Saw blade for cutting an aluminum substrate

CN224737398UActive Publication Date: 2026-09-11DONGGUAN WENFENG ELECTRONIC MATERIALS CO LTD
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Patent Information

Application Number
CN202522082496.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-26
Publication Date
2026-09-11
Estimated Expiration
2035-09-26

AI Technical Summary

Technical Problem

[0003]现有铝基板切割锯片的结构较为复杂,设计不合理,锯片上的切片在切割铝基板时会受到较大的压力,现有锯片不具备对切片进行缓冲的结构,因此切片很容易受损伤,导致寿命缩短,此外,锯片上的单个切片损坏后只能对所有的切片进行整体更换,因此更换的难度和成本都很高,在更换时还需要借助工具拆卸相应的零件,导致维护时的效率很低

Benefits of technology

[0014]1、本实用新型提供了一种铝基板切割用的锯片,该铝基板切割用的锯片包括锯盘,在锯盘的外侧设置有锯齿,整体结构简单,设计合理,其中锯齿包括安装环以及多个固定于安装环圆周方向的主齿体,安装环固定于锯盘的圆周方向上,在多个主齿体上均设置有活动切片和位于活动切片一侧的插棒,且多个主齿体上均形成有用于安装活动切片的安装槽,活动切片包括切割头以及与切割头固定的内安装块,在主齿体上和切割头上均设置有通孔,每个插棒的外侧均设置有胶圈以及固定于胶圈内侧的囊体,通过在主齿体上设置了活动切片,在锯盘带动主齿体和活动切片高速转动时,活动切片切割铝基板时受到压力,并对胶圈和囊体产生压力,该压力在胶圈和囊体的作用下会抵消一部分,因此有效降低了活动切片和锯齿本身受到的损伤,延长了寿命,实用性强。

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Abstract

The utility model relates to a saw blade, concretely is a saw blade for cutting aluminium substrate, the saw blade includes saw disc, is provided with saw tooth outside the saw disc, wherein the saw tooth includes the mounting ring and a plurality of main tooth body fixed in the mounting ring circumferential direction, the mounting ring is fixed in the circumferential direction of saw disc, sets up the movable slice and the plug stick located movable slice one side on a plurality of main tooth body, and a plurality of main tooth body all form the mounting groove for installing movable slice, movable slice includes cutting head and the inner mounting block fixed with cutting head, sets up the through -hole on main tooth body and cutting head. The saw blade for cutting aluminium substrate, the pressure produced when cutting will offset a part under the action of rubber ring and capsule, effectively reduced the damage that movable slice and saw tooth personally experienced, can replace single movable slice, not only realizes the tool -free disassembly replacement of movable slice, improves maintenance efficiency, and does not need to adjust entire mounting ring.
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Description

Technical Field

[0001] This utility model relates to a saw blade, specifically a saw blade for cutting aluminum substrates. Background Technology

[0002] Aluminum substrate cutting saw blades are carbide toothed circular saw blades specifically designed for cutting aluminum alloy materials. These saw blades are commonly used for cutting aluminum profiles, pipes, bars, and radiators, and are compatible with specialized equipment such as aluminum cutting machines and sliding table saws.

[0003] Existing aluminum substrate cutting saw blades have a complex structure and unreasonable design. The blades are subjected to significant pressure when cutting aluminum substrates, and existing saw blades lack a buffering mechanism for the blades, making them easily damaged and shortening their lifespan. Furthermore, if a single blade is damaged, all blades must be replaced as a whole, which is difficult and costly. Replacing the blade also requires disassembling the corresponding parts using tools, resulting in low maintenance efficiency. Therefore, the inventors have improved the structure of the aluminum substrate cutting saw blade. Utility Model Content

