A power module intelligent testing device

CN224745103UActive Publication Date: 2026-09-11HUBEI GOLDEN DIAMOND ELECTRONIC INFORMATION CO LTD +2
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Patent Information

Application Number
CN202521849103.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-08-28
Publication Date
2026-09-11
Estimated Expiration
2035-08-28

AI Technical Summary

Technical Problem

[0004]本实用新型的目的在于提供一种电源模块智能测试装置,以解决上述背景技术中提出的需要对电源模块进行出厂检测,由于测试过程中处在带电状态,需要保证检测工人安全的问题

Benefits of technology

[0013]本实用新型中,利用定位夹具对于电源模块进行初步固定,并使用活动的封闭罩覆盖在定位夹具上实现带电部分的封闭隔离,同时定位夹具配合压板将电源模块的位置固定,避免在检测过程中移动位置,导致接触不良,实现电源模块安全检测。

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Abstract

The utility model discloses a kind of power module intelligent testing device, it is related to power module test field, including bottom plate, the bottom plate top side is fixedly installed with two positioning clamps, two positioning clamps are fixedly installed with test plate between, test plate is fixedly installed with connecting slot, installation frame and visual detection unit are fixedly installed on the bottom plate, two movable arms are slidably installed on installation frame, two movable arms are fixedly installed with closed cover, test start switch is fixedly installed on closed cover.The utility model, using positioning clamp for power module is preliminarily fixed, and using movable closed cover is covered on positioning clamp to realize the closure isolation of live part, positioning clamp cooperates pressing plate simultaneously, and the position of power module is fixed, avoid moving position in detection process, lead to poor contact, realize power module safety detection.
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Description

Technical Field

[0001] This utility model relates to the field of power module testing technology, and in particular to an intelligent power module testing device. Background Technology

[0002] A power supply module is a power supply that can be directly mounted on a printed circuit board. Its features include the ability to provide power to application-specific integrated circuits (ASICs), digital signal processors (DSPs), microprocessors, memory, field-programmable gate arrays (FPGAs), and other digital or analog loads.

[0003] In the existing technology, in order to ensure the production quality of power modules, it is necessary to conduct factory testing on the power modules. Since the testing process is in a live state, it is necessary to ensure the safety of the testing workers. Therefore, an intelligent testing device for power modules is needed to meet people's needs. Utility Model Content

[0004] The purpose of this invention is to provide an intelligent testing device for power modules, in order to solve the problem mentioned in the background art that power modules need to be tested at the factory, and since the test is conducted in a live state, it is necessary to ensure the safety of the testing workers.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a power module intelligent testing device, including a base plate, two positioning clamps fixedly installed on the top side of the base plate, a test plate fixedly installed between the two positioning clamps, a connection slot fixedly installed on the test plate, a mounting frame and a visual detection unit fixedly installed on the base plate, two movable arms slidably installed on the mounting frame, a closed cover fixedly installed on the two movable arms, and a test start switch fixedly installed on the closed cover.

[0006] Preferably, a handle is fixedly installed on the side of the enclosure, and a control switch is fixedly installed on the handle.

[0007] Preferably, a compression spring is fixedly installed on the nickel coin of the enclosure, and a pressure plate is fixedly installed on the bottom end of the compression spring.

[0008] Preferably, a camera mounting bracket is fixedly mounted on the side of the mounting frame, and a camera is fixedly mounted on the camera mounting bracket.

[0009] Preferably, the mounting frame has a lifting groove, a lifting block is slidably installed in the lifting groove, the lifting block is fixedly installed on the movable arm, and two limiting slide rods are fixedly installed on the inner wall of the lifting groove, the two limiting slide rods passing through the lifting block.

[0010] Preferably, a drive motor is fixedly installed at the top of the mounting bracket, a lead screw is fixedly installed at the output end of the drive motor, and a threaded hole is opened on the lifting block, with the lead screw threadedly installed in the threaded hole.

[0011] Preferably, four anti-slip pads are fixedly installed on the bottom side of the base plate.

