Film-coated plate composite device

Abstract

The utility model relates to packing equipment technical field, concretely is a kind of laminating composite device. Four upright column inboard of rack is vertically equipped with lifting slide rail, and lifting slide rail top is equipped with lifting drive motor, and lifting slide rail is orthogonally equipped with lifting carriage, and lifting carriage moves along lifting slide rail through roller and guide roller, and two mutually parallel transmission slide rails are horizontally equipped on lifting carriage, and one transmission sliding block is equipped on two transmission slide rails, and pulley is equipped on transmission sliding block, and pulley and transmission slide rail are matched, and transmission sliding block moves along transmission slide rail through pulley, and transmission drive motor is equipped on the side of lifting carriage, and rotary shaft is connected between two transmission sliding blocks, and rotary shaft one end is equipped with rotary motor, and rotary shaft middle is equipped with composite chuck. Compared with prior art, the integration of function is realized, the effectiveness of the execution action is monitored by sensor technology, the utilization rate of space arrangement is improved, the energy consumption is reduced, and the work efficiency is improved.

Description

Technical Field

[0001] This utility model relates to the field of packaging equipment technology, specifically a film-coating and board-coating composite device. Background Technology

[0002] In industrial production and logistics warehousing, palletizing and coating pallets are common processes. To protect the pallets and products on them from moisture, a base film or plate is applied to the surface of the pallets. Typically, these processes are performed by different equipment. However, existing equipment often suffers from limitations such as limited functionality, low integration, and complex operation, making it difficult to meet the demands of efficient, precise, and highly automated production. Using separate devices not only increases equipment procurement costs but also leads to cumbersome production processes, large floor space requirements, and negatively impacts overall production efficiency. Utility Model Content

[0003] To address the problems mentioned in the background art, this utility model provides a film-coating and sheet-coating composite device, including a frame and a stacking tray. The frame includes four columns, with lifting slide rails vertically arranged on the inner sides of the four columns. A lifting drive motor is installed at the top of the lifting slide rails. A lifting carriage is orthogonally arranged on the lifting slide rails, with several rollers in the middle section and several guide rollers at the end. The rollers and guide rollers are matched with the lifting slide rails, and the lifting carriage moves along the lifting slide rails via the rollers and guide rollers. Two parallel transport slide rails are horizontally arranged on the lifting carriage, located inside the lifting carriage. Each of the two transport slide rails has a transport slider, and the two transport sliders are positioned opposite each other. The conveyor slider is equipped with pulleys that match the conveyor rails. The conveyor slider moves along the conveyor rails via the pulleys. A conveyor drive motor is located on one side of the lifting carriage. A rotating shaft connects the two conveyor sliders. A rotating motor is located at one end of the rotating shaft. A composite chuck is located in the middle of the rotating shaft. The composite chuck includes a base, a support frame, several pneumatic grippers, and a vacuum suction cup. The upper end of the base is equipped with a support frame and a photoelectric sensor. Several pneumatic grippers are located on the support frame. The lower end of the base is equipped with a vacuum suction cup and an ultrasonic ranging sensor. A stacking tray is located on one side of the frame. Side plates are located on both sides below the frame. A film roll conveying device is located inside the side plates. A bottom film feeding rack is located on one side of the film roll conveying device.

[0004] The frame has a base plate compartment in the middle.

[0005] The frame is equipped with several support feet at its bottom.

[0006] The lifting carriage is provided with several reinforcing ribs.

[0007] The film material output end of the bottom film feeding rack is connected to the film material input end of the film roll conveying device, and the film material output end of the film roll conveying device is located between the pallet and the frame.

[0008] The film roll conveying device includes a clamping cylinder, a film cutting mechanism, a tensioning roller, a conveying roller, and several guide wheels. A tensioning roller is provided on one side of the film roll conveying device, and a conveying roller is provided diagonally above the tensioning roller. Several guide wheels are provided in front of the conveying roller and are arranged sequentially along the conveying direction. The guide wheels are fitted with belts. A clamping cylinder is provided on the outlet side of the film roll conveying device, and a film cutting mechanism is provided below the clamping cylinder.

