A transformer clamp holder

CN224738267UActive Publication Date: 2026-09-11BAODING SHUOWEI ELECTRIC CO LTD
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Patent Information

Application Number
CN202522043528.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-23
Publication Date
2026-09-11
Estimated Expiration
2035-09-23

AI Technical Summary

Technical Problem

[0003]现有的变压器夹件在存放过程中,通常通过堆叠的方式进行放置,叠放高度过高时,容易使底部的变压器夹件承受较大的压力,从而导致底部的变压器夹件出现弯曲变形等问题,变形后的夹件对铁芯叠片的夹紧固定效果降低,影响变压器的正常运行

Benefits of technology

本实用新型通过在支撑柱上间隔设置多层支撑板,从而实现变压器夹件的分层放置,使每个变压器夹件仅承载自身重量,无需承受上层变压器夹件堆叠的压力,避免底部夹件因受力过大产生弯曲变形,保证变压器夹件对铁芯叠片的夹紧固定效果。同时,通过与支撑柱等长设置的隔板,能够同时将每层的相邻变压器夹件进行分隔开,配合支撑板的作用,使每层、每个夹件均处于独立的分隔空间内,避免夹件间的碰撞摩擦,从而避免夹件表面的涂层受损脱落。

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Abstract

This utility model discloses a transformer clamp placement rack, including a base plate. Vertically arranged support columns are fixedly connected to the four corners of the top surface of the base plate. Several horizontally arranged support plates are detachably connected between the side walls of two adjacent support columns, and the support plates are evenly spaced along the length of the support columns. Several transformer clamps are placed between the top surfaces of two opposing support plates. Several vertically arranged partitions are detachably connected to the top surface of the base plate, and the partitions are of the same length as the support columns. The transformer clamps are placed between adjacent partitions. This utility model allows for layered placement of transformer clamps, ensuring that each transformer clamp only bears its own weight, preventing damage to the bottom clamps; and it separates the transformer clamps in each layer, preventing mutual friction and collision between the clamps.
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Description

Technical Field

[0001] This utility model relates to the field of transformer technology, and in particular to a transformer clamp placement rack. Background Technology

[0002] Transformer clamps are core structural components specifically designed to fix and support the transformer core. They are mostly made of high-strength steel plates and structural steel through cutting and welding processes. They are usually divided into upper and lower sets, corresponding to the top and bottom ends of the core, respectively. Their most critical function is to tightly clamp the silicon steel sheet stacks of the core with bolts and other fasteners, counteracting the loosening tendency caused by electromagnetic forces and vibrations during transformer operation, ensuring the integrity of the core's magnetic circuit structure, and thus reducing iron loss and noise caused by lamination displacement.

[0003] Existing transformer clamps are typically stored by stacking. When the stacking height is too high, the bottom clamps are subjected to excessive pressure, leading to bending and deformation. Deformed clamps reduce their clamping and securing effect on the core laminations, affecting the normal operation of the transformer. Furthermore, stacked transformer cores are prone to collisions and friction during handling and storage, causing damage and peeling of the coating on the clamp surfaces, resulting in loss of insulation protection.

[0004] Therefore, it is necessary to develop a transformer clamp placement rack to address the aforementioned shortcomings. Utility Model Content

[0005] The purpose of this utility model is to provide a transformer clamp placement rack that can place transformer clamps in layers, so that each transformer clamp only bears its own weight and avoids damage to the bottom clamps; and to separate the transformer clamps in each layer to avoid mutual friction and collision between the transformer clamps.

[0006] To solve the above-mentioned technical problems, the present invention adopts the following technical solution: This utility model discloses a transformer clamp placement rack, comprising a base plate, with vertically arranged support columns fixedly connected to the four corners of the top surface of the base plate. Several horizontally arranged support plates are detachably connected between the side walls of two adjacent support columns, and the support plates are evenly spaced along the length of the support columns. Several transformer clamps are placed between the top surfaces of two opposite support plates. Several vertically arranged partitions are detachably connected to the top surface of the base plate, and the partitions are of the same length as the support columns. The transformer clamps are disposed between two adjacent partitions.

[0007] Furthermore, the support plates on the two side walls of each support column are not at the same height, and the transformer clamps of adjacent layers are placed perpendicularly and crosswise.

[0008] Furthermore, several mounting blocks are symmetrically fixedly connected to the sidewalls of two adjacent support columns, evenly spaced along their length. The top surface of each mounting block has a slot, and insert blocks are fixedly connected to the sidewalls at both ends of the support plate. Two insert blocks are respectively inserted into the slots of two adjacent support columns.

