Safety structure for a connector
Patent Information
- Application Number
- CN202522208854.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-20
- Publication Date
- 2026-09-11
- Estimated Expiration
- 2035-10-20
AI Technical Summary
多数仅依靠插杆与套壳的尺寸配合进行定位,缺乏导向和支撑机构,导致插接过程中易出现偏斜,造成插杆弯曲或套壳变形
[0012]与现有技术相比,本实用新型的有益效果是:本申请通过加固座和支持架对导电插杆的有效支撑,以及弹性卡板与卡槽的配合,使得连接器的各个部件连接更加牢固,减少了因松动或晃动导致的接触不良问题,提高了连接器的稳定性和可靠性。防护罩的设置能够防止外界灰尘、水汽等侵蚀连接器,避免因灰尘堆积或水汽进入导致的短路等安全隐患,保障了连接器的安全使用。通过对导电插杆的支撑和防护,减少了导电插杆的损坏风险,同时防护罩对连接器整体的防护作用,降低了外界环境对连接器的影响,从而延长了连接器的使用寿命。并且通过定位槽和辅助斜面的设计,使得插接部与主壳部的插接过程更加方便、准确,提高了安装效率。
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Figure CN224745999U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of connector technology, and in particular to a safety structure for connectors. Background Technology
[0002] In fields such as electronic equipment, power systems, and communication engineering, connectors are core components for achieving circuit conductivity, and their safety and stability directly determine the operational reliability of the entire system. Connectors typically consist of a fixed part, a mating part, conductive elements, and an insulating shell, transmitting current or signals through mating and unmating. In critical scenarios such as industrial control, automotive electronics, and medical devices, connectors not only need to ensure stable conductivity with low contact resistance but also must withstand the effects of complex environmental factors such as vibration, impact, dust, and moisture. Traditional connectors rely solely on simple fixation at both ends for their conductive pins, lacking effective support in the middle. When equipment is in a vibrating environment, the conductive pins are prone to shaking or bending, leading to poor contact with the metal housing. This manifests as signal transmission interruption, increased contact resistance, and even arcing, potentially causing equipment shutdown or fire in severe cases. Furthermore, traditional connector housings are often open or have simple snap-fit structures, making it difficult to effectively prevent external dust and moisture. In humid environments, moisture can easily penetrate the connector, causing corrosion of metal components and a decline in insulation performance.
[0003] Traditional connectors have crude mating and positioning structures. Most rely solely on the dimensional fit between the insert and the housing for positioning, lacking guiding and supporting mechanisms. This makes them prone to misalignment during mating, causing the insert to bend or the housing to deform. Although some connectors have locking devices, the locking strength is insufficient, and they are easily disengaged under vibration or external pulling force. Utility Model Content
[0004] This invention solves the problems in related technologies and proposes a safety structure for connectors.
[0005] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution: A safety structure for a connector includes a fixing part and a plugging part. The fixing part includes a main shell part and an outer ring plate. The outer ring plate is sleeved and installed on the outer side of the main shell part and is integrally formed with the main shell part. Conductive plug rods are uniformly fixedly installed in the main shell part, and a reinforcing seat and support frame for supporting the conductive plug rods are also installed in the main shell part. The plugging part is plugged and fixed in the main shell part, and a plurality of metal sleeves that cooperate with the conductive plug rods are fixedly installed in the plugging part. Protective covers are also sleeved and fixed on the outer sides of the plugging part and the main shell part.
[0006] As a preferred embodiment, the reinforcing seat includes a ring seat and a supporting corner plate. The ring seat is disposed on the inner side of the rear end face of the main shell, and the supporting corner plate is evenly disposed on the outer side of the ring seat. The ring seat, the supporting corner plate and the main shell are integrally formed.
[0007] As a preferred embodiment, the support frame includes an upright plate and an arc-shaped support plate that is fitted onto the conductive plug rod. The upright plate is fixedly installed on the inner side of the main shell, and the arc-shaped support plate is fixedly installed on one end of the upright plate.
