A release film preparation slitting apparatus
Patent Information
- Application Number
- CN202522348561.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-05
- Publication Date
- 2026-09-11
- Estimated Expiration
- 2035-11-05
AI Technical Summary
[0004]为了解决上述技术问题,本实用新型提供一种离型膜制备分切设备,以解决现有的离型膜制备分切设备依然存在着无法根据离型膜的厚度调整刀具位置,无法进行离型膜条的分流收集的问题
本实用新型分切结构的设置,通过分切刃的高速旋转对离型膜进行精确分条切割。其中,滑动块可在滑动支架内垂直调节,以根据不同厚度的离型膜进行高度的调整,而转动轴驱动分切刃旋转切割,确保切口平整无毛刺。该结构采用模块化设计,支持快速更换不同规格的环状分切刃,适用于多种离型膜材料,同时通过螺杆传动实现精密调节,保证分切精度和稳定性。分切后的膜条由导向结构分流,实现高效收卷,整体设计显著提升分切效率和产品质量。
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Figure CN224740551U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of release film technology, and in particular to a release film preparation and slitting device. Background Technology
[0002] Release film preparation and slitting equipment is a specialized mechanical device used to process release film. Its main function is to process large rolls of release film raw materials into finished products of the required width and specifications through unwinding, leveling, slitting, and rewinding processes. This equipment typically includes core components such as an unwinding device, a tension control system, a leveling mechanism, precision slitting blades, and a rewinding device. High-precision slitting of the release film is achieved through automated control. The slitting process can employ circular blades, flat blades, or lasers to ensure clean, burr-free edges while maintaining the integrity of the release surface. This equipment is widely used in industries such as adhesive tape, die-cutting, and electronic materials, and is a key production piece in the post-processing of release film. However, existing release film preparation and slitting equipment still suffers from problems such as the inability to adjust the blade position according to the thickness of the release film and the inability to perform separate collection of release film strips.
[0003] Therefore, it is essential to invent a release film preparation and slitting device. Utility Model Content
[0004] To address the aforementioned technical problems, this utility model provides a release film preparation and slitting device, which solves the problem that existing release film preparation and slitting devices still cannot adjust the blade position according to the thickness of the release film and cannot perform diversion and collection of release film strips. A release film preparation and slitting device includes a worktable, a sliding plate, a positioning plate, a support frame, a leveling roller, a slitting structure, and a guiding structure, wherein: the sliding plate is fixedly installed on the surface of the worktable, and the positioning plate is fixedly installed on both sides of the sliding plate surface; the support frame is fixedly installed on the outer side of the rear of the worktable; the leveling roller is installed on the inner side of the support frame; the slitting structure is fixedly installed on the outer side of the middle position of the worktable; and the guiding structure is fixedly installed on the front side of the worktable.
[0005] The slitting structure includes a sliding bracket, a sliding block, a rotating shaft, and a slitting blade. The sliding bracket is fixedly installed on the outer side of the middle position of the worktable, and the sliding block is slidably installed inside the sliding bracket. The rotating shaft is rotatably installed on the inner side of the sliding block, and the slitting blade is fixedly installed on the surface of the rotating shaft.
[0006] The guiding structure includes a support base, a horizontal conveyor plate, a limiting plate, and an upward guide roller. The support base is fixedly installed on the front side of the worktable, and the horizontal conveyor plate is fixedly installed on the surface of the support base. The limiting plate is fixedly installed on both sides of the surface of the horizontal conveyor plate, and the upward guide roller is rotatably installed on the inner side of the limiting plate.
[0007] The sliding support inside the sliding structure consists of two sets of rectangular steel metal frames, and the sliding block can reciprocate vertically inside the sliding support. The movement of the sliding block is driven by a screw transmission structure. The rotating shaft can drive the sliding blade to move along with the sliding block, and one end of the rotating shaft is connected to a drive motor, which drives the blade to rotate. The sliding blade consists of several parallel annular metal blades, which rotate along with the rotating shaft.
[0008] The horizontal conveyor plate inside the guide structure is made of a smooth steel plate, and it can carry the release film strips at odd positions to be conveyed horizontally outward. The upward guide roller is a rubber roller that cannot be rotated actively. The upward guide roller can convey the release film strips at even positions diagonally upward after contact. The guide structure conveys the release film strips at even and odd positions separately, and then winds them up separately.
