PC film edge material crushing device

CN224738608UActive Publication Date: 2026-09-11JINGMEN GORUN TECH
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Patent Information

Application Number
CN202522156241.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-10-13
Publication Date
2026-09-11
Estimated Expiration
2035-10-13

AI Technical Summary

Technical Problem

[0002]PC膜成型后需要通过裁切机构切除两侧的边料,现有的边料大都通过收卷装置进行收卷,然后进行破碎二次利用,这就需要工作人员定时把收卷的边料取下,同时再更换一个卷筒,并把边料缠绕在卷筒上,增加工作量,浪费人工;现有的破碎机是通过破碎辊高速旋转把PC料进行打碎,打碎的粒度大小不一,容易出现细碎的粉料,影响二次混合利用

Benefits of technology

[0009]本实用新型优点是:边料进入到破碎箱内后先经过横向挤压送料辊压出多道竖向压痕,然后进入到纵向挤压送料辊上辊压出多道横向压痕,形成纵横交错的压痕,在经过破碎辊的时候破碎杆即可以轻松把边料从各压痕处进行打散,破碎料粒度均匀。

✦ Generated by Eureka AI based on patent content.

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Abstract

A kind of PC film edge material breaking device, including breaking box, be equipped with transverse extrusion feed roller, longitudinal extrusion feed roller and breaking roller in sequence from top to bottom in breaking box, a group of annular indentation blades are equipped on the roll surface of transverse extrusion feed roller, a group of transverse indentation blades are annularly arrayed on the roll surface of longitudinal extrusion feed roller, multiple groups of breaking rods are equipped on the roll surface of breaking roller, the top of breaking box is equipped with openable cover, and inlet guide groove is equipped on the cover, the bottom of breaking box is equipped with receiving chute, and breaking motor is equipped on breaking box to drive transverse extrusion feed roller, longitudinal extrusion feed roller and breaking roller to rotate.The present application has the advantages that:after edge material enters into breaking box, it is first pressed out multiple vertical indentations by transverse extrusion feed roller, then enters into longitudinal extrusion feed roller and is rolled out multiple horizontal indentations, forms vertical and horizontal cross indentations, when passing through breaking roller, breaking rod can easily scatter edge material from each indentation, and the granularity of broken material is uniform.
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Description

Technical Field

[0001] This utility model relates to the technical field of PC film production equipment, specifically to a PC film edge material crushing device. Background Technology

[0002] After the PC film is formed, the edge material on both sides needs to be cut off by a cutting mechanism. Currently, most of the edge material is wound up by a winding device and then crushed for reuse. This requires workers to remove the wound edge material regularly, replace the roll, and wind the edge material back onto the roll, increasing the workload and wasting manpower. The existing crusher crushes the PC material by rotating the crushing roller at high speed, but the particle size of the crushed material is inconsistent, which easily produces fine powder, affecting secondary mixing and reuse. Utility Model Content

[0003] The purpose of this invention is to address the above-mentioned shortcomings by providing a PC film edge crushing device.

[0004] This utility model includes a crushing box, inside which a transverse extrusion feeding roller, a longitudinal extrusion feeding roller, and a crushing roller are arranged sequentially from top to bottom. The transverse extrusion feeding roller has a set of annular indentation blades on its roller surface, and the longitudinal extrusion feeding roller has a set of transverse indentation blades arranged in annular array on its roller surface. The crushing roller has multiple sets of crushing rods on its roller surface. The top of the crushing box has an openable cover with a feed guide groove on the cover. The bottom of the crushing box has a receiving chute. The crushing box is equipped with a crushing motor that drives the transverse extrusion feeding roller, the longitudinal extrusion feeding roller, and the crushing roller to rotate.

[0005] The transverse extrusion feed roller consists of a first fixed roller and a first movable roller, and the longitudinal extrusion feed roller consists of a second fixed roller and a second movable roller. A set of annular indentation blades is located on the first movable roller, and a set of transverse indentation blades is located on the second movable roller. The first fixed roller and the first movable roller, the second fixed roller and the second movable roller, and the first fixed roller and the second fixed roller are all connected by gear transmission. The second fixed roller and the crushing roller are connected by gearbox transmission.

