A polishing liquid splash preventing buffer device
Patent Information
- Application Number
- CN202522200122.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-17
- Publication Date
- 2026-09-15
- Estimated Expiration
- 2035-10-17
AI Technical Summary
[0004]针对现有技术的不足,本实用新型提供了一种研磨液防止飞溅缓冲装置,解决了因被动回收机制依赖重力自流且缺乏主动刮集功能,导致了研磨液回收率不高、原料浪费过多、生产成本激增的问题
1.通过隔离罩与隔离板配合封闭研磨工位,表面疏水层缓冲并防止飞溅,电机驱动右侧齿轮经传动带带动左侧齿轮,使两第一丝杆转动,通过套筒限制带动两伸缩筒及刮板上下移动,刮除残留研磨液至回收组件,该结构通过刮板联动机构可自动清理残留液滴,提升研磨液回收率,减少浪费,同时降低人工清理成本与操作负担;
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Figure CN224750997U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of grinding auxiliary equipment, and in particular to a buffer device for preventing grinding fluid from splashing. Background Technology
[0002] A slurry splash prevention buffer device is a key auxiliary device used in precision grinding processes. Through an effective sealing and recycling mechanism, it ensures a clean working environment. In the field of modern precision manufacturing, the efficient utilization of slurry is directly related to production costs and processing quality. Therefore, intelligent and efficient protective devices are of great significance for improving production process levels.
[0003] However, existing anti-splash devices have obvious problems with insufficient recycling efficiency. Traditional equipment relies on gravity-fed passive recycling, and a large amount of grinding fluid remains on the inner wall of the protective cover and cannot be effectively collected. This recycling defect not only wastes raw materials, but also leads to high production costs. Based on this, an anti-splash buffer device for grinding fluid is proposed to solve the above problems. Utility Model Content
[0004] To address the shortcomings of existing technologies, this utility model provides a grinding slurry anti-splash buffer device, which solves the problems of low grinding slurry recovery rate, excessive raw material waste, and soaring production costs caused by the passive recovery mechanism relying on gravity flow and lacking active scraping function.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a grinding fluid anti-splash buffer device, comprising a base; and a first lead screw, an isolation cover fixedly installed on the upper rear side of the base, an isolation plate provided on the upper front side of the base, left and right symmetrical sleeves fixedly installed on the upper end of the isolation cover, gears rotatably connected to the upper ends of the sleeves, a connecting platform fixedly installed on the right end of the right sleeve, a motor fixedly installed on the top inner side of the connecting platform, the output end of the motor fixedly connected to the right gear, the motor driving the right gear to rotate, a transmission belt sleeved on the outer surface of the two gears, two first lead screws rotatably connected to the inner upper end of their corresponding sleeves, two first lead screws fixedly connected to their corresponding two gears, a telescopic cylinder threadedly connected to the outer surface of the first lead screw, a scraper fixedly installed on the lower end of the telescopic cylinder, an opening and closing assembly and an auxiliary assembly provided on the upper front side of the base, and a recycling assembly provided inside the base.
[0006] By setting up an isolation cover and isolation plate, the grinding station can be sealed off in combination, effectively preventing the grinding fluid from splashing. A hydrophobic layer is provided on the surface of the isolation cover and isolation plate. The hydrophobic layer indirectly and effectively buffers and prevents secondary splashing by changing the behavior of the droplets. Then, by setting up a motor, the right gear is rotated when the motor runs. When the right gear rotates, it drives the left gear to rotate synchronously through the transmission belt. Thus, when the two gears rotate, they drive the two first lead screws to rotate synchronously. When the two first lead screws rotate, they restrict the rotation of the telescopic cylinders inside through two sleeves, thereby driving the two telescopic cylinders to move up and down synchronously. When the two telescopic cylinders move, they drive the scraper to move up and down. When the grinding work is completed, the remaining grinding fluid that has not slid off the surface of the isolation cover and isolation plate is scraped off and put into the recycling component. This achieves the goal of maximizing the recovery of grinding fluid, which solves the problem that the existing grinding fluid anti-splash buffer device relies on gravity flow for passive recovery mechanism and lacks active scraping function, resulting in low grinding fluid recovery rate, excessive raw material waste and soaring production costs.
[0007] Furthermore, the opening and closing assembly includes a main lifting frame, which is fixedly connected to the upper front side of the base. A knob is rotatably connected to the upper end of the main lifting frame, and a transmission component is installed inside the main lifting frame.
[0008] Furthermore, the transmission component includes a second lead screw, the two ends of which are rotatably connected to the inner wall of the main lifting frame. A knob is fixedly connected to the second lead screw and is used to drive the second lead screw to rotate. A sliding element is provided on the outer surface of the second lead screw.