[0009] Compared with the prior art, the present invention has the following beneficial effects: This invention features a slitting structure that precisely slits the release film using a high-speed rotating slitting blade. The sliding block is vertically adjustable within a sliding support to accommodate release films of varying thicknesses, while the rotating shaft drives the slitting blade to ensure a clean, burr-free cut. The modular design allows for quick replacement of different sized annular slitting blades, making it suitable for various release film materials. Precision adjustment via a screw drive ensures slitting accuracy and stability. The slit film strips are then guided by a flow guide for efficient winding, resulting in a significantly improved overall design that enhances slitting efficiency and product quality.
[0010] The guide structure of this utility model enables the orderly diversion and precise guidance of the slit film strips. The smooth steel surface of the horizontal conveyor plate enables the horizontal conveying of single-number film strips, while the passive rubber roller design of the upward guide roller completes the oblique guidance of double-number film strips. The lateral limiting function of the limiting plate prevents deviation and ensures that each film strip is accurately conveyed along the preset path. This effectively solves the problem of winding up multiple film strips after simultaneous slitting, and significantly improves production efficiency and product yield. Attached Figure Description
[0011] Figure 1 This is a schematic diagram of the structure of this utility model.
[0012] Figure 2 This is a schematic diagram of the slitting structure of this utility model.
[0013] Figure 3 This is a schematic diagram of the guiding structure of this utility model.
[0014] In the picture: Workbench 1, sliding plate 2, positioning plate 3, support frame 4, leveling roller 5, slitting structure 6, sliding bracket 61, sliding block 62, rotating shaft 63, slitting blade 64, guide structure 7, support base 71, horizontal conveyor plate 72, limiting plate 73, upward guide roller 74. Detailed Implementation
[0015] To enable those skilled in the art to better understand the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort should fall within the protection scope of the present invention.
[0016] As attached Figure 1 To be continued Figure 3 As shown.
[0017] This utility model provides a release film preparation and slitting device, including a worktable 1, a sliding plate 2, a positioning plate 3, a support frame 4, a leveling roller 5, a slitting structure 6, and a guide structure 7, wherein: the sliding plate 2 is fixedly installed on the surface of the worktable 1, and the positioning plate 3 is fixedly installed on both sides of the surface of the sliding plate 2; the support frame 4 is fixedly installed on the outer side of the rear of the worktable 1; the leveling roller 5 is installed on the inner side of the support frame 4; the slitting structure 6 is fixedly installed on the outer side of the middle position of the worktable 1; and the guide structure 7 is fixedly installed on the front side of the worktable 1.
[0018] The slitting structure 6 includes a sliding bracket 61, a sliding block 62, a rotating shaft 63, and a slitting blade 64. The sliding bracket 61 is fixedly installed on the outer side of the middle position of the workbench 1, and the sliding block 62 is slidably installed inside the sliding bracket 61. The rotating shaft 63 is rotatably installed on the inner side of the sliding block 62, and the slitting blade 64 is fixedly installed on the surface of the rotating shaft 63.
[0019] The guide structure 7 includes a support base 71, a horizontal conveyor plate 72, a limiting plate 73, and an upward guide roller 74. The support base 71 is fixedly installed on the front side of the workbench 1, and the horizontal conveyor plate 72 is fixedly installed on the surface of the support base 71. The limiting plate 73 is fixedly installed on both sides of the surface of the horizontal conveyor plate 72, and the upward guide roller 74 is rotatably installed on the inner side of the limiting plate 73.
[0020] The sliding support 61 inside the sliding structure 6 consists of two sets of rectangular steel metal frames, and the sliding block 62 can reciprocate vertically inside the sliding support 61. The movement of the sliding block 62 is driven by a screw transmission structure. The rotating shaft 63 can drive the sliding blade 64 to move along with the sliding block 62, and one end of the rotating shaft 63 is connected to a drive motor, which drives the blade to rotate. The sliding blade 64 consists of several parallel annular metal blades, which rotate along with the rotating shaft 63.
[0021] The horizontal conveyor plate 72 inside the guide structure 7 is made of a smooth steel metal plate, and the horizontal conveyor plate 72 can carry the release film strips at odd positions to be conveyed horizontally outward. The upward guide roller 74 is a rubber roller that cannot be rotated actively. The upward guide roller 74 can convey the release film strips at even positions obliquely upward after contact. The guide structure 7 conveys the release film strips at even and odd positions separately, and then winds them up separately.
