Reusable photovoltaic module disassembly tool device
Patent Information
- Application Number
- CN202521960132.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-12
- Publication Date
- 2026-09-11
- Estimated Expiration
- 2035-09-12
AI Technical Summary
[0003]然而,目前在对光伏组件的铝合金框架进行拆卸时,通常需要工作人员采用工具对光伏组件的铝合金框架进行拆解,整个拆卸过程费时费力,增加了工作人员的工作量,效率低且易导致光伏组件受到损坏,鉴于此,本实用新型提出了可重复利用的光伏组件拆卸工具装置
[0010]1、通过设置夹持拉伸结构,利用第二电动推杆带动活动板滑动实现位置调节,能够适配不同大小的光伏板边框,同时,配合螺杆与滑杆驱动第二夹持板与第一夹持板精准夹持不同厚度的光伏组件边框,再通过四组结构同步拉伸,能够高效完成光伏组件的拆解,大幅降低人力消耗并提高拆解稳定性,提高使用范围;
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Figure CN224737647U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of photovoltaic module disassembly technology, and more specifically, to a reusable photovoltaic module disassembly tool and device. Background Technology
[0002] A photovoltaic (PV) module is a power generation device that uses semiconductor materials to convert light energy into direct current. It mainly consists of laminates, an aluminum alloy frame, and a junction box. It is used to achieve light transmission protection and photoelectric conversion. After the PV module reaches the end of its service life, it needs to be recycled and reused, which requires the disassembly of the aluminum alloy frame of the PV module.
[0003] However, currently, when disassembling the aluminum alloy frame of photovoltaic modules, workers usually need to use tools to disassemble the aluminum alloy frame of the photovoltaic modules. The entire disassembly process is time-consuming and labor-intensive, increases the workload of workers, is inefficient, and is prone to damage to photovoltaic modules. In view of this, this utility model proposes a reusable photovoltaic module disassembly tool device. Utility Model Content
[0004] In order to overcome the above-mentioned defects of the prior art, the present invention provides a reusable photovoltaic module disassembly tool to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a reusable photovoltaic module disassembly tool device, including a base plate, a support frame fixedly installed on the base plate, a first electric push rod provided on the top of the support frame, and a pressure plate provided at the output end of the first electric push rod, a placement platform fixedly installed at the center of the surface of the base plate, the first electric push rod fixedly installed on the support frame, the output end of the first electric push rod extending into the interior of the support frame and fixedly connected to the upper surface of the pressure plate, and the placement platform located directly below the pressure plate.
[0006] As can be seen, the photovoltaic modules are supported by the placement platform on the base plate, and the pressure plate is moved up and down by the first electric push rod at the top of the support frame to clamp and fix the photovoltaic modules on the placement platform.
[0007] In order to enhance the anti-slip effect on the photovoltaic module and form a protective layer on its surface by means of several anti-slip protrusions symmetrically distributed on the placement platform and the pressure plate, and to prevent slippage or damage during clamping and fixing, preferably, two sets of anti-slip protrusions are fixedly provided on the upper surface of the placement platform and the lower surface of the pressure plate, and the number of anti-slip protrusions in each set is set to several, and the two sets of anti-slip protrusions are symmetrically distributed.
[0008] To achieve stable clamping and stretching of the photovoltaic module frame using four sets of clamping and stretching structures at the four sides of the base plate, the second electric push rod drives the movable plate to slide, and the screw and slide rod cooperate to drive the second clamping plate closer to the first clamping plate, preferably, the base plate surface is provided with clamping and stretching structures, the number of clamping and stretching structures is set to four, and they are respectively installed at the four sides of the base plate. Each set of clamping and stretching structures includes two mounting blocks fixed to the base plate, and a second electric push rod is fixedly installed on the surface of each of the two mounting blocks. The output ends of the two second electric push rods are jointly installed with a movable plate, and the output ends of the second electric push rods extend to the corresponding... The mounting block is fixedly connected to the surface of the movable plate on one side. The movable plate is slidably connected to the base plate. A first clamping plate is fixedly installed on the outer wall of the movable plate. A second clamping plate is provided on the top of the first clamping plate. Three mounting slots are provided on the outer wall of the movable plate. A screw is rotatably installed in the mounting slot located in the middle. Sliding rods are fixedly installed in the mounting slots located on both sides. A threaded block is provided on the outside of the screw. A slider is provided on the outside of the sliding rod. The threaded block is located outside the screw and is threadedly connected to the screw. The slider is slidably connected to the outside of the sliding rod. The threaded block and the slider are both fixedly installed on one end of the second clamping plate.