[0006] The crushing box is provided with a first movable roller mounting groove and a second movable roller mounting groove, and a sliding block is provided in both the first movable roller mounting groove and the second movable roller mounting groove. The first movable roller and the second movable roller are respectively mounted on the corresponding sliding block, and a sliding block tensioning spring is provided in both the first movable roller mounting groove and the second movable roller mounting groove.

[0007] The first movable roller mounting groove and the second movable roller mounting groove are arranged in parallel and are both inclined.

[0008] The feed guide chute is an arc-shaped structure with its opening tilted to one side.

[0009] The advantages of this invention are: after the edge material enters the crushing box, it is first pressed by the transverse extrusion feeding roller to create multiple vertical indentations, and then it enters the longitudinal extrusion feeding roller to create multiple transverse indentations, forming crisscrossing indentations. When it passes through the crushing roller, the crushing rod can easily break up the edge material from each indentation, resulting in uniform particle size of the crushed material. Attached Figure Description

[0010] Figure 1 This is a schematic diagram of the structure of this utility model.

[0011] Figure 2 This is a schematic diagram of the internal structure of this utility model. Detailed Implementation

[0012] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. The components of the embodiments of this utility model described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.

[0013] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention. It should be noted that similar reference numerals and letters in the following drawings denote similar items; therefore, once an item is defined in one drawing, it does not need to be further defined and explained in subsequent drawings.

[0014] In the description of the embodiments of this utility model, it should be noted that if terms such as "upper," "lower," "inner," or "outer" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the utility model product is in use, they are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the utility model. Furthermore, if terms such as "first" or "second" appear in the description of this utility model, they are only used to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0015] In the description of the embodiments of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set" and "connection" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0016] As shown in the attached figure, the present invention includes a crushing box 40. Inside the crushing box 40, from top to bottom, there are a transverse extrusion feeding roller 41, a longitudinal extrusion feeding roller 42, and a crushing roller 43. The transverse extrusion feeding roller 41 has a set of annular indentation blades 45 on its roller surface. The longitudinal extrusion feeding roller 42 has a set of transverse indentation blades 46 arranged in annular array on its roller surface. The crushing roller 43 has multiple sets of crushing rods 47 on its roller surface. The top of the crushing box 40 is provided with an openable cover 48, and a feed guide groove 49 is provided on the cover 48. The bottom of the crushing box 40 is provided with a receiving chute 50. The crushing box 40 is provided with a crushing motor 51 that drives the transverse extrusion feeding roller 41, the longitudinal extrusion feeding roller 42, and the crushing roller 43 to rotate.

[0017] The cut edge material enters the crushing box 40 through the feed guide 49. First, it is squeezed by the transverse extrusion feed roller 41 to create multiple longitudinal indentations. Then, when it passes through the longitudinal extrusion feed roller 42, it is squeezed to create multiple transverse indentations. The crisscrossing indentations divide the edge material into multiple small squares. At the same time, the small squares are connected to each other without being cut off. When it passes through the crushing roller 43, the crushing rod 47 strikes it, causing the small squares to separate and form independent fragments. The edge material can greatly reduce the generation of powder during crushing, and the crushed particle size is uniform. After crushing, it is collected and discharged through the receiving chute 50.

[0018] In this case, both the annular indentation blade 45 and the transverse indentation blade 46 are blunt blades without sharpening. Furthermore, the indentation depth of the transverse extrusion feed roller 41 and the longitudinal extrusion feed roller 42 is the same. When the edge material passes through the annular indentation blade 45 and the transverse indentation blade 46, it is only indented, avoiding direct cutting of the edge material. Preferably, the transverse extrusion feed roller 41 is composed of a first fixed roller and a first movable roller, the longitudinal extrusion feed roller 42 is composed of a second fixed roller and a second movable roller, a set of annular indentation blades 45 is located on the first movable roller, a set of transverse indentation blades 46 is located on the second movable roller, the first fixed roller and the first movable roller, the second fixed roller and the second movable roller are all connected by gear transmission, and the second fixed roller and the crushing roller 43 are connected by gear transmission.