[0008] As a preferred embodiment, the insertion part includes an outer cover plate and a core block, the core block being installed on the inner side of the outer cover plate, and the core block being integrally formed with the outer cover plate.
[0009] As a preferred embodiment, the outer cover plate is symmetrically provided with elastic retaining plates on both sides, the elastic retaining plates are integrally formed with the outer cover plate, and the outer side surface of the main shell is provided with a retaining groove corresponding to the elastic retaining plates.
[0010] As a preferred embodiment, the insert block is provided with a positioning groove corresponding to the upright plate, and an auxiliary inclined surface is provided at the inner end of the positioning groove.
[0011] As a preferred embodiment, the protective cover includes an outer cover plate and a curved plate, wherein the curved plate is installed at the upper and lower ends of the outer cover plate, and the curved plate is integrally formed with the outer cover plate.
[0012] Compared with existing technologies, the beneficial effects of this utility model are as follows: This application effectively supports the conductive plug rod through the reinforcing base and support frame, and the cooperation between the elastic retaining plate and the slot makes the connection of each component of the connector more secure, reducing contact problems caused by loosening or shaking, and improving the stability and reliability of the connector. The protective cover prevents external dust and moisture from corroding the connector, avoiding safety hazards such as short circuits caused by dust accumulation or moisture ingress, ensuring the safe use of the connector. By supporting and protecting the conductive plug rod, the risk of damage to the conductive plug rod is reduced. At the same time, the protective cover's overall protection of the connector reduces the impact of the external environment on the connector, thereby extending the connector's service life. Furthermore, the design of the positioning groove and auxiliary bevel makes the insertion process between the plug part and the main shell more convenient and accurate, improving installation efficiency. Attached Figure Description
[0013] Figure 1 This is an exploded structural diagram of the overall structure in an embodiment of this utility model; Figure 2 This is a perspective view of the fixing part, conductive plug and support frame cooperating in an embodiment of this utility model; Figure 3 yes Figure 2 A front view of the device shown; Figure 4 yes Figure 1 A partial enlarged view of part A of the device shown; Figure 5 This is a perspective view of the insertion part and the metal shell in the embodiment of this utility model.
[0014] In the diagram: 1. Fixing part; 11. Main shell part; 111. Slot; 12. Outer ring plate; 2. Conductive insertion rod; 3. Reinforcing seat; 31. Ring seat; 32. Supporting corner plate; 4. Support frame; 41. Vertical plate; 42. Arc-shaped support plate; 5. Insertion part; 51. Outer cover plate; 511. Elastic clamping plate; 52. Insertion block; 521. Positioning groove; 522. Auxiliary inclined surface; 6. Metal casing; 7. Protective cover; 71. Outer cover plate; 72. Curved plate. Detailed Implementation
[0015] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. The following description of at least one exemplary embodiment is merely illustrative and is in no way intended to limit the present utility model or its application or use. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the scope of protection of the present utility model.
[0016] It should be noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the exemplary embodiments according to this application. As used herein, the singular form is intended to include the plural form as well, unless the context clearly indicates otherwise. Furthermore, it should be understood that when the terms "comprising" and / or "including" are used in this specification, they indicate the presence of features, steps, operations, devices, components, and / or combinations thereof.
[0017] Unless otherwise specifically stated, the relative arrangement, numerical expressions, and values of the components and steps described in these embodiments do not limit the scope of this invention. It should also be understood that, for ease of description, the dimensions of the various parts shown in the drawings are not drawn to actual scale. Techniques, methods, and devices known to those skilled in the art may not be discussed in detail, but where appropriate, such techniques, methods, and devices should be considered part of the specification. In all examples shown and discussed herein, any specific values should be interpreted as merely exemplary and not as limitations. Therefore, other examples of exemplary embodiments may have different values. It should be noted that similar reference numerals and letters in the following figures denote similar items; therefore, once an item is defined in one figure, it need not be further discussed in subsequent figures.