[0009] The inner side of the bottom film feeding rack is equipped with a feeding roller.

[0010] The film cutting mechanism includes a film cutting cylinder and a film cutting knife. The piston end of the film cutting cylinder is equipped with a film cutting knife, and the cutting direction of the film cutting knife is perpendicular to the bottom film conveying direction.

[0011] Compared with the prior art, this utility model integrates functions, monitors the effectiveness of the executed actions through sensor technology, improves the utilization rate of space layout, reduces energy consumption, and improves work efficiency. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the palletizing, film-coating, and laminated device. Figure 2 Top view of the palletizing, film-coating, and laminated equipment; Figure 3 This is a schematic diagram of the film cutting mechanism; Figure 4 and Figure 5 This is a schematic diagram of the operation of the palletizing, film-coating, and laminated device; See Figures 1 to 3 1. Frame, 2. Pallet, 3. Side plate, 4. Film roll conveyor, 5. Bottom film feeding rack, 6. Bottom film, 7. Bottom plate hopper, 8. Lifting slide rail, 9. Lifting drive motor, 10. Lifting carriage, 11. Roller, 12. Guide roller, 13. Transport slide rail, 14. Transport slider, 15. Pulley, 16. Transport drive motor, 17. Rotating shaft, 18. Rotating motor, 19. Base, 20. Pneumatic gripper, 21. Vacuum suction cup, 22. Support frame, 23. Photoelectric sensor, 24. Ultrasonic ranging sensor, 25. Support foot, 26. Reinforcing rib, 27. Clamping cylinder, 28. Film cutting mechanism, 29. Several guide wheels, 30. Film cutting cylinder, 31. Film cutting knife, 32. Tensioning roller, 33. Conveyor roller, 34. Bottom plate. Detailed Implementation

[0013] The present invention will be further described below with reference to the accompanying drawings.

[0014] like Figures 1 to 3 A film-coating and panel-coating composite device includes a frame 1 and a pallet 2. The frame 1 includes four columns, and a lifting slide rail 8 is vertically arranged on the inner side of the four columns. A lifting drive motor 9 is provided at the top of the lifting slide rail 8. A lifting carriage 10 is orthogonally arranged on the lifting slide rail 8. Several rollers 11 are provided in the middle section of the lifting carriage 10, and several guide rollers 12 are provided at the end of the lifting carriage 10. The rollers 11 and guide rollers 12 are matched with the lifting slide rail 8. The lifting carriage 10 moves along the lifting slide rail 8 through the rollers 11 and guide rollers 12. Two parallel transport slide rails 13 are horizontally arranged on the lifting carriage 10. The transport slide rails 13 are located inside the lifting carriage 10. Each of the two transport slide rails 13 is provided with a transport slider 14. The two transport sliders 14 are positioned correspondingly and are provided with pulleys 15. The pulley 15 and the transport rail 13 are matched. The transport slider 14 moves along the transport rail 13 via the pulley 15. A transport drive motor 9 is provided on one side of the lifting carriage 10. A rotating shaft 17 is connected between the two transport sliders 14. A rotating motor 18 is provided at one end of the rotating shaft 17. A composite clamp is provided in the middle of the rotating shaft 17. The composite clamp includes a base 19, a support frame 22, several pneumatic grippers 20 and a vacuum suction cup 21. The upper end of the base 19 is provided with the support frame 22 and a photoelectric sensor 23. Several pneumatic grippers 20 are provided on the support frame 22. The lower end of the base 19 is provided with a vacuum suction cup 21 and an ultrasonic ranging sensor 24. A stacking tray 2 is provided on one side of the frame 1. Side plates 3 are provided on both sides below the frame 1. A film roll conveying device 4 is provided in the side plates 3. A bottom film feeding rack 5 is provided on one side of the film roll conveying device 4.

[0015] The bottom of the frame 1 is equipped with several support feet 25 to stabilize the entire device, ensure its stability, and prevent vibration from affecting the accuracy of operation and product quality.