[0019] The first and second fixed rollers are fixed in place and rotate, while the first and second movable rollers can adjust their positions. The crushing motor 51 drives the second fixed roller through the transmission shaft. When the second fixed roller rotates, it simultaneously drives the first fixed roller and the crushing roller 43 to rotate. The gearbox is used to increase the speed of the crushing roller 43. The edge material with indentation is scattered and falls off by the crushing rod 47 on the crushing roller 43.

[0020] Furthermore, the crushing box 40 is provided with a first movable roller mounting groove and a second movable roller mounting groove, and a sliding block 53 is provided in both the first movable roller mounting groove and the second movable roller mounting groove. The first movable roller and the second movable roller are respectively mounted on the corresponding sliding block 53. A sliding block tensioning spring 54 is provided in both the first movable roller mounting groove and the second movable roller mounting groove.

[0021] The sliding block tensioning spring 54 is used to press the sliding block 53 towards the first fixed roller or the second fixed roller, so that the first movable roller and the second movable roller can fit tightly against the corresponding first fixed roller and the second fixed roller. At the same time, the first movable roller and the second movable roller have a certain clearance space to facilitate the passage of edge material. The sliding block tensioning spring 54 is an adjustable tensioning spring used to adjust the squeezing force between the movable roller and the fixed roller.

[0022] Furthermore, the first movable roller mounting groove and the second movable roller mounting groove are arranged in parallel and are both inclined.

[0023] The first movable roller mounting groove and the second movable roller mounting groove are inclined at a lower angle to the side closer to the fixed roller, and the first movable roller mounting groove and the second movable roller can adhere to the fixed roller by their own weight.

[0024] Furthermore, the feed guide 49 has an arc-shaped structure with its opening tilted to one side. This prevents foreign objects from falling into the crushing box 40 from the feed guide 49.

Claims

1. A PC film edge scrap breaking device, characterized by The crushing box (40) includes a transverse extrusion feed roller (41), a longitudinal extrusion feed roller (42) and a crushing roller (43) arranged from top to bottom. The transverse extrusion feed roller (41) has a set of annular indentation blades (45) on its roller surface. The longitudinal extrusion feed roller (42) has a set of transverse indentation blades (46) arranged in annular array on its roller surface. The crushing roller (43) has multiple sets of crushing rods (47) on its roller surface. The top of the crushing box (40) has an openable cover (48) and a feed guide groove (49) on the cover (48). The bottom of the crushing box (40) has a receiving chute (50). The crushing box (40) is equipped with a crushing motor (51) that drives the transverse extrusion feed roller (41), the longitudinal extrusion feed roller (42) and the crushing roller (43) to rotate.

2. A PC film edge material crushing device according to claim 1, characterized in that The transverse extrusion feed roller (41) consists of a first fixed roller and a first movable roller, and the longitudinal extrusion feed roller (42) consists of a second fixed roller and a second movable roller. A set of annular indentation blades (45) are located on the first movable roller, and a set of transverse indentation blades (46) are located on the second movable roller. The first fixed roller and the first movable roller, the second fixed roller and the second movable roller, and the first fixed roller and the second fixed roller are all connected by gear transmission. The second fixed roller and the crushing roller (43) are connected by gear transmission.

3. A PC film edge scrap breaking device according to claim 2, characterized in that The crushing box (40) is provided with a first movable roller mounting groove and a second movable roller mounting groove, and a sliding block (53) is provided in both the first movable roller mounting groove and the second movable roller mounting groove. The first movable roller and the second movable roller are respectively mounted on the corresponding sliding block (53). A sliding block tensioning spring (54) is provided in both the first movable roller mounting groove and the second movable roller mounting groove.

4. A PC film edge crushing device according to claim 3, characterized in that... The first movable roller mounting groove and the second movable roller mounting groove are arranged in parallel and are both inclined.

5. The PC film edge scrap breaking device according to claim 1, wherein The feed guide chute (49) is an arc-shaped structure with its opening tilted to one side.