363 along the inflation tube 32. When the hollow space is full of gas, the gas is discharged from the air blowing hole and blown onto the surface of the yellow wire. The air blowing hole is inclined, and the inclination direction is consistent with the inclination direction of the yellow wire. The liquid blown by the air blowing hole can flow along the surface of the yellow wire to the threading hole 364. The threading hole 364 is inclined, and the diameter of the threading hole 364 is larger than the diameter of the yellow wire. The threading hole 364 provides a channel for the liquid to flow out. The liquid falls into the placement tank 31 or slides to the suction structure 35 and is sucked up.
[0057] In addition, the bottom of the air blowing box 361 is provided with a through hole. The liquid is blown down inside the air blowing box 361 and can fall into the air blowing box 361 and then fall into the placement slot 31 through the through hole.
[0058] By setting the yellow wire and the air blowing hole at the same angle, the contact area between the gas and the yellow wire is increased, thereby improving the removal efficiency of the cleaning solution on the surface of the yellow wire.
[0059] By setting the suction structure 35 and the blowing structure 36 to work together, the removal efficiency of the cleaning fluid can be improved, which provides convenience for subsequent processing steps.
[0060] Obviously, the embodiments described above are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort should fall within the protection scope of this utility model.
Claims
1. A washing device for producing yellow silk, characterized in that: It includes a water washing assembly (1), and an ultrasonic cleaning assembly (2) and an auxiliary assembly (3) are sequentially arranged on one side of the water washing assembly (1); The washing assembly (1) includes a washing tank (11), a first conduit (14) is provided on one side of the washing tank (11), a second conduit (15) is provided on the opposite side of the first conduit (14), a water outlet pipe (13) is provided on the side wall of the washing tank (11), a water injection pipe (12) is provided above the water outlet pipe (13), and the water injection pipe (12) is connected to the water outlet pipe (13). The ultrasonic cleaning assembly (2) includes an ultrasonic cleaning tank (21), an outlet pipe (23) is provided on the side wall of the ultrasonic cleaning tank (21), an injection pipe (22) is provided above the outlet pipe (23), and the injection pipe (22) is connected to the outlet pipe (23). The auxiliary component (3) includes a placement slot (31), a fourth conduit (33) is provided on the side wall of the placement slot (31), an inflation pipe (32) is provided above the placement slot (31), and an air blowing structure (36) is provided inside the placement slot (31), which is connected to the inflation pipe (32).
2. The washing apparatus for producing yellow silk according to claim 1, characterized in that: The second conduit (15) passes through the side wall connecting the water washing tank (11) and the ultrasonic cleaning tank (21). A third conduit (24) is provided on the opposite side of the second conduit (15). The third conduit (24) passes through the side wall connecting the ultrasonic cleaning tank (21) and the placement tank (31). The first conduit (14), the second conduit (15), the third conduit (24), and the fourth conduit (33) are arranged in sequence.
3. The washing device for producing yellow silk according to claim 2, characterized in that: An exhaust pump (37) is provided on the side wall of the placement slot (31), and an air intake structure (35) is provided inside the placement slot (31). The exhaust pump (37) is connected to the air intake structure (35).
4. The washing device for producing yellow silk according to claim 3, characterized in that: The air intake structure (35) includes an air intake plate (351), on which a plurality of air intake holes (352) are provided. A set of partitions (353) are provided on one side of each of the plurality of air intake holes (352), and the partitions (353) are placed at an angle.
5. The washing device for producing yellow silk according to claim 1, characterized in that: The air blowing structure (36) includes an air blowing box (361), a top cover (362) is provided on the top of the air blowing box (361), and an air inlet pipe (363) is provided on one side of the air blowing box (361).
6. The washing apparatus for producing yellow silk according to claim 5, characterized in that: The air blowing box (361) is hollow inside, the air inlet pipe (363) is connected to the air blowing box (361), and an air blowing plate (365) is provided inside the air blowing box (361).
7. A water washing device for producing yellow silk according to claim 6, characterized in that: The air blowing plate (365) is provided with a plurality of air blowing holes at an angle, and the two side walls of the air blowing box (361) are respectively provided with a plurality of wire passing holes (364), the height of the wire passing holes (364) being lower than the height of the air blowing plate (365).