[0016] The lifting carriage 10 is equipped with several reinforcing ribs 26 to increase the structural strength of the lifting slide, reduce the failure rate of the equipment, and ensure the long-term stable operation of the device.

[0017] The film output end of the bottom film feeding rack 5 is connected to the film input end of the film roll conveying device 4. The film output end of the film roll conveying device 4 is located between the stacking tray 2 and the frame 1 to ensure the flatness of the bottom film 6 and the stability of the conveying.

[0018] The film roll conveying device 4 includes a clamping cylinder 27, a film cutting mechanism 28, a tensioning roller 32, a conveying roller 33, and several guide wheels 29. The tensioning roller 32 is provided on one side of the film roll conveying device 4, and the conveying roller 33 is provided diagonally above the tensioning roller 32. Several guide wheels 29 are provided in front of the conveying roller 33. The guide wheels 29 are arranged sequentially along the conveying direction. The guide wheels 29 are fitted with belts. The clamping cylinder 27 is provided on the outlet side of the film roll conveying device 4, and the film cutting mechanism 28 is provided below the clamping cylinder 27.

[0019] A feeding roller is installed on the inner side of the bottom film feeding rack 5.

[0020] The film cutting mechanism 28 includes a film cutting cylinder 30 and a film cutting knife 31. The piston end of the film cutting cylinder 30 is equipped with a film cutting knife 31. The cutting direction of the film cutting knife 31 is perpendicular to the conveying direction of the bottom film 6, ensuring the accuracy and speed of the film cutting action and making the edges of the cut bottom film neat.

[0021] During operation, the device is initialized, the bottom film loading rack 5 loads the bottom film 6, the bottom plate bin 7 fills the bottom plate 34, and it is confirmed that there are products to be covered with bottom film or bottom plate on the pallet 2. The bottom plate 34 is a paper pallet or a plastic pallet. The bottom film or bottom plate covering operation mode is selected according to the actual product to cover and protect it.

[0022] like Figures 4 to 5 The process employs a bottom film covering mode: the composite chuck rotates 180° via a rotating shaft to switch to a position where the pneumatic gripper 20 is positioned below; the composite chuck moves along the lifting slide rail 8 and the transport slide rail 13 to the side of the clamping cylinder 27 of the film roll conveying device 4; the bottom film 6 is transported by the bottom film loading rack 5 and the film roll conveying device 4 to the clamping position, where the clamping part of the clamping cylinder 27 clamps the bottom film 6; the pneumatic gripper 20 of the composite chuck clamps the bottom film, and the photoelectric sensor 23 detects the clamping status. After confirming the clamping, the clamping cylinder 27 releases synchronously; the composite chuck moves along the transport slide rail 13 to a predetermined distance to pull the film out to a predetermined length, and then the clamping cylinder 27 clamps the film roll again, and the film cutting knife 31 performs a vertical cut on the bottom film 6, followed by a reset to ensure the accuracy and speed of the film cutting action; the clamping cylinder 27 returns to the release state, and the pneumatic gripper 20 module of the composite chuck reaches the position above the pallet 2 before releasing the bottom film 6, completing the bottom film covering.

[0023] The bottom plate covering operation mode is adopted: the composite chuck rotates 180° via the rotating shaft to switch to the position of the vacuum suction cup 21 below; the composite chuck moves along the conveyor slide rail 13 to the top of the bottom plate compartment 7, and descends along the lifting slide rail 8. When the ultrasonic ranging sensor 24 detects that the distance between the bottom plate 29 and the composite chuck is within the set distance, the descent stops. The set distance is within the range of 50mm-100mm; the vacuum suction cup 21 of the composite chuck picks up the bottom plate 34; the composite chuck lifts the bottom plate 34, moves it horizontally to the position above the pallet 2, and then releases the bottom plate 34, completing the bottom plate 34 covering.