[0004] The purpose of this utility model is to provide a saw blade for cutting aluminum substrates. This saw blade has a simple structure and reasonable design. The pressure generated during cutting is partially offset by the rubber ring and the bladder, which effectively reduces the damage to the moving blade and the saw teeth themselves. It can replace individual moving blades, which not only realizes tool-free disassembly and replacement of moving blades and improves maintenance efficiency, but also eliminates the need to adjust the entire mounting ring, reducing the difficulty and cost of maintenance. This solves the problems mentioned in the above-mentioned technical background.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a saw blade for cutting aluminum substrates, the saw blade including a saw disc, with saw teeth arranged on the outer side of the saw disc, wherein the saw teeth include a mounting ring and a plurality of main teeth fixed in the circumferential direction of the mounting ring, the mounting ring being fixed in the circumferential direction of the saw disc, a movable slice and an insert bar located on one side of the movable slice are provided on each of the plurality of main teeth, and a mounting groove for mounting the movable slice is formed on each of the plurality of main teeth, the movable slice including a cutting head and an inner mounting block fixed to the cutting head, through holes are provided on the main teeth and the cutting head, one end of the insert bar is inserted into the through hole, and the other end is located on the outer side of the main teeth, and a rubber ring and a bladder fixed inside the rubber ring are provided on the outer side of each insert bar.

[0006] Preferably, the inner mounting block is disposed in the mounting groove and fits against the inner wall of the mounting groove. The end of the cutting head near the inner mounting block is inserted into the mounting groove. The cutting head does not fit against the inner wall of the mounting groove, but leaves a gap. The cutting head is positioned by the inner mounting block.

[0007] Preferably, the length direction of the active slice is perpendicular to the length direction of the insert, and the insert passes through both ends of the cutting head.

[0008] Preferably, the cutting head has an inner edge wall and an outer edge wall, and a pointed head is provided between the inner edge wall and the outer edge wall to cut the aluminum substrate.

[0009] Preferably, both the rubber ring and the bladder are disposed in the mounting groove, and both the rubber ring and the bladder are arranged in a ring shape.

[0010] Preferably, the capsule is a hollow cavity structure, and the pressure inside the capsule is greater than or equal to one standard atmospheric pressure. By setting the hollow capsule, the insertion rod and the cutting head are not relatively stationary. When the cutting head is subjected to pressure, it can produce a small sway to offset part of the pressure, thereby reducing damage to the cutting head without affecting the cutting function of the cutting head.

[0011] Preferably, the rubber ring fits against the inner wall of the through hole on the cutting head, and the capsule is fixed to the outside of the insert rod. When the insert rod is installed, the through hole will exert a certain compressive force on the rubber ring and the capsule.

[0012] Preferably, a magnet is fixed inside the main tooth body, and one end of the insert rod located in the through hole is magnetically attracted to the magnet.

[0013] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0014] 1. This utility model provides a saw blade for cutting aluminum substrates. The saw blade includes a saw disc with saw teeth on the outer side. The overall structure is simple and reasonably designed. The saw teeth include a mounting ring and multiple main teeth fixed in the circumferential direction of the mounting ring. The mounting ring is fixed in the circumferential direction of the saw disc. Each of the multiple main teeth has a movable slice and a bar located on one side of the movable slice. Each of the multiple main teeth has a mounting groove for mounting the movable slice. The movable slice includes a cutting head and an inner mounting block fixed to the cutting head. Through holes are provided on the main teeth and the cutting head. Each bar has a rubber ring on its outer side and a bladder fixed inside the rubber ring. By setting the movable slice on the main teeth, when the saw disc drives the main teeth and the movable slice to rotate at high speed, the movable slice is subjected to pressure when cutting the aluminum substrate, and this pressure is also applied to the rubber ring and the bladder. This pressure is partially offset by the rubber ring and the bladder, thus effectively reducing the damage to the movable slice and the saw teeth themselves, extending their service life, and making it highly practical.