[0009] The technical effects and advantages of this utility model are as follows:
[0010] 1. By setting up a clamping and stretching structure, the second electric push rod drives the movable plate to slide to achieve position adjustment, which can adapt to photovoltaic panel frames of different sizes. At the same time, with the help of screws and slide rods, the second clamping plate and the first clamping plate are driven to accurately clamp photovoltaic module frames of different thicknesses. Then, through the synchronous stretching of four sets of structures, the disassembly of photovoltaic modules can be completed efficiently, greatly reducing manpower consumption and improving disassembly stability, thus expanding the scope of use.
[0011] 2. The first electric push rod drives the pressure plate to move up and down, which can firmly clamp the photovoltaic module between the placement platform and the pressure plate. This makes it convenient to clamp and fix photovoltaic modules of different thicknesses. Combined with the anti-slip protrusions symmetrically distributed on the surfaces of both, it can prevent the module from shifting during disassembly and avoid damage to the module surface during clamping, thus improving operational safety and module protection. Attached Figure Description
[0012] Figure 1 This is a schematic diagram of the overall structure of this utility model.
[0013] Figure 2 This is a three-dimensional schematic diagram of the clamping and stretching structure of this utility model.
[0014] Figure 3 This is a schematic diagram of the connection structure between the threaded block and the slider and the second clamping plate of this utility model.
[0015] Figure 4 This is a schematic diagram of the distribution structure of the placement platform and pressure plate of this utility model.
[0016] Figure 5 This is a schematic diagram of the surface structure of the movable plate of this utility model.
[0017] The attached figures are labeled as follows: 1. Base plate; 2. Support frame; 3. First electric push rod; 4. Pressure plate; 5. Placement platform; 6. Mounting block; 7. Second electric push rod; 8. Movable plate; 9. First clamping plate; 10. Second clamping plate; 11. Mounting groove; 12. Screw; 13. Slide rod; 14. Threaded block; 15. Slider; 16. Anti-slip protrusion. Detailed Implementation
[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0019] As attached Figure 1-5 The reusable photovoltaic module disassembly tool shown includes a base plate 1, a support frame 2 fixedly mounted on the base plate 1, a first electric push rod 3 provided on the top of the support frame 2, and a pressure plate 4 provided at the output end of the first electric push rod 3. A placement platform 5 is fixedly mounted at the center of the surface of the base plate 1. The first electric push rod 3 is fixedly mounted on the support frame 2, and the output end of the first electric push rod 3 extends into the interior of the support frame 2 and is fixedly connected to the upper surface of the pressure plate 4. The placement platform 5 is located directly below the pressure plate 4.
[0020] Specifically, in this structure, when disassembling reusable photovoltaic modules, if the photovoltaic panel is placed horizontally on the placement platform 5, the first electric push rod 3 on the support frame 2 drives the pressure plate 4 to extend downward, clamping the photovoltaic panel between the placement platform 5 and the pressure plate 4, thus clamping and fixing the photovoltaic panel to prevent displacement during disassembly.
[0021] In this embodiment, as shown in the appendix Figure 1 , 4 As shown, two sets of anti-slip protrusions 16 are fixedly provided on the upper surface of the placement platform 5 and the lower surface of the pressure plate 4, and the number of each set of anti-slip protrusions 16 is set to several, and the two sets of anti-slip protrusions 16 are symmetrically distributed.
