A placement transfer device for ceramic anilox rollers

Abstract

The utility model relates to the technical field of transfer frame, concretely to a kind of placing transfer device for ceramic screen roller, including transfer frame, the inside of transfer frame is placed with multiple ceramic screen roller, the side plate of the two parallel distribution of transfer frame is all set up with limit slot, the end of ceramic screen roller is overlapped in limit slot, the side plate of the two parallel distribution of transfer frame is all installed with anti-drop component, and anti-drop component is enclosed in the end of the outside of transfer frame shaft body;Beneficial effect is: overall structure design is reasonable, each component cooperates, forms a complete protection and fixed system. From limit slot, rubber pad, limit plate to anti-drop component, each part plays an important role, jointly ensures the security and stability of ceramic screen roller in the process of placement and transfer. Meanwhile, the structure of device is simple, easy to manufacture and install, reduces production cost, with higher practicality and economy.

Description

Technical Field

[0001] This utility model relates to the field of transfer racks, specifically a device for placing and transferring ceramic anilox rollers. Background Technology

[0002] How to safely and efficiently place and transfer ceramic anilox rollers during production, storage, and transportation is a key issue.

[0003] During transport, the ceramic anilox roller is prone to slippage and jolting due to the lack of effective anti-detachment and stabilizing structures. Vibrations and shaking generated during vehicle movement, in particular, can cause the roller to shift within the transfer frame, increasing the risk of damage. This can not only damage the roller itself but also pose safety hazards to surrounding personnel and equipment.

[0004] When storing or transferring large quantities of ceramic anilox rollers, traditional placement and transfer methods struggle to achieve neat stacking of multiple transfer racks, resulting in wasted space. For example, some simple racks lack a dedicated stacking structure, making it easy for multiple racks to tilt or collapse when stacked, failing to guarantee a safe and stable stacking state and thus limiting storage and transportation efficiency. Utility Model Content

[0005] The purpose of this invention is to provide a placement and transfer device for ceramic anilox rollers to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a placement and transfer device for ceramic anilox rollers, comprising a transfer frame, wherein multiple ceramic anilox rollers are placed inside the transfer frame, and limiting grooves are provided on two parallel side plates of the transfer frame, the ends of the ceramic anilox rollers overlap in the limiting grooves, and anti-detachment components are installed on two parallel side plates of the transfer frame, the anti-detachment components surrounding the outer side of the end shaft of the transfer frame, and handles are fixed on the top surface of the other two parallel side plates of the transfer frame, and when two sets of transfer frames are stacked, the handles on the top of one set of transfer frames are inserted into the bottom of the other set of transfer frames.

[0007] Preferably, the limiting groove is U-shaped, and a rubber pad is fixed to the bottom surface of the limiting groove, with the rubber pad sandwiched between the ceramic anilox roller and the bottom surface of the limiting groove.

[0008] Preferably, the anti-detachment component includes a limiting plate, which is fixed inside the limiting groove. The limiting plate has a "U"-shaped plate structure. The roller body of the ceramic anilox roller is located between the limiting plates on the two side plates of the transfer frame, and the end shaft of the ceramic anilox roller passes through the groove on the surface of the limiting plate.

[0009] Preferably, the surface of the limiting plate is fixed with an extension frame, which has a "U" shaped frame structure.

[0010] Preferably, the two parallel sidewalls of the extension frame are provided with screw holes, which are located above the end shaft of the ceramic anilox roller. A limiting screw is screwed into the inside of one screw hole, and the limiting screw passes through one screw hole and is inserted into the other screw hole.

[0011] Preferably, the bottom surface of the transfer frame has two side grooves, which are symmetrically distributed about the transfer frame. The side grooves match the handles. When two transfer frames are stacked, the handle at the top of the bottom transfer frame is inserted into the side groove at the bottom of the top transfer frame.

[0012] Compared with the prior art, the beneficial effects of this utility model are: The placement and transfer device for ceramic anilox rollers proposed in this utility model has a reasonable overall structural design, with all components working together to form a complete protection and fixing system. From the limiting groove, rubber pad, and limiting plate to the anti-detachment component, each part plays an important role, jointly ensuring the safety and stability of the ceramic anilox rollers during placement and transfer. At the same time, the device has a simple structure, is easy to manufacture and install, reduces production costs, and has high practicality and economy.