[0009] Furthermore, the sliding component includes a main slider, which is threadedly connected to a second lead screw. The left end of the main slider is fixedly connected to the right end of the isolation plate. When the second lead screw rotates, it drives the main slider and the isolation plate to move.
[0010] Furthermore, the auxiliary components include a secondary lifting frame, which is fixedly connected to the upper front side of the base. A limit rod is fixedly installed inside the secondary lifting frame, and a secondary slider is slidably connected to the outer surface of the limit rod. The right end of the secondary slider is fixedly connected to the left end of the isolation plate. When the isolation plate moves, the secondary slider is driven to slide on the limit rod.
[0011] Furthermore, the recycling component includes a liquid receiving chamber, which is fixedly connected to the interior of the base, and a drainage component is provided at the left end of the base.
[0012] Furthermore, the drainage component includes a main pipe, and the left end of the liquid receiving chamber and the base are all provided with installation grooves. The main pipe is fixedly installed inside the installation groove. A liquid pump is fixedly installed at the left end of the main pipe, and a secondary pipe is fixedly installed at the left end of the liquid pump.
[0013] Compared with the prior art, the technical solution of this application has the following beneficial effects: 1. The grinding station is enclosed by an isolation cover and isolation plate. The surface hydrophobic layer buffers and prevents splashing. The motor drives the right gear through the transmission belt to drive the left gear, causing the two first lead screws to rotate. The sleeve restricts the movement of the two telescopic cylinders and scrapers up and down, scraping away the residual grinding liquid to the recovery component. This structure can automatically clean the residual droplets through the scraper linkage mechanism, improve the grinding liquid recovery rate, reduce waste, and reduce manual cleaning costs and operating burden. 2. By rotating the knob to drive the second lead screw to rotate, under the rotation restriction of the main slider by the main lifting frame, the main slider and the isolation plate move up and down, controlling the opening and closing of the sealed space formed by the isolation cover and the isolation plate. This structure can effectively isolate the grinding station to prevent splashing, and can quickly open the space for easy operation, taking into account both safety and convenience. Attached Figure Description
[0014] Figure 1 This is a three-dimensional structural diagram of the present invention; Figure 2 This is a schematic diagram of the sleeve structure of this utility model; Figure 3 This is a schematic diagram of the main lifting frame structure of this utility model; Figure 4 This is a schematic diagram of the auxiliary lifting frame structure of this utility model; Figure 5 This is a schematic diagram of the liquid receiving chamber structure of this utility model.
[0015] In the diagram: 1. Base; 2. Isolation cover; 3. Isolation plate; 4. Sleeve; 5. Gear; 6. Connecting platform; 7. Motor; 8. Transmission belt; 9. First lead screw; 10. Telescopic cylinder; 11. Scraper; 12. Main lifting frame; 13. Knob; 14. Second lead screw; 15. Main slider; 16. Secondary lifting frame; 17. Limiting rod; 18. Secondary slider; 19. Liquid receiving tank; 20. Mounting slot; 21. Main pipeline; 22. Liquid pump; 23. Secondary pipeline. Detailed Implementation
[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0017] Please see Figures 1-5This utility model provides an embodiment of a grinding fluid anti-splash buffer device, including a base 1; it also includes a first lead screw 9, an isolation cover 2 is fixedly installed on the upper rear side of the base 1, an isolation plate 3 is provided on the upper front side of the base 1, a left and right symmetrical sleeve 4 is fixedly installed on the upper end of the isolation cover 2, a gear 5 is rotatably connected to the upper end of the sleeve 4, a connecting platform 6 is fixedly installed on the right end of the right sleeve 4, a motor 7 is fixedly installed on the inner top of the connecting platform 6, the output end of the motor 7 is fixedly connected to the right gear 5, the motor 7 is used to drive the right gear 5 to rotate, a transmission belt 8 is sleeved on the outer surface of the two gears 5, two first lead screws 9 are rotatably connected to the inner upper end of their corresponding sleeves 4, two first lead screws 9 are fixedly connected to their corresponding two gears 5, a telescopic cylinder 10 is threadedly connected to the outer surface of the first lead screw 9, a scraper 11 is fixedly installed on the lower end of the telescopic cylinder 10, an opening and closing component and an auxiliary component are provided on the upper front side of the base 1, and a recycling component is provided inside the base 1.