[0024] Finally, the device resets, and the composite chuck moves to the highest point of the lifting slide rail 8 and the midpoint of the transmission slide rail 13, repeating step S2 until the operation stops; after the operation is completed, the device records the cycle time of the operation, the amount of bottom film and bottom plate used, and other data.

Claims

1. A film-laminating and panel-stacking device comprising a frame (1) and a stacking tray (2), characterized in that: The frame (1) includes four columns. A lifting slide rail (8) is vertically mounted on the inner side of each of the four columns. A lifting drive motor (9) is mounted on the top of the lifting slide rail (8). A lifting carriage (10) is orthogonally mounted on the lifting slide rail (8). Several rollers (11) are mounted in the middle section of the lifting carriage (10), and several guide rollers (12) are mounted at the end of the lifting carriage (10). The rollers (11) and guide rollers (12) are matched with the lifting slide rail (8). 10) The device moves along the lifting slide rail (8) via rollers (11) and guide rollers (12). Two parallel transmission slide rails (13) are horizontally arranged on the lifting slide rail (10). The transmission slide rails (13) are located inside the lifting slide rail (10). Each of the two transmission slide rails (13) has a transmission slider (14), and the two transmission sliders (14) are positioned correspondingly. Each transmission slider (14) has a pulley (15), and the pulley (15) and the transmission slide rail (13) are aligned. Matching, the transport slider (14) moves along the transport rail (13) via pulley (15), the lifting carriage (10) is provided with a transport drive motor (9) on one side, the two transport sliders (14) are connected by a rotating shaft (17), one end of the rotating shaft (17) is provided with a rotating motor (18), the middle of the rotating shaft (17) is provided with a composite chuck, the composite chuck includes a base (19), a support frame (22), several pneumatic grippers (20) and a vacuum suction cup (21), the upper end of the base (19) is provided with a support frame (22) and a photoelectric sensor (23), the support frame (22) is provided with several pneumatic grippers (20), the lower end of the base (19) is provided with a vacuum suction cup (21) and an ultrasonic ranging sensor (24), one side of the frame (1) is provided with a stacking tray (2), the two sides below the frame (1) are provided with side plates (3), the two side plates (3) are provided with a film roll conveying device (4), and one side of the film roll conveying device (4) is provided with a bottom film feeding rack (5).

2. The film-coated board composite apparatus according to claim 1, characterized in that: The frame (1) has a bottom plate compartment (7) in the middle.

3. The film-coated board composite apparatus according to claim 1, characterized in that: The frame (1) is provided with several support feet (25) at the bottom.

4. The film-laminating and panel-combining apparatus according to claim 1, wherein: The lifting carriage (10) is provided with several reinforcing ribs (26).

5. The film-laminating and panel-combining apparatus according to claim 1, wherein: The film material output end of the bottom film feeding rack (5) is connected to the film material input end of the film roll conveying device (4), and the film material output end of the film roll conveying device (4) is located between the stack (2) and the frame (1).

6. The film-laminating and panel-combining apparatus according to claim 1, wherein: The film roll conveying device (4) includes a clamping cylinder (27), a film cutting mechanism (28), a tensioning roller (32), a conveying roller (33), and several guide wheels (29). A tensioning roller (32) is provided on one side of the film roll conveying device (4), and a conveying roller (33) is provided diagonally above the tensioning roller (32). Several guide wheels (29) are provided in front of the conveying roller (33). The several guide wheels (29) are arranged sequentially along the conveying direction. A belt is fitted on the guide wheels (29). A clamping cylinder (27) is provided on the outlet side of the film roll conveying device (4), and a film cutting mechanism (28) is provided below the clamping cylinder (27).

7. The film-coated board composite apparatus according to claim 1, characterized in that: The bottom film feeding rack (5) is equipped with a feeding roller on its inner side.

8. The film-laminating and panel-combining apparatus according to claim 6, wherein: The film cutting mechanism (28) includes a film cutting cylinder (30) and a film cutting knife (31). The piston end of the film cutting cylinder (30) is provided with a film cutting knife (31), and the cutting direction of the film cutting knife (31) is perpendicular to the conveying direction of the bottom film (6).

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