[0012] The beneficial effects of this utility model are:

[0013] In this invention, a positioning fixture is used to initially fix the power module, and a movable enclosure is used to cover the positioning fixture to achieve the enclosure and isolation of the live parts. At the same time, the positioning fixture, together with the pressure plate, fixes the position of the power module to prevent it from moving during the testing process, which could lead to poor contact and achieve safe testing of the power module.

[0014] In this invention, the user can control the lifting and lowering of the enclosure using the handle and control switch, making operation convenient. At the same time, under the constraint of the positioning fixture, the pins of the power module can be directly connected to the connection slot, eliminating the need for staff to operate each one individually, effectively reducing labor intensity. Meanwhile, the camera can record the production serial number of each power module, preventing missed inspections. Attached Figure Description

[0015] Figure 1 This is a three-dimensional structural diagram of a power module intelligent testing device proposed in this utility model;

[0016] Figure 2 This is a side view of the intelligent testing device for a power module proposed in this utility model.

[0017] Figure 3 This is a schematic diagram of the mounting bracket portion of the intelligent testing device for power modules proposed in this utility model;

[0018] Figure 4 This is a schematic diagram of the enclosed cover portion of a power module intelligent testing device proposed in this utility model.

[0019] In the diagram: 100, base plate; 101, positioning fixture; 102, test plate; 103, connecting slot; 104, visual inspection unit; 105, anti-slip pad; 200, mounting bracket; 201, movable arm; 202, enclosure; 203, test start switch; 204, handle; 205, control switch; 206, compression spring; 207, pressure plate; 208, camera mounting bracket; 209, camera; 300, lifting slot; 301, lifting block; 302, limit slide bar; 303, drive motor; 304, lead screw; 305, threaded hole. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0021] Reference Figure 1-4 A power module intelligent testing device includes a base plate 100. Two positioning clamps 101 are fixedly installed on the top side of the base plate 100, and a test plate 102 is fixedly installed between the two positioning clamps 101. A connection slot 103 is fixedly installed on the test plate 102. A mounting bracket 200 and a visual detection unit 104 are fixedly installed on the base plate 100. Two movable arms 201 are slidably installed on the mounting bracket 200, and a sealing cover 202 is fixedly installed on the two movable arms 201. A test start switch 203 is fixedly installed on the sealing cover 202. The positioning clamps 101 are used to initially fix the power module, and the movable sealing cover 202 is used to cover the positioning clamps 101 to achieve the sealing and isolation of the live parts. At the same time, the positioning clamps 101, together with the pressure plate 207, fix the position of the power module to prevent it from moving during the test, which could lead to poor contact and achieve safe testing of the power module.

[0022] In an optional embodiment: a handle 204 is fixedly installed on the side of the enclosure 202, and a control switch 205 is fixedly installed on the handle 204.

[0023] It should be noted that the handle 204 and the control switch 205 are used to control the descent of the enclosure 202, and the handle 204 controls the start of the drive motor 303.

[0024] In an optional embodiment: a compression spring 206 is fixedly installed on the nickel coin of the enclosure 202, and a pressure plate 207 is fixedly installed on the bottom end of the compression spring 206.

[0025] It should be noted that the pressure plate 207 makes full contact with the power module under the compression of the pressure spring 206, ensuring that the pins of the power module are stably connected to the connection slot 103.

[0026] In an optional embodiment: a camera mounting bracket 208 is fixedly mounted on the side of the mounting bracket 200, and a camera 209 is fixedly mounted on the camera mounting bracket 208.

[0027] It should be noted that before testing, the identification code of the power module will be recorded using camera 209 to avoid missed detection.

[0028] In an optional embodiment: the mounting frame 200 has a lifting groove 300, a lifting block 301 is slidably installed in the lifting groove 300, the lifting block 301 is fixedly installed on the movable arm 201, and two limiting slide rods 302 are fixedly installed on the inner wall of the lifting groove 300, the two limiting slide rods 302 passing through the lifting block 301.