[0022] Specifically, in this structure, after the photovoltaic panel is clamped between the placement platform 5 and the pressure plate 4, two sets of anti-slip protrusions 16 located on the upper surface of the placement platform 5 and the lower surface of the pressure plate 4 are made of rubber, which can play an anti-slip and protective role on the surface of the photovoltaic panel, improving protection and anti-slip performance.
[0023] In this embodiment, as shown in the appendix Figure 1 , 2 As shown in Figures 3 and 5, the surface of the base plate 1 is provided with a clamping and stretching structure. Four clamping and stretching structures are provided and installed on the four sides of the base plate 1. Each set of clamping and stretching structures includes two mounting blocks 6 fixed to the base plate 1. A second electric push rod 7 is fixedly mounted on the surface of each of the two mounting blocks 6. A movable plate 8 is mounted on the output ends of the two second electric push rods 7. The output ends of the second electric push rods 7 extend to one side of the corresponding mounting block 6 and are fixedly connected to the surface of the movable plate 8. The movable plate 8 slides on the base plate 1. A first... The clamping plate 9 has a second clamping plate 10 on its top. The outer wall of the movable plate 8 has three mounting slots 11. A screw 12 is rotatably installed in the mounting slot 11 in the middle. Slide rods 13 are fixedly installed in the mounting slots 11 on both sides. A threaded block 14 is provided on the outside of the screw 12. A slider 15 is provided on the outside of the slide rod 13. The threaded block 14 is located outside the screw 12 and is threadedly connected to the screw 12. The slider 15 is slidably connected to the outside of the slide rod 13. Both the threaded block 14 and the slider 15 are fixedly installed at one end of the second clamping plate 10.
[0024] Specifically, in this structure, after the photovoltaic panel is clamped between the placement platform 5 and the pressure plate 4, four clamping and stretching structures are respectively located on the base plate 1 and at the four sides of the photovoltaic panel frame. They are used to clamp and stretch the photovoltaic panel frame. The second electric push rod 7 of the four clamping and stretching structures is coordinated and controlled by the same controller to ensure that the stretching action is carried out synchronously.
[0025] Using an external controller, the second electric push rods 7 on the two mounting blocks 6 are extended to drive the movable plate 8 to slide on the surface of the base plate 1, so that the movable plate 8 moves closer to the placement platform 5. At this time, the four edges of the photovoltaic panel are respectively located between the corresponding first clamping plate 9 and second clamping plate 10. The operator rotates the screw 12 to drive the threaded block 14 to move the second clamping plate 10 closer to the first clamping plate 9, and causes the slider 15 to slide and guide outside the slide rod 13. At this time, the photovoltaic panel edges are firmly clamped between the first clamping plate 9 and the second clamping plate 10.
[0026] Then, by controlling the retraction of the second electric push rod 7, the corresponding movable plate 8 is driven to slide away from the placement platform 5. Since the number of clamping and stretching structures is set to four and installed on the four sides of the base plate 1 respectively, the corresponding movable plate 8 slides and pulls the clamped frame to one side, realizing the disassembly operation of the photovoltaic panel and reducing manpower.
[0027] Working principle of this utility model:
[0028] This application provides a reusable photovoltaic module disassembly tool. In actual use, the photovoltaic panel to be disassembled is placed horizontally on the placement platform 5 at the center of the surface of the base plate 1 to ensure that the photovoltaic panel is centered. Then, the first electric push rod 3 on the support frame 2 is activated, and its output end drives the pressure plate 4 to move downward until the photovoltaic panel is firmly clamped between the placement platform 5 and the pressure plate 4. The rubber anti-slip protrusions 16 distributed vertically can prevent the photovoltaic panel from shifting in subsequent operations and protect the surface of the photovoltaic panel.