[0009] Furthermore, the partition is specifically made of wood.

[0010] Furthermore, the partition includes a first partition and a second partition, with a plurality of first partitions symmetrically and evenly spaced at both ends of the top surface of the base plate, and a plurality of second partitions symmetrically and evenly spaced at the other ends of the top surface of the base plate.

[0011] Furthermore, the top surface of the base plate has a plurality of insertion holes corresponding one-to-one with the first partition and the second partition, and the bottom surfaces of the first partition and the second partition are fixedly connected with insertion rods adapted to be inserted into the insertion holes.

[0012] Furthermore, several casters are fixedly connected to the bottom surface of the base plate.

[0013] Compared with the prior art, the beneficial technical effects of this utility model are as follows: This invention achieves layered placement of transformer clamps by spaced-apart multiple support plates on a support column. Each clamp bears only its own weight, eliminating the pressure from the stacked clamps above, thus preventing bending deformation of the bottom clamps due to excessive force and ensuring effective clamping and fixing of the core laminations. Simultaneously, partitions of equal length to the support column separate adjacent clamps within each layer. Combined with the support plates, this ensures each layer and each clamp exists within an independent space, preventing collisions and friction between clamps and thus avoiding damage and peeling of the coating on the clamp surface. Attached Figure Description

[0014] The present invention will be further described below with reference to the accompanying drawings.

[0015] Figure 1 This is a three-dimensional structural diagram of the transformer clamp placement rack of this utility model; Figure 2 This is a three-dimensional structural diagram of the transformer clamp placement rack of this utility model when no transformer clamp is placed.

[0016] Explanation of reference numerals in the attached drawings: 1. Base plate; 2. Support column; 3. Support plate; 4. Transformer clamp; 5. Partition; 51. First partition; 52. Second partition; 6. Mounting block; 7. Slot; 8. Insertion block; 9. Insertion hole; 10. Insertion rod; 11. Caster wheel. Detailed Implementation

[0017] The core of this utility model is to provide a transformer clamp placement rack that can place transformer clamps in layers, so that each transformer clamp only bears its own weight and avoids damage to the bottom clamp; and to separate the transformer clamps in each layer to avoid mutual friction and collision between the transformer clamps.

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of the present utility model, and not all of them. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0019] In the description of this utility model, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0020] In one specific embodiment of this utility model, such as Figure 1 and Figure 2 As shown, the system includes a base plate 1. Vertically installed support columns 2 are fixedly connected to the four corners of the top surface of the base plate 1. Several horizontally installed support plates 3 are detachably connected between the sidewalls of two adjacent support columns 2, and the support plates 3 are evenly spaced along the length of the support columns 2. Several transformer clamps 4 are placed between the top surfaces of two opposing support plates 3. Several vertically installed partitions 5 are detachably connected to the top surface of the base plate 1, and the partitions 5 are of the same length as the support columns 2. The transformer clamps 4 are positioned between adjacent partitions 5.

[0021] The support plate 3 enables layered load-bearing, allowing the transformer clamps 4 to be distributed across different layers, preventing them from being stacked and compressed. The partition 5 separates adjacent transformer clamps 4, preventing them from rubbing against each other during handling and storage.

[0022] In one specific embodiment of this utility model, such as Figure 1 and Figure 2 As shown, several support plates 3 on the two side walls of each support column 2 are not at the same height, and the adjacent two layers of transformer clamps 4 are placed vertically and crosswise.

[0023] The support plates 3 on the front and rear side walls of the support column 2 are staggered in height from the support plates 3 on the left and right side walls. The lower clamping member 4 is placed along the front-rear direction, and the upper clamping member 4 is placed along the left-right direction. The staggered height of the support plates 3 in different directions provides space for clamping members placed crosswise on adjacent layers, avoiding interference between layers.

[0024] Specifically, several mounting blocks 6 are symmetrically fixedly connected to the side walls opposite to the two adjacent support columns 2, and are evenly spaced along their length. The top surface of the mounting block 6 is provided with a slot 7. The side walls at both ends of the support plate 3 are fixedly connected with insert blocks 8, and the two insert blocks 8 are respectively inserted into the slots 7 of the two adjacent support columns 2.

[0025] The support plate 3 can be detachably connected by engaging the slot 7 of the mounting block 6 with the insert block 8 of the support plate 3: during installation, simply insert the insert block 8 into the slot 7 to secure it, and during disassembly, simply pull it out. The mounting blocks 6, with their height intervals, allow for flexible adjustment of the number of layers in the support plate 3 according to the height of the clamps, accommodating clamps of different sizes, and are easy to assemble and disassemble, facilitating the storage and transportation of the rack.