[0018] In the description of this utility model, it should be understood that the directional terms such as "front, back, up, down, left, right", "horizontal, vertical, horizontal" and "top, bottom" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description. Unless otherwise stated, these directional terms do not indicate or imply that the device or element referred to must have a specific orientation or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on the scope of protection of this utility model. The directional terms "inner" and "outer" refer to the inner and outer contours relative to the outline of each component itself.
[0019] For ease of description, spatial relative terms such as "above," "over," "on the upper surface of," "above," etc., are used herein to describe the spatial positional relationship of a device or feature as shown in the figures to other devices or features. It should be understood that spatial relative terms are intended to encompass different orientations in use or operation beyond the orientation of the device as described in the figures. For example, if the device in the figures were inverted, a device described as "above" or "above" other devices or structures would subsequently be positioned as "below" or "under" other devices or structures. Thus, the exemplary term "above" can include both "above" and "below." The device may also be positioned in other different ways (rotated 90 degrees or in other orientations), and the spatial relative descriptions used herein will be interpreted accordingly.
[0020] Furthermore, it should be noted that the use of terms such as "first" and "second" to define components is merely for the purpose of distinguishing the corresponding components. Unless otherwise stated, the above terms have no special meaning and therefore cannot be construed as limiting the scope of protection of this utility model.
[0021] Reference Figure 1 , Figure 2 and Figure 3As shown, a safety structure for a connector includes a fixing part 1 and a plugging part 5. The fixing part 1 includes a main shell part 11 and an outer ring plate 12. The outer ring plate 12 is sleeved and installed on the outer side of the main shell part 11, and is integrally formed with the main shell part 11. Conductive plug rods 2 are uniformly fixedly installed in the main shell part 11, and a reinforcing seat 3 and a support frame 4 for supporting the conductive plug rods 2 are also installed in the main shell part 11. The plugging part 5 is plugged and fixed in the main shell part 11, and several metal sleeves 6 that cooperate with the conductive plug rods 2 are fixedly installed in the plugging part 5. A protective cover 7 is also sleeved and fixed on the outer side of the plugging part 5 and the main shell part 11. By setting the fixing part 1 and the plugging part 5, the basic connection function of the connector is realized. The integral formation of the main shell part 11 and the outer ring plate 12 ensures the structural stability of the fixing part 1. The conductive plug rods 2 are uniformly fixedly installed in the main shell part 11 and cooperate with the metal sleeves 6 in the plugging part 5 to realize the conduction of the circuit. The reinforcing base 3 and support frame 4 effectively support the conductive plug 2, preventing it from bending or loosening during use, thus improving its stability and conductivity. The protective cover 7 protects the plug portion 5 and the main housing portion 11, preventing external dust and moisture from corroding the connector, extending its service life, and increasing its safety. The main housing portion 11 and the outer ring plate 12 are preferably made of high-strength engineering plastics, such as polycarbonate (PC) or polyamide (PA), which have good mechanical and insulating properties, ensuring the structural strength and safety of the fixing portion 1. The conductive plug 2 is made of high-purity copper, such as T2 copper, which has good electrical and thermal conductivity. The metal casing 6 is made of copper, such as brass, to ensure good contact conductivity with the conductive plug 2. The reinforcing base 3 and support frame 4 can be made of the same engineering plastic as the main housing portion 11, manufactured using an integrated molding process to ensure structural stability. The protective cover 7 is made of rubber materials, such as silicone rubber, which has good flexibility and sealing properties, and can effectively block dust and moisture.
[0022] Reference Figure 4 As shown, the reinforcing base 3 includes a ring seat 31 and supporting corner plates 32. The ring seat 31 is disposed on the inner side of the rear end face of the main shell 11, and the supporting corner plates 32 are evenly disposed on the outer side of the ring seat 31. The ring seat 31, supporting corner plates 32, and main shell 11 are integrally formed. The ring seat 31 and supporting corner plates 32 of the reinforcing base 3 are integrally formed with the main shell 11, further enhancing the structural strength of the main shell 11. The ring seat 31 is disposed on the inner side of the rear end face of the main shell 11, which can support the rear end of the conductive plug 2. The supporting corner plates 32 are evenly distributed on the outer side of the ring seat 31, which can reinforce the conductive plug 2 from multiple angles, improving the stability of the conductive plug 2 and reducing the risk of damage to the conductive plug 2 due to external forces.