[0013] The limiting plates in the device are U-shaped and fixed inside the limiting grooves. The ceramic anilox roller is positioned between the limiting plates on the two side plates of the transfer frame, with its end shaft passing through the grooves on the surface of the limiting plates. This design allows the limiting plates to restrict the ceramic anilox roller horizontally, preventing it from sliding horizontally during transfer, ensuring the stability of the ceramic anilox roller within the transfer frame, and reducing the risk of damage caused by shaking and collisions.

[0014] The two parallel side panels of the transfer rack feature handles fixed to the top surface that match the side grooves on the bottom, allowing the handles on one set of transfer racks to accurately engage with the bottom side grooves of the other when two sets are stacked. This design facilitates the neat stacking of multiple transfer racks, significantly improving space utilization. During storage and transportation, more ceramic anilox rollers can be placed in a limited space, reducing storage and transportation costs. The handles not only facilitate stacking of the transfer racks but also make it easier for operators to move them. Operators can easily move the transfer racks by gripping the handles, improving handling efficiency and reducing labor intensity. Whether for short-distance handling within the workshop or loading and unloading onto transport vehicles, operations can be completed more conveniently and efficiently. Attached Figure Description Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2for Figure 1 Sectional view of the structure at point AA; Figure 3 This is a schematic diagram of the transfer frame structure of this utility model; Figure 4 This is a schematic diagram of the structure of this utility model after multiple transfer racks are stacked.

[0015] In the diagram: 1. Transfer frame; 2. Limiting groove; 3. Ceramic anilox roller; 4. Rubber pad; 5. Limiting plate; 6. Extension frame; 7. Limiting screw; 8. Screw hole; 9. Handle; 10. Side groove. Detailed Implementation

[0016] To make the objectives, technical solutions, and advantages of this utility model clear and complete, the embodiments of this utility model will be further described in detail below with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are only some, not all, embodiments of this utility model, and are merely used to explain the embodiments of this utility model. They are not intended to limit the embodiments of this utility model. All other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0017] Please see Figures 1-4 This utility model provides a technical solution: a placement and transfer device for ceramic anilox rollers, including a transfer frame 1, in which multiple ceramic anilox rollers 3 are placed. Limiting grooves 2 are formed on two parallel side plates of the transfer frame 1. The ends of the ceramic anilox rollers 3 overlap in the limiting grooves 2, which are U-shaped. A rubber pad 4 is fixed to the bottom surface of the limiting groove 2, clamping the ceramic anilox rollers 3 between the bottom surface of the limiting groove 2 and the ceramic anilox rollers 3. Anti-detachment components are installed on both parallel side plates of the transfer frame 1, surrounding the outer side of the end shaft of the transfer frame 1. The anti-detachment components include... The limiting plate 5 is fixed inside the limiting groove 2. The limiting plate 5 has a "U" shaped plate structure. The roller body of the ceramic anilox roller 3 is located between the limiting plates 5 on the two side plates of the transfer frame 1. The end shaft of the ceramic anilox roller 3 passes through the groove on the surface of the limiting plate 5. An extension frame 6 is fixed on the surface of the limiting plate 5. The extension frame 6 has a "U" shaped frame structure. Screw holes 8 are opened on the two parallel side walls of the extension frame 6. The screw holes 8 are located above the end shaft of the ceramic anilox roller 3. A limiting screw 7 is screwed into the inside of one screw hole 8. The limiting screw 7 passes through one screw hole 8 and is inserted into the other screw hole 8.

[0018] In use, the ceramic anilox roller 3 is placed on the limiting groove 2 inside the transfer frame 1, and the rubber pad 4 is placed under the ceramic anilox roller 3 to prevent the ceramic anilox roller 3 from being scratched when it falls into the limiting groove 2, and also to provide a cushioning effect; the limiting plate 5 restricts the ceramic anilox roller 3 from sliding horizontally. After the limiting screw 7 passes through the two screw holes 8, the limiting screw 7 blocks the top of the shaft of the ceramic anilox roller 3, thereby preventing the ceramic anilox roller 3 from bumping after being placed on the transfer frame 1.