[0029] In an optional embodiment: a drive motor 303 is fixedly installed at the top of the mounting bracket 200, a lead screw 304 is fixedly installed at the output end of the drive motor 303, and a threaded hole 305 is opened on the lifting block 301, and the lead screw 304 is threadedly installed in the threaded hole 305.

[0030] It should be noted that the output end of the drive motor 303 drives the lead screw 304 to rotate. The rotating lead screw 304 drives the lifting block 301 to slide in the lifting groove 300 through the threaded hole 305. The movable lifting block 301 is restricted by the limit slide rod 302 to maintain stability during the lifting process.

[0031] In an optional embodiment, four anti-slip feet 105 are fixedly installed on the bottom side of the base plate 100.

[0032] Working principle of this utility model:

[0033] When using this device, the power module must first be placed between the two positioning clamps 101. Because the position of the power module is defined by the positioning clamps 101, the pins on the power module can be directly and accurately connected to the connection slot 103. At this point, the handle 204 and control switch 205 can be used to control the descent of the enclosure 202. The handle 204 controls the start of the drive motor 303, and the output of the drive motor 303 drives the lead screw 304 to rotate. The rotating lead screw 304 drives the lifting block 301 to slide within the lifting groove 300 through the threaded hole 305. The lifting block 301 is limited by the limiting slide bar 302 to maintain stability during the lifting process. The movable lifting block 301 drives the closed cover 202 to move through the movable arm 201. After the closed cover 202 is lowered, it can completely cover the positioning clamp 101, thereby achieving the function of isolating the live parts. At the same time, the pressure plate 207 is fully in contact with the power module under the compression of the compression spring 206, ensuring that the pins of the power module are stably connected to the connection slot 103. Before the test, the identification code of the power module will be recorded by the camera 209 to avoid missed detection.

[0034] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A power module intelligent test apparatus comprising a backplane (100), characterized by: Two positioning fixtures (101) are fixedly installed on the top side of the base plate (100). A test plate (102) is fixedly installed between the two positioning fixtures (101). A connecting slot (103) is fixedly installed on the test plate (102). A mounting bracket (200) and a visual detection unit (104) are fixedly installed on the base plate (100). Two movable arms (201) are slidably installed on the mounting bracket (200). A closed cover (202) is fixedly installed on the two movable arms (201). A test start switch (203) is fixedly installed on the closed cover (202).

2. The intelligent testing device for a power module according to claim 1, characterized in that: A handle (204) is fixedly installed on the side of the enclosure (202), and a control switch (205) is fixedly installed on the handle (204).

3. The intelligent test apparatus for power module according to claim 1, characterized in that: A compression spring (206) is fixedly installed on the nickel coin of the enclosure (202), and a pressure plate (207) is fixedly installed on the bottom end of the compression spring (206).

4. The intelligent test apparatus for power module according to claim 1, characterized in that: A camera mounting bracket (208) is fixedly mounted on the side of the mounting bracket (200), and a camera (209) is fixedly mounted on the camera mounting bracket (208).

5. The intelligent testing device for a power module according to claim 1, characterized in that: The mounting frame (200) has a lifting groove (300) inside, and a lifting block (301) is slidably installed in the lifting groove (300). The lifting block (301) is fixedly installed on the movable arm (201). Two limiting slide rods (302) are fixedly installed on the inner wall of the lifting groove (300), and the two limiting slide rods (302) pass through the lifting block (301).

6. The intelligent test apparatus for power supply modules of claim 1, wherein: A drive motor (303) is fixedly installed at the top of the mounting bracket (200), and a lead screw (304) is fixedly installed at the output end of the drive motor (303). A threaded hole (305) is opened on the lifting block (301), and the lead screw (304) is threadedly installed in the threaded hole (305).

7. The intelligent test apparatus for power module according to claim 1, characterized in that: Four anti-slip feet (105) are fixedly installed on the bottom side of the base plate (100).