[0023] Reference Figure 3 and Figure 4As shown, the support frame 4 includes a vertical plate 41 and an arc-shaped support plate 42 that is fitted onto the conductive plug 2. The vertical plate 41 is fixedly installed on the inner side of the main housing 11, and the arc-shaped support plate 42 is fixedly installed on one end of the vertical plate 41. The vertical plate 41 of the support frame 4 is fixed to the inner side of the main housing 11, and the arc-shaped support plate 42 is fitted onto the conductive plug 2, providing additional support for the conductive plug 2. The vertical plate 41 serves for positioning and connection, and the fitted design of the arc-shaped support plate 42 with the conductive plug 2 better adapts to the shape of the conductive plug 2, increases the stability of the support, ensures the positional accuracy of the conductive plug 2 during use, and thus improves the conductivity of the connector.
[0024] Reference Figure 5 As shown, the insertion part 5 includes an outer cover plate 51 and a core block 52. The core block 52 is installed on the inner side of the outer cover plate 51, and the core block 52 and the outer cover plate 51 are integrally formed. The integral formation of the outer cover plate 51 and the core block 52 of the insertion part 5 ensures the overall structural strength of the insertion part 5. The core block 52 is installed on the inner side of the outer cover plate 51, which facilitates insertion and mating with the main shell part 11. The integrally formed design makes the insertion part 5 easier to manufacture and also reduces loosening or damage caused by connection problems between components, thus improving the reliability of the insertion part 5. Flexible retaining plates 511 are symmetrically arranged on both sides of the outer cover plate 51. The flexible retaining plates 511 are integrally formed with the outer cover plate 51. The outer side of the main shell part 11 has a corresponding slot 111. The flexible retaining plates 511 on both sides of the outer cover plate 51 cooperate with the slot 111 on the outer side of the main shell part 11 to achieve a firm connection between the insertion part 5 and the main shell part 11. The elastic retaining plate 511 has a certain degree of elasticity and can deform during the insertion process, facilitating insertion into the retaining slot 111. After insertion, the elastic retaining plate 511 returns to its original shape and is tightly locked in the retaining slot 111, preventing the insertion part 5 from loosening or falling off the main housing part 11, thus improving the stability and reliability of the connector connection. The ferrule block 52 has a positioning groove 521 corresponding to the upright plate 41, and an auxiliary inclined surface 522 is provided at the inner end of the positioning groove 521. The positioning groove 521 on the ferrule block 52 corresponds to the upright plate 41 and can play a positioning role during the insertion process, ensuring that the ferrule block 52 is accurately inserted into the main housing part 11. The auxiliary inclined surface 522 at the inner end of the positioning groove 521 can guide the upright plate 41 smoothly into the positioning groove 521, reducing the difficulty of insertion and improving the efficiency and accuracy of insertion. The outer cover plate 51 and the ferrule block 52 are made of high-strength plastic, such as polyoxymethylene (POM), which has high hardness and wear resistance. The 511 flexible plate is made of spring steel, which has good elasticity and toughness, and can maintain good elasticity even after multiple insertions and removals.
[0025] Reference Figure 1As shown, the protective cover 7 includes an outer cover plate 71 and a bent plate 72. The bent plate 72 is installed at both the upper and lower ends of the outer cover plate 71, and the bent plate 72 is integrally formed with the outer cover plate 71. The outer cover plate 71 and the bent plate 72 of the protective cover 7 are integrally formed, and can be tightly fitted onto the outer side surfaces of the insertion part 5 and the main housing part 11. The outer cover plate 71 can prevent external dust, moisture, etc. from entering the connector. The bent plate 72 is installed at both the upper and lower ends of the outer cover plate 71, which can further enhance the protective effect, prevent dust and moisture from entering from the upper and lower ends, provide comprehensive protection for the connector, and extend the service life of the connector.