[0022] This release film preparation and slitting equipment uses a base support on the worktable 1, along with a sliding plate 2 and a positioning plate 3, to achieve precise positioning of the film roll. The leveling roller 5 first flattens the release film, eliminating wrinkles, and then conveys it to the slitting structure 6. The slitting structure 6 uses an adjustable sliding block 62 to drive the slitting blade 64 to complete high-precision slitting, and the rotational cutting of the rotating shaft 63 ensures a smooth cut. The entire system adopts a modular design, realizing automated continuous operation from leveling to slitting.
[0023] After slitting, the film strips enter the guide structure 7 for intelligent diversion. The horizontal conveyor plate 72 handles the horizontal conveying of single-number film strips, while the upward guide rollers 74 provide oblique guidance for double-number film strips. The limiting plate 73 ensures the accuracy of the conveying path of each film strip. This bidirectional diversion design effectively solves the problem of multiple film strips entanglement, and works in conjunction with the subsequent winding device to complete the final material collection. Through the coordinated operation of various functional modules, the equipment significantly improves production efficiency while ensuring slitting accuracy, meeting the needs of industrial production.
[0024] Any technical solution that achieves the above-mentioned technical effects by utilizing the technical solution described in this utility model, or by designing a similar technical solution inspired by the technical solution described in this utility model, falls within the protection scope of this utility model.
Claims
1. A release film manufacturing slitting apparatus characterized by: The system includes a worktable (1), a sliding plate (2), a positioning plate (3), a support frame (4), a leveling roller (5), a slitting structure (6), and a guide structure (7), wherein: the sliding plate (2) is fixedly installed on the surface of the worktable (1), and the positioning plate (3) is fixedly installed on both sides of the surface of the sliding plate (2), and the support frame (4) is fixedly installed on the outer side behind the worktable (1); the leveling roller (5) is installed on the inner side of the support frame (4); the slitting structure (6) is fixedly installed on the outer side of the middle position of the worktable (1), and the guide structure (7) is fixedly installed on the front side of the worktable (1).
2. A release film manufacturing slitting apparatus according to claim 1, characterized by: The slitting structure (6) includes a sliding bracket (61), a sliding block (62), a rotating shaft (63), and a slitting blade (64). The sliding bracket (61) is fixedly installed on the outer side of the middle position of the workbench (1), and the sliding block (62) is slidably installed inside the sliding bracket (61). The rotating shaft (63) is rotatably installed on the inner side of the sliding block (62), and the slitting blade (64) is fixedly installed on the surface of the rotating shaft (63).
3. The release film manufacturing slitting apparatus according to claim 1, wherein: The guide structure (7) includes a support base (71), a horizontal conveyor plate (72), a limiting plate (73), and an upward guide roller (74). The support base (71) is fixedly installed on the front side of the workbench (1), and the horizontal conveyor plate (72) is fixedly installed on the surface of the support base (71). The limiting plate (73) is fixedly installed on both sides of the surface of the horizontal conveyor plate (72), and the upward guide roller (74) is rotatably installed on the inner side of the limiting plate (73).
4. A release film manufacturing slitting apparatus according to claim 2, wherein: The sliding bracket (61) inside the sliding structure (6) adopts two sets of rectangular steel metal frames, and the sliding block (62) can reciprocate vertically inside the sliding bracket (61). The movement of the sliding block (62) is driven by a screw transmission structure. The rotating shaft (63) can drive the sliding blade (64) to move with the sliding block (62). One end of the rotating shaft (63) is connected to a drive motor and rotates with the drive of the motor. The sliding blade (64) adopts several parallel annular metal blades and rotates with the rotation of the rotating shaft (63).
5. A release film manufacturing slitting apparatus according to claim 3, wherein: The horizontal conveyor plate (72) inside the guide structure (7) is made of a smooth steel metal plate, and the horizontal conveyor plate (72) can carry the release film strips at odd positions to be conveyed horizontally outward. The upward guide roller (74) is a rubber roller that cannot be actively rotated. The upward guide roller (74) can make the release film strips at even positions conveyed obliquely upward after contact. The guide structure (7) conveys the release film strips at even and odd positions separately, and then winds them up separately.