[0018] In this embodiment, by setting up an isolation cover 2 and an isolation plate 3, the grinding station can be sealed off in combination, effectively preventing the grinding liquid from splashing. A hydrophobic layer is provided on the surface of the isolation cover 2 and the isolation plate 3. The hydrophobic layer indirectly and effectively buffers and prevents secondary splashing by changing the behavior of the droplets. Then, by setting up a motor 7, the right gear 5 is driven to rotate when the motor 7 is running. When the right gear 5 rotates, it drives the left gear 5 to rotate synchronously through the transmission belt 8. Thus, when the two gears 5 rotate, they drive the two first lead screws 9 to rotate synchronously. When the two first lead screws 9 rotate, they restrict the rotation of the telescopic cylinders 10 inside their respective sleeves 4, thereby driving the two telescopic cylinders 10 to move up and down synchronously. When the two telescopic cylinders 10 move, they drive the scraper 11 to move up and down. When the grinding work is completed, the grinding liquid remaining on the surface of the isolation cover 2 and the isolation plate 3 that has not slid off by itself is scraped off and put into the recycling component, thereby maximizing the recycling of grinding liquid.
[0019] It should be noted that the scraper 11 is made of flexible silicone rubber to ensure that it can scrape the liquid cleanly without abrading the surfaces of the isolation cover 2 and the isolation plate 3. After the grinding work is completed, the external controller sends a signal to automatically start the motor 7, which drives the scraper 11 to move downward to scrape the liquid. After the scraper 11 moves to the bottom predetermined position, it pauses for a moment to allow the liquid to collect and drip. Then the motor 7 automatically rotates in the opposite direction, driving the scraper 11 to rise and reset to the top standby position, preparing for the next processing cycle.
[0020] Please see Figure 3 , Figure 4In this embodiment, the opening and closing assembly includes a main lifting frame 12, which is fixedly connected to the upper front side of the base 1. A knob 13 is rotatably connected to the upper end of the main lifting frame 12. A transmission component is provided inside the main lifting frame 12, including a second lead screw 14. The two ends of the second lead screw 14 are rotatably connected to the inner wall of the main lifting frame 12. The knob 13 is fixedly connected to the second lead screw 14 and is used to drive the second lead screw 14 to rotate. A sliding component is provided on the outer surface of the second lead screw 14, including a main slider 15. The main slider 15 is connected to the second lead screw 14. The main slider 15 is fixedly connected to the right end of the isolation plate 3 via a threaded connection. When the second lead screw 14 rotates, it drives the main slider 15 and the isolation plate 3 to move. By setting a knob 13, rotating the knob 13 drives the second lead screw 14 to rotate. When the second lead screw 14 rotates, it restricts the rotation of the main slider 15 through the main lifting frame 12, thereby driving the main slider 15 to move up and down. When the main slider 15 moves, it drives the isolation plate 3 to move up and down, thereby controlling the opening and closing of the sealed space composed of the isolation cover 2 and the isolation plate 3, so as not to affect the normal operation of the grinding station by the staff.
[0021] In this embodiment, the auxiliary component includes a secondary lifting frame 16, which is fixedly connected to the upper front side of the base 1. A limit rod 17 is fixedly installed inside the secondary lifting frame 16, and a secondary slider 18 is slidably connected to the outer surface of the limit rod 17. The right end of the secondary slider 18 is fixedly connected to the left end of the isolation plate 3. When the isolation plate 3 moves, the secondary slider 18 is driven to slide on the limit rod 17.
[0022] It should be noted that by setting the secondary slider 18, since the secondary slider 18 is fixedly connected to the isolation plate 3, the secondary slider 18 moves synchronously when the isolation plate 3 moves. Furthermore, by setting the limiting rod 17 to restrict the degree of freedom of the secondary slider 18, support is provided for the other side of the isolation plate 3, thereby achieving the purpose of assisting the isolation plate 3 to move stably.
[0023] Please see Figure 5In this embodiment, the recovery component includes a liquid receiving chamber 19, which is fixedly connected to the interior of the base 1. A flow guide is provided at the left end of the base 1, which includes a main pipe 21. Both the liquid receiving chamber 19 and the left end of the base 1 are provided with mounting grooves 20. The main pipe 21 is fixedly installed inside the mounting grooves 20. A liquid pump 22 is fixedly installed at the left end of the main pipe 21, and a secondary pipe 23 is fixedly installed at the left end of the liquid pump 22. By setting up the liquid receiving chamber 19, the grinding liquid flowing down from the secondary slider 18 and the isolation plate 3 is collected. Then, by setting up the liquid pump 22, when the liquid pump 22 is running, the grinding liquid recovered inside the liquid receiving chamber 19 is pumped into the secondary pipe 23 through the main pipe 21. Finally, the worker can complete the recovery work by connecting at the outlet of the secondary pipe 23, thereby achieving the purpose of recovering splashed grinding liquid.