[0026] In this embodiment, during actual installation, the conductive plug 2 is evenly installed in the main housing 11, and the reinforcing base 3 and support frame 4 are installed simultaneously. This ensures that the ring seat 31 and support corner plate 32 of the reinforcing base 3, and the upright plate 41 and arc-shaped support plate 42 of the support frame 4 are tightly connected to the main housing 11, providing good support for the conductive plug 2. The metal sleeve 6 is fixedly installed in the plug block 52, and then the plug block 52 and the outer cover plate 51 are integrally formed to create the plug-in part 5. The plug-in part 5 is inserted into the main housing 11, so that the elastic retaining plate 511 is engaged in the retaining groove 111, and the upright plate 41 enters the positioning groove 521. Guided by the auxiliary inclined surface 522, the plug block 52 is accurately inserted into the main housing 11. Finally, the protective cover 7 is fitted onto the outer surface of the plug-in part 5 and the main housing 11, so that the outer cover plate 71 and the curved plate 72 fit tightly together, completing the connector installation.
[0027] The above are preferred embodiments of this utility model. Those skilled in the art to which this utility model pertains should not make changes or modifications to the above embodiments. Therefore, this utility model is not limited to the specific embodiments described above. Any obvious improvements, substitutions or modifications made by those skilled in the art based on this utility model shall fall within the protection scope of this utility model.
Claims
1. A safety structure for a connector, comprising a fixing part (1) and a plugging part (5), characterized in that: The fixing part (1) includes a main shell part (11) and an outer ring plate (12). The outer ring plate (12) is sleeved and installed on the outer side of the main shell part (11), and the outer ring plate (12) and the main shell part (11) are integrally formed. The main shell part (11) is uniformly fixedly installed with conductive plugs (2), and the main shell part (11) is also installed with a reinforcing seat (3) and a support frame (4) for supporting the conductive plugs (2). The plug-in part (5) is plugged and fixed in the main shell part (11), and a number of metal sleeves (6) that cooperate with the conductive plugs (2) are fixedly installed in the plug-in part (5). The plug-in part (5) and the outer side of the main shell part (11) are also fitted and fixed with protective covers (7).
2. The safety structure for a connector according to claim 1, characterized in that: The reinforcing seat (3) includes a ring seat (31) and a support corner plate (32). The ring seat (31) is disposed on the inner side of the rear end face of the main shell (11), and the support corner plate (32) is evenly disposed on the outer side of the ring seat (31). The ring seat (31), the support corner plate (32) and the main shell (11) are integrally formed.
3. A safety structure for a connector according to claim 2, characterized in that: The support frame (4) includes a vertical plate (41) and an arc-shaped support plate (42) that is attached to the conductive plug (2). The vertical plate (41) is fixedly installed on the inner side of the main shell (11), and the arc-shaped support plate (42) is fixedly installed on one end of the vertical plate (41).
4. The safety structure for a connector according to claim 3, wherein: The plug-in part (5) includes an outer cover plate (51) and a plug block (52). The plug block (52) is installed on the inner side of the outer cover plate (51), and the plug block (52) and the outer cover plate (51) are integrally formed.
5. A safety structure for a connector according to claim 4, characterized in that: The outer cover plate (51) is symmetrically provided with elastic clamping plates (511) on both sides. The elastic clamping plates (511) are integrally formed with the outer cover plate (51). The outer side surface of the main shell part (11) is provided with a groove (111) corresponding to the elastic clamping plate (511).
6. A safety structure for a connector according to claim 5, characterized in that: The insert block (52) has a positioning groove (521) corresponding to the upright plate (41), and the inner end of the positioning groove (521) is provided with an auxiliary inclined surface (522).
7. The safety structure for a connector according to claim 6, wherein: The protective cover (7) includes an outer cover plate (71) and a curved plate (72). The curved plate (72) is installed on the upper and lower ends of the outer cover plate (71), and the curved plate (72) and the outer cover plate (71) are integrally formed.