[0015] 2. In this utility model, one end of the insert rod is inserted into the through hole, and the other end is located on the outside of the main tooth body. A magnet is fixed inside the main tooth body. The end of the insert rod located in the through hole is magnetically attracted to the magnet. When a movable slice is damaged, the insert rod only needs to be removed from the through hole to separate the insert rod from the magnet, and then the single movable slice can be removed for replacement. This not only realizes tool-free disassembly and replacement of movable slices, improving maintenance efficiency, but also eliminates the need to adjust the entire mounting ring, thus reducing the difficulty and cost of maintenance, making it suitable for widespread use. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of an embodiment of the present utility model;

[0017] Figure 2 This utility model Figure 1 Enlarged view of A in the middle;

[0018] Figure 3 This utility model Figure 1 Sectional view of BB;

[0019] Figure 4 This utility model Figure 3 Enlarged view of C in the middle;

[0020] Figure 5 This utility model Figure 1 Sectional view of DD;

[0021] Figure 6 This utility model Figure 5 A magnified view of E in the middle.

[0022] The reference numerals and names in the figure are as follows: 1. Saw disc; 2. Saw teeth; 21. Mounting ring; 22. Main tooth body; 23. Movable slice; 231. Cutting head; 2311. Inner edge wall; 2312. Outer edge wall; 2313. Pointed head; 232. Inner mounting block; 24. Insert rod; 25. Rubber ring; 26. Bag body; 27. Magnet. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] In the description of the embodiments of this utility model, it should be understood that the terms "length," "width," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing the embodiments of this utility model and simplifying the description. They do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined with "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the embodiments of this utility model, "multiple" means two or more, unless otherwise explicitly specified.

[0025] In this embodiment of the invention, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this embodiment of the invention according to the specific circumstances.

[0026] Please see Figure 1 One embodiment of this utility model is a saw blade for cutting aluminum substrates. The saw blade for cutting aluminum substrates includes a saw disc 1, and saw teeth 2 are provided on the outer side of the saw disc 1.

[0027] Please see Figure 2 The saw tooth 2 includes a mounting ring 21 and multiple main tooth bodies 22 fixed in the circumferential direction of the mounting ring 21. The mounting ring 21 is fixed in the circumferential direction of the saw disc 1. Each of the multiple main tooth bodies 22 is provided with a movable blade 23 and a stick 24 located on one side of the movable blade 23.

[0028] Please see Figures 3 to 4Multiple main teeth 22 are each formed with mounting grooves for mounting movable slices 23. The movable slice 23 includes a cutting head 231 and an inner mounting block 232 fixed to the cutting head 231. The cutting head 231 has an inner edge wall 2311 and an outer edge wall 2312. A pointed head 2313 is provided between the inner edge wall 2311 and the outer edge wall 2312. The aluminum substrate is cut by the pointed head 2313. The inner mounting block 232 is disposed in the mounting groove and fits against the inner wall of the mounting groove. The end of the cutting head 231 near the inner mounting block 232 is inserted into the mounting groove. The cutting head 231 does not fit against the inner wall of the mounting groove, but leaves a gap. The cutting head 231 is positioned by the inner mounting block 232.

[0029] Please see Figure 5 Both the main tooth body 22 and the cutting head 231 have through holes. One end of the insert rod 24 is inserted into the through hole, and the other end is located outside the main tooth body 22. The length direction of the movable slice 23 is perpendicular to the length direction of the insert rod 24, and the insert rod 24 passes through both ends of the cutting head 231.