[0019] The other two parallel side plates of the transfer frame 1 have handles 9 fixed on their top surfaces. When two sets of transfer frames 1 are stacked, the handles 9 on the top of one set of transfer frames 1 are inserted into the bottom of the other set of transfer frames 1. The bottom surface of the transfer frame 1 has two side grooves 10, which are symmetrically distributed about the transfer frame 1. The side grooves 10 and handles 9 are matched. When two transfer frames 1 are stacked, the handles 9 on the top of the bottom transfer frame 1 are inserted into the side grooves 10 on the bottom of the top transfer frame 1. This makes it easy to stack multiple sets of transfer frames 1 neatly.

[0020] Instructions for using the placement and transfer device for ceramic anilox rollers: Prepare ceramic anilox rollers 3 of appropriate specifications according to actual needs. For example, the diameter of common ceramic anilox rollers 3 may be between 50-200mm and the length between 300-1500mm. It is necessary to ensure that the selected ceramic anilox rollers 3 match the size of the limiting groove 2 of the transfer frame 1 and can be stably placed in the limiting groove 2.

[0021] Place the transfer frame 1 stably on a level surface. Pick up each ceramic anilox roller 3 one by one and carefully place it into the limiting groove 2 inside the transfer frame 1. When placing it, ensure that the end shaft of the ceramic anilox roller 3 accurately overlaps in the limiting groove 2, and that the roller body of the ceramic anilox roller 3 is between the limiting plates 5 set on the two side plates of the transfer frame 1, and that the end shaft passes through the groove on the surface of the limiting plate 5. For example, if 10 ceramic anilox rollers 3 need to be transferred at once, place the 10 ceramic anilox rollers 3 evenly in the limiting groove 2 of the transfer frame 1 in sequence according to the above method, and be careful to keep the distance between adjacent ceramic anilox rollers 3 at about 50-100mm to avoid mutual collision. After confirming that the ceramic anilox rollers 3 are placed in the correct position, start installing the anti-detachment component to fix the ceramic anilox rollers 3. Locate the screw hole 8 on the extension frame 6. The diameter of the screw hole 8 is generally 8-12mm. Align the limiting screw 7 with one of the screw holes 8, and use a suitable tool (such as a wrench) to slowly tighten the limiting screw 7 until it passes through the screw hole 8 and is then inserted into the other screw hole 8. During tightening, be careful to apply moderate force to ensure the limiting screw 7 is securely installed, while avoiding damage to the screw holes 8 or the limiting screw 7 itself. After installation, the limiting screw 7 should be positioned above the shaft of the ceramic anilox roller 3 to limit vertical movement of the ceramic anilox roller 3 and ensure that the ceramic anilox roller 3 does not fall off the transfer frame 1 during transport.

[0022] When a large number of ceramic anilox rollers 3 need to be transferred, multiple sets of transport racks can be stacked. Before stacking, ensure that each set of transport racks 1 has the ceramic anilox rollers 3 correctly placed and the anti-detachment components installed as described above. Check that the bottom side groove 10 and top handle 9 of the transport rack 1 are clean and free of debris to avoid affecting the stacking effect. The depth of the side groove 10 is generally between 20-50mm, and the width matches the width of the handle 9 to ensure accurate insertion during stacking. Slowly lift a transport rack 1 fully loaded with ceramic anilox rollers 3 and with the anti-detachment components installed, so that its bottom is a certain distance (generally about 200-300mm) higher than the top of another set of transport racks 1 to be stacked, ensuring sufficient operating space. Slowly lower the lifted transport rack 1 so that the handle 9 at the top of the bottom transport rack 1 is accurately inserted into the side groove 10 at the bottom of the top transport rack 1. During insertion, ensure that the handle 9 is aligned with the side groove 10 to avoid skewing or jamming. For example, if stacking three sets of transport racks, follow the above method to stack the second set of transport racks 1 on top of the first set, and the third set of transport racks 1 on top of the second set, ensuring that the connection between each set of transport racks 1 is secure. After stacking multiple sets of transport racks, gently shake the overall structure to check for any looseness or instability. If any shaking is found, readjust the position of the transport racks 1 to ensure that the handles 9 and side grooves 10 between each set of transport racks 1 are tightly engaged, guaranteeing the overall stability after stacking.