[0024] The working principle of the above embodiments is as follows: The isolation cover 2 and the isolation plate 3 together form a closed space to prevent the polishing fluid from splashing. The hydrophobic layer on its surface can effectively buffer and reduce secondary splashing of droplets. The motor 7 drives the right gear 5 to rotate, which drives the left gear 5 to rotate synchronously through the transmission belt 8, thereby causing the two first lead screws 9 to rotate, driving the telescopic cylinder 10 and the scraper 11 to move up and down, scraping off the residual polishing fluid attached to the surface of the isolation cover 2 and the isolation plate 3. The scraped polishing fluid flows into the liquid receiving chamber 19 inside the base 1, and is pumped out and recovered by the liquid pump 22 through the main pipe 21 and the secondary pipe 23. By turning the knob 13, the second lead screw 14 is driven to rotate, driving the main slider 15 and the isolation plate 3 to rise and fall to open and close the operating space. The secondary slider 18 and the limit rod 17 assist the isolation plate 3 to move stably.
[0025] It should be noted that the control method of this utility model is controlled by a controller. The control circuit of the controller can be implemented by those skilled in the art through simple programming. The power supply is also common knowledge in the field. Furthermore, this utility model is mainly used to protect mechanical devices, so the control method and circuit connection will not be explained in detail here.
[0026] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
[0027] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A buffer device for preventing splashing of grinding fluid, comprising a base (1); characterized in that: It also includes a first lead screw (9), an isolation cover (2) fixedly installed on the upper rear side of the base (1), an isolation plate (3) provided on the upper front side of the base (1), a left and right symmetrical sleeve (4) fixedly installed on the upper end of the isolation cover (2), a gear (5) rotatably connected to the upper end of the sleeve (4), a connecting platform (6) fixedly installed on the right end of the right sleeve (4), a motor (7) fixedly installed on the inner top of the connecting platform (6), the output end of the motor (7) is fixedly connected to the right gear (5), and the motor (7) is used to drive The right gear (5) rotates. The outer surfaces of the two gears (5) are fitted with transmission belts (8). The two first lead screws (9) are rotatably connected to the upper inner end of their corresponding sleeves (4). The two first lead screws (9) are fixedly connected to their corresponding two gears (5). The outer surface of the first lead screw (9) is threaded with a telescopic cylinder (10). The lower end of the telescopic cylinder (10) is fixedly installed with a scraper (11). The upper front side of the base (1) is provided with an opening and closing assembly and an auxiliary assembly. The inside of the base (1) is provided with a recycling assembly.
2. The grinding fluid anti-splash buffer device according to claim 1, characterized in that: The opening and closing assembly includes a main lifting frame (12), which is fixedly connected to the upper front side of the base (1). A knob (13) is rotatably connected to the upper end of the main lifting frame (12), and a transmission component is provided inside the main lifting frame (12).
3. The grinding fluid anti-splash buffer device according to claim 2, characterized in that: The transmission component includes a second lead screw (14), the two ends of which are rotatably connected to the inner wall of the main lifting frame (12), and a knob (13) is fixedly connected to the second lead screw (14). The knob (13) is used to drive the second lead screw (14) to rotate. A sliding element is provided on the outer surface of the second lead screw (14).
4. The grinding fluid anti-splash buffer device according to claim 3, characterized in that: The sliding component includes a main slider (15), which is threadedly connected to a second lead screw (14). The left end of the main slider (15) is fixedly connected to the right end of the isolation plate (3). When the second lead screw (14) rotates, it drives the main slider (15) and the isolation plate (3) to move.
5. The grinding fluid anti-splash buffer device according to claim 1, characterized in that: The auxiliary components include a secondary lifting frame (16), which is fixedly connected to the upper front side of the base (1). A limit rod (17) is fixedly installed inside the secondary lifting frame (16), and a secondary slider (18) is slidably connected to the outer surface of the limit rod (17). The right end of the secondary slider (18) is fixedly connected to the left end of the isolation plate (3). When the isolation plate (3) moves, the secondary slider (18) is driven to slide on the limit rod (17).
6. The grinding fluid anti-splash buffer device according to claim 1, characterized in that: The recycling component includes a liquid receiving chamber (19), which is fixedly connected to the interior of the base (1), and a drain is provided at the left end of the base (1).
7. A grinding fluid anti-splash buffer device according to claim 6, characterized in that: The drainage device includes a main pipe (21), a liquid receiving tank (19), and a base (1). The left end of each of the two devices has an installation groove (20). The main pipe (21) is fixedly installed inside the installation groove (20). A liquid pump (22) is fixedly installed at the left end of the main pipe (21), and a secondary pipe (23) is fixedly installed at the left end of the liquid pump (22).