[0030] Please see Figure 6 Each insert 24 has a rubber ring 25 on its outer side and a bladder 26 fixed inside the rubber ring 25. Both the rubber ring 25 and the bladder 26 are set in the mounting groove and are arranged in a ring shape. The bladder 26 is a hollow cavity structure, and the pressure value inside the bladder 26 is greater than or equal to one standard atmosphere, specifically 1 to 1.08 times one standard atmosphere. By setting the hollow bladder 26, the pressure between the insert 24 and the cutting head 231 is... It is not relatively static; the cutting head 231 can produce a small wobbling after being subjected to pressure, thereby offsetting some of the pressure and reducing damage to the cutting head 231 without affecting its cutting function. The rubber ring 25 fits against the inner wall of the through hole on the cutting head 231, and the capsule 26 is fixed to the outside of the insert rod 24. When installing the insert rod 24, the through hole will exert a certain compressive force on the rubber ring 25 and the capsule 26. Therefore, when the rubber ring 25 and the capsule 26 are installed... Figure 6When positioned as shown, it can buffer the pressure on the cutting head 231. When the saw disc 1 drives the main tooth body 22 and the movable slice 23 to rotate at high speed, the movable slice 23 is subjected to pressure when cutting the aluminum substrate, and also exerts pressure on the rubber ring 25 and the bladder 26. This pressure is partially offset by the rubber ring 25 and the bladder 26, effectively reducing the damage to the movable slice 23 itself and extending its lifespan. A magnet 27 is fixed inside the main tooth body 22. One end of the insert rod 24 located in the through hole is magnetically attracted to the magnet 27, thereby fixing the insert rod 24 to the main tooth body 22. When the movable slice 23 is damaged, the corresponding single movable slice 23 can be replaced simply by removing the insert rod 24 from the through hole. This not only achieves tool-free disassembly and replacement of the movable slice 23, improving maintenance efficiency, but also eliminates the need to adjust the entire mounting ring 21, thus reducing the difficulty and cost of maintenance.

[0031] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A saw blade for cutting of aluminium substrates comprising a saw disc (1), characterised in that: The saw blade (1) has saw teeth (2) on its outer side. Each saw tooth (2) includes a mounting ring (21) and multiple main tooth bodies (22) fixed in the circumferential direction of the mounting ring (21). The mounting ring (21) is fixed in the circumferential direction of the saw blade (1). Each of the multiple main tooth bodies (22) is provided with a movable blade (23) and a rod (24) located on one side of the movable blade (23). Each of the multiple main tooth bodies (22) has a groove for mounting the movable blade (23). 3) The mounting slot of the movable slice (23) includes a cutting head (231) and an inner mounting block (232) fixed to the cutting head (231). Both the main tooth body (22) and the cutting head (231) are provided with through holes. One end of the insert (24) is inserted into the through hole, and the other end is located on the outside of the main tooth body (22). Each insert (24) is provided with a rubber ring (25) on its outer side and a bladder (26) fixed inside the rubber ring (25).

2. The saw blade for cutting an aluminum substrate according to claim 1, characterized by: The inner mounting block (232) is disposed in the mounting groove and fits against the inner wall of the mounting groove, and the cutting head (231) is inserted into the mounting groove at one end near the inner mounting block (232).

3. The saw blade of claim 1 wherein: The length direction of the active slice (23) is perpendicular to the length direction of the insert (24), and the insert (24) passes through both ends of the cutting head (231).

4. The saw blade of claim 1 wherein: The cutting head (231) has an inner edge wall (2311) and an outer edge wall (2312), and a pointed head (2313) is provided between the inner edge wall (2311) and the outer edge wall (2312).

5. The saw blade of claim 1 wherein: The rubber ring (25) and the bladder body (26) are both disposed in the mounting groove, and the rubber ring (25) and the bladder body (26) are both arranged in a ring shape.

6. The saw blade of claim 1 wherein: The capsule (26) is a hollow cavity structure, and the pressure inside the capsule (26) is greater than or equal to one standard atmosphere.

7. The saw blade of claim 1 wherein: The rubber ring (25) fits against the inner wall of the through hole on the cutting head (231), and the capsule (26) is fixed to the outside of the insert (24).

8. The saw blade of claim 1 wherein: A magnet (27) is fixed inside the main tooth body (22), and one end of the insert rod (24) located in the through hole is magnetically attracted to the magnet (27).