[0026] In one specific embodiment of this utility model, such as Figure 1 and Figure 2 As shown, partition 5 is made of wood. Compared to metal, wooden partitions can effectively cushion the impact force of the clamps and prevent the hard surface from scratching or peeling off the coating of the clamps.

[0027] In one specific embodiment of this utility model, such as Figure 1 and Figure 2 As shown, the partition 5 includes a first partition 51 and a second partition 52. Several first partitions 51 are symmetrically and evenly spaced at both ends of the top surface of the base plate 1, and several second partitions 52 are symmetrically and evenly spaced at the other two ends of the top surface of the base plate 1.

[0028] Specifically, the top surface of the base plate 1 has several insertion holes 9 that correspond one-to-one with the first partition 51 and the second partition 52, and the bottom surfaces of the first partition 51 and the second partition 52 are fixedly connected with insertion rods 10 that are adapted to be inserted into the insertion holes 9.

[0029] The partition 5 is detachably connected by inserting the plug rod 10 into the plug hole 9. It can be directly plugged in for installation and pulled out for disassembly. Depending on the size of the transformer clamp, the partition 5 can be inserted into different plug holes 9 to change the distance between the two partitions 5, thereby adapting to different specifications of clamps and improving the versatility of the placement rack.

[0030] In one specific embodiment of this utility model, such as Figure 1 and Figure 2As shown, several casters 11 are fixedly connected to the bottom surface of the base plate 1. The casters 11 are equipped with a foot pedal brake function. The casters 11 allow the rack to move flexibly, making it easy to transfer the clamps to different locations such as warehouses and workshops, reducing the intensity of manual handling.

[0031] The various embodiments in this specification are described in a progressive manner, with each embodiment focusing on its differences from other embodiments. Similar or identical parts between embodiments can be referred to interchangeably. For the apparatus disclosed in the embodiments, since it corresponds to the method disclosed in the embodiments, the description is relatively simple; relevant parts can be referred to the method section.

[0032] The embodiments described above are merely preferred embodiments of the present utility model and are not intended to limit the scope of the present utility model. Various modifications and improvements made to the technical solutions of the present utility model by those skilled in the art without departing from the spirit of the present utility model should fall within the protection scope defined by the claims of the present utility model.

Claims

1. A transformer clamp placement rack, characterized in that: The base plate (1) is fixedly connected to four corners of the top surface of the base plate (1) with vertically arranged support columns (2). Several horizontally arranged support plates (3) are detachably connected between the side walls of two adjacent support columns (2). The support plates (3) are evenly spaced along the length of the support columns (2). Several transformer clamps (4) are placed between the top surfaces of two opposite support plates (3). Several vertically arranged partitions (5) are detachably connected to the top surface of the base plate (1). The partitions (5) are of the same length as the support columns (2). The transformer clamps (4) are arranged between two adjacent partitions (5).

2. The transformer clamp placement rack according to claim 1, characterized in that: The support plates (3) on the two side walls of each support column (2) are not at the same height, and the transformer clamps (4) of adjacent layers are placed perpendicularly.

3. The transformer clamp placement rack according to claim 2, characterized in that: On the side walls opposite to the two adjacent support columns (2), a number of mounting blocks (6) are symmetrically fixedly connected and evenly spaced along their length. The top surface of the mounting block (6) is provided with a slot (7). The side walls at both ends of the support plate (3) are fixedly connected with inserts (8). The two inserts (8) are respectively inserted into the slots (7) of the two adjacent support columns (2).

4. The transformer clamp placement rack according to claim 1, characterized in that: The partition (5) is made of wood.

5. The transformer clamp placement rack according to claim 1, characterized in that: The partition (5) includes a first partition (51) and a second partition (52). A plurality of the first partitions (51) are symmetrically and evenly spaced at both ends of the top surface of the base plate (1), and a plurality of the second partitions (52) are symmetrically and evenly spaced at the other ends of the top surface of the base plate (1).

6. The transformer clamp placement rack according to claim 5, characterized in that: The bottom plate (1) has a plurality of insertion holes (9) on its top surface that correspond one-to-one with the first partition (51) and the second partition (52). The bottom surfaces of the first partition (51) and the second partition (52) are fixedly connected with insertion rods (10) that are adapted to be inserted into the insertion holes (9).

7. The transformer clamp placement rack according to claim 1, characterized in that: The bottom surface of the base plate (1) is fixedly connected with several casters (11).