[0029] The frame is fixed by operating the clamping and stretching structures at the four sides. The second electric push rod 7 on the two sets of mounting blocks 6 in each clamping and stretching structure is extended by the external controller, which drives the movable plate 8 to slide towards the placement platform 5. This allows the four frames of the photovoltaic panel to enter between the first clamping plate 9 and the second clamping plate 10 on each movable plate 8. The operator rotates the screw 12 in the middle mounting groove 11, which causes the threaded block 14 to move the second clamping plate 10 closer to the first clamping plate 9. At the same time, the sliders 15 on the sliding rods 13 on both sides slide synchronously to guide the photovoltaic panel. Finally, the frame of the photovoltaic panel is firmly clamped between the first clamping plate 9 and the second clamping plate 10.
[0030] Control all the second electric push rods 7 to retract, causing each movable plate 8 to slide away from the placement platform 5. Since the four clamping and stretching structures act on the four sides of the photovoltaic panel respectively, the frame of the photovoltaic panel will be pulled in all directions under the pull of the movable plate 8, thereby realizing the disassembly operation of the photovoltaic panel. The whole process does not require a lot of manpower and the mechanical structure completes the stable and efficient disassembly.
[0031] All contents not described in detail in the specification are existing technologies known to those skilled in the art, and the model parameters of each electrical appliance are not specifically limited; conventional equipment can be used. Electrical control components not mentioned in this technical solution are not shown in the figures because they are existing technologies, and will not be described here.
[0032] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A reusable photovoltaic module dismantling tool, comprising a base plate (1), characterized in that: A support frame (2) is fixedly installed on the base plate (1). A first electric push rod (3) is provided on the top of the support frame (2), and a pressure plate (4) is provided at the output end of the first electric push rod (3). A placement platform (5) is fixedly installed at the center of the surface of the base plate (1), and a clamping and stretching structure is provided on the surface of the base plate (1). Each clamping and stretching structure includes two mounting blocks (6) fixed on the base plate (1). A second electric push rod (7) is fixedly mounted on the surface of each of the two mounting blocks (6). A movable plate (8) is mounted on the output end of the two second electric push rods (7). The outer wall of the movable plate (8) is fixedly installed with a first clamping plate (9), and a second clamping plate (10) is provided on the top of the first clamping plate (9). The outer wall of the movable plate (8) is provided with three mounting slots (11). A screw (12) is rotatably installed in the mounting slot (11) located in the middle, and a slide rod (13) is fixedly installed in the mounting slots (11) located on both sides. A threaded block (14) is provided on the outside of the screw (12), and a slider (15) is provided on the outside of the slide rod (13).
2. The reusable photovoltaic module disassembly tool device according to claim 1, characterized in that: The first electric push rod (3) is fixedly installed on the support frame (2). The output end of the first electric push rod (3) extends into the interior of the support frame (2) and is fixedly connected to the upper surface of the pressure plate (4). The placement platform (5) is located directly below the pressure plate (4).
3. The reusable photovoltaic module disassembly tool device according to claim 1, characterized in that: The upper surface of the placement platform (5) and the lower surface of the pressure plate (4) are both fixedly provided with two sets of anti-slip protrusions (16), and the number of each set of anti-slip protrusions (16) is set to several, and the two sets of anti-slip protrusions (16) are symmetrically distributed.
4. The reusable photovoltaic module disassembly tool device according to claim 1, characterized in that: The output end of the second electric push rod (7) extends to one side of the corresponding mounting block (6) and is fixedly connected to the surface of the movable plate (8), which is slidably connected to the base plate (1).
5. The reusable photovoltaic module disassembly tool device according to claim 1, characterized in that: The threaded block (14) is located outside the screw (12) and is threadedly connected to the screw (12). The slider (15) is slidably connected outside the slider (13). The threaded block (14) and the slider (15) are both fixedly installed at one end of the second clamping plate (10).
6. The reusable photovoltaic module disassembly tool according to claim 1, characterized in that: The number of clamping and stretching structures is set to four, and they are respectively installed on the four sides of the base plate (1).