[0023] Select appropriate transfer tools, such as forklifts or manual hydraulic pallet trucks, based on the transfer distance and site conditions. If using a forklift, ensure that the fork width matches the dimensions of the transfer rack 1 to stably lift it. Adjust the transfer tool (e.g., forklift) to a suitable position and slowly approach the stacked transfer rack 1. Operate the transfer tool to accurately lift the transfer rack 1, ensuring it remains level during transfer. During transfer, carefully control the speed and avoid sudden braking or sharp turns to prevent damage to the ceramic anilox roller 3 due to shaking. For example, if using a forklift to transfer the stacked 3-assembly transfer rack, the forklift speed should be controlled within 5-10 km / h to ensure safe transfer.

[0024] After transporting the transfer frame 1 to the designated destination, stop the transfer equipment (such as a forklift) and engage the handbrake to ensure that the transfer frame 1 will not move during unloading. Use a tool (such as a wrench) to reverse-tighten the limiting screw 7 and remove it from the screw hole 8 to release the vertical restriction on the ceramic anilox roller 3. Carefully remove the ceramic anilox roller 3 one by one from the limiting groove 2 of the transfer frame 1 and place them in the designated storage location. Handle them gently during removal to avoid collisions that could damage the ceramic anilox roller 3. If multiple transfer frames are stacked, follow the reverse stacking order, first lifting the top transfer frame 1 to separate its bottom side groove 10 from the top handle 9 of the bottom transfer frame 1, and then removing the top transfer frame 1. Repeat the above operations to separate all transfer frames 1 and place them in appropriate locations.

[0025] By following the detailed usage instructions above, it can be ensured that the placement and transfer device for ceramic anilox rollers can safely and effectively complete the placement, transfer, and unloading of ceramic anilox rollers.

[0026] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A placing and transferring device for ceramic anilox rollers, comprising a transfer frame (1) inside which a plurality of ceramic anilox rollers (3) are placed, characterized in that: Limiting grooves (2) are provided on the two parallel side plates of the transfer frame (1). The end of the ceramic anilox roller (3) overlaps in the limiting groove (2). Anti-detachment components are installed on the two parallel side plates of the transfer frame (1). The anti-detachment components surround the outer side of the end shaft of the transfer frame (1). The other two parallel side plates of the transfer frame (1) have handles (9) fixed on the top surface. When the two sets of transfer frames (1) are stacked, the handle (9) on the top of one set of transfer frames (1) is inserted into the bottom of the other set of transfer frames (1).

2. A placement transfer device for ceramic anilox rolls as defined in claim 1, characterized in that: The limiting groove (2) is a "U" shaped groove. A rubber pad (4) is fixed on the bottom surface of the limiting groove (2). The rubber pad (4) is sandwiched between the ceramic anilox roller (3) and the bottom surface of the limiting groove (2).

3. A placement transfer device for ceramic anilox rolls as defined in claim 1, wherein: The anti-detachment component includes a limiting plate (5), which is fixed inside the limiting groove (2). The limiting plate (5) has a "U" shaped plate structure. The roller body of the ceramic anilox roller (3) is located between the limiting plates (5) on the two side plates of the transfer frame (1), and the end shaft of the ceramic anilox roller (3) passes through the groove on the surface of the limiting plate (5).

4. A placement transfer device for ceramic anilox rolls as defined in claim 3, wherein: The surface of the limiting plate (5) is fixed with an extension frame (6), which has a "U" shaped frame structure.

5. The placement and transfer device for ceramic anilox rollers according to claim 4, characterized in that: Screw holes (8) are provided on the two parallel side walls of the extension frame (6). The screw holes (8) are located above the end shaft of the ceramic anilox roller (3). A limiting screw (7) is screwed into the inside of one screw hole (8). The limiting screw (7) passes through one screw hole (8) and is inserted into the other screw hole (8).

6. A placement transfer device for ceramic anilox rolls as defined in claim 1, wherein: The bottom surface of the transfer frame (1) has two side grooves (10). The side grooves (10) are symmetrically distributed about the transfer frame (1). The side grooves (10) and handles (9) are matched. When the two transfer frames (1) are stacked, the handle (9) at the top of the bottom transfer frame (1) is inserted into the side groove (10) at the bottom of the top transfer frame (1).

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