A forging device for high-strength automobile gear die forgings

Abstract

The utility model provides a kind of forging device for high-strength automobile gear die forging, it is related to forging device technical field.This kind of forging device for high-strength automobile gear die forging, including machine body, the inside of machine body is equipped with casting table, and the upper of casting table is equipped with hydraulic disc, the side of machine body is equipped with support table, and the upper of support table is equipped with drive cylinder, the output end of drive cylinder is fixedly connected with telescopic link.The utility model first places casting on casting table, then carries out forging to casting on casting table by hydraulic disc, after forging is completed, can take out casting on casting table, then start drive cylinder and drive telescopic link to move, then telescopic link will promote cleaning plate to move to the side of casting table, and the cleaning plate of moving will push the residue remaining on the surface of casting table to the side of collecting device, keep the neat and clean of the surface of casting table, avoid residue remaining to adhere on forging during forging process, improve forging quality.

Description

Technical Field

[0001] This application relates to the field of forging equipment technology, and more particularly to a forging apparatus for high-strength automotive gear forgings. Background Technology

[0002] Automotive gear forgings are mechanical components with teeth on the rim that can continuously mesh to transmit motion and power. They are an important part of the automotive transmission system. Hot forging presses are important equipment used to forge automotive gear dies. Through precise mechanical structures and automated control, they achieve high-precision plastic deformation of metal materials and are an indispensable forging device in automotive gear manufacturing.

[0003] However, after the hot forging press completes the forging process, there will be material residues left on the forging table. These residues are at a high temperature and may stick to the forging table, making them difficult to clean. If they are not cleaned in time, they may adhere to the forgings during the next forging process, affecting the forging accuracy. Utility Model Content

[0004] This application provides a forging apparatus for high-strength automotive gear forgings to solve the problems of forging apparatus.

[0005] This application provides a forging apparatus for high-strength automotive gear forgings, including a machine body, a casting table inside the machine body, a hydraulic plate above the casting table, a support platform on one side of the machine body, a drive cylinder above the support platform, a telescopic rod fixedly connected to the output end of the drive cylinder, and a cleaning plate fixedly connected to one end of the telescopic rod through the side wall of the machine body. A collection device is provided on the other side of the casting table. First, the casting is placed on the casting table. Then, the casting is forged by a hydraulic disc. After forging, the casting can be removed from the casting table. Then, the drive cylinder is activated to move the telescopic rod. The telescopic rod will then push the cleaning plate to one side of the casting table. The moving cleaning plate will push the residue remaining on the surface of the casting table to one side of the collection device, keeping the surface of the casting table clean and tidy, and preventing the residue from adhering to the forging during the forging process, thus improving the forging quality.

[0006] Preferably, the collection device includes a collection chamber opened on one side of the casting table, and a collection drawer is slidably connected to the inner wall of the collection chamber. Two connecting blocks are fixedly connected to the side wall of the collection drawer, and a connecting rod is fixedly connected to the side wall of the connecting blocks. When the cleaning plate pushes the residue on the casting table to the top of the collection bin, the residue will slide into the collection drawer inside the collection bin for centralized processing. When some residue accumulates in the collection drawer, the connecting rod can be pulled to slide the collection drawer out of the collection bin and clean the residue accumulated in the collection drawer.

[0007] Preferably, the top surface of the collection drawer is provided with a guide slope; By setting guide ramps, when the cleaning plate pushes the residue on the surface of the casting table to one side of the collection drawer, the residue will slide down the guide ramps on the surface of the collection drawer into the inside of the collection drawer, and will not accumulate on the surface of the collection drawer, making it convenient to collect the residue.

[0008] Preferably, a rotating rubber sleeve is rotatably fitted on the side wall of the connecting rod; By incorporating a rotating rubber sleeve, the comfort of pulling the connecting rod is improved, making it easier to pull the connecting rod to retrieve the collection drawer.

[0009] Preferably, the inside of the collection compartment is equipped with a magnetic plate, and the magnetic plate is magnetically connected to the collection drawer; By installing a magnetic plate, when the collection drawer is inside the collection compartment, the magnetic plate will be magnetically connected to the side wall of the collection drawer, thereby fixing the collection drawer in place, preventing it from moving around randomly, and improving the stability of the collection drawer when collecting residue.

[0010] Preferably, a beveled scraper is fixedly connected to the side wall of the cleaning plate; By setting up a slanted scraper, when the cleaning plate cleans the residue on the surface of the casting table, the slanted scraper will scrape off the residue that is stuck to the surface of the casting table, making it easier for the cleaning plate to push these residues afterward, thus improving cleaning efficiency.

[0011] Preferably, a cleaning brush is fixedly connected to the bottom surface of the cleaning plate; By setting up cleaning brushes, when the cleaning plate pushes out residue, the cleaning brushes on the surface of the cleaning plate will sweep away the dust that is difficult to clean on the surface of the casting table, thus improving the cleanliness of the cleaning.

[0012] Beneficial effects: Considering the issues with the forging equipment, the casting is first placed on the casting table. Then, the casting on the casting table is forged by a hydraulic disc. After forging is completed, the casting can be removed from the casting table. Then, the drive cylinder is activated to move the telescopic rod. The telescopic rod will then push the cleaning plate to one side of the casting table. The moving cleaning plate will push the residue remaining on the surface of the casting table to one side of the collection device, keeping the surface of the casting table clean and tidy, and preventing the residue from adhering to the forging during the forging process, thus improving the forging quality.

[0013] The above description is merely an overview of the technical solutions of the embodiments of this application. In order to better understand the technical means of the embodiments of this application and to implement them in accordance with the contents of the specification, and to make the above and other objects, features and advantages of the embodiments of this application more obvious and understandable, specific implementation methods of this application are described below. Attached Figure Description

[0014] To more clearly illustrate the technical solutions of the embodiments of this application, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0015] Figure 1 This is a schematic diagram of the overall structure of a forging device for high-strength automotive gear forgings according to the present invention. Figure 2 This is one of the side view structural schematic diagrams of a forging device for high-strength automotive gear forgings according to this utility model; Figure 3 for Figure 2 Enlarged structural diagram of section A in the middle; Figure 4 This is the second side view of a forging device for high-strength automotive gear forgings according to the present invention. Figure 5 for Figure 4 Enlarged structural diagram of section B.

[0016] Explanation of reference numerals in the attached figures: 1. Machine body; 2. Casting table; 3. Hydraulic plate; 4. Support platform; 5. Drive cylinder; 6. Telescopic rod; 7. Cleaning plate; 8. Collection bin; 9. Collection drawer; 10. Guide slope; 11. Connecting block; 12. Connecting rod; 13. Rotating rubber sleeve; 14. Magnetic plate; 15. Sloping scraper; 16. Cleaning brush. Detailed Implementation

[0017] To make the objectives, technical solutions, and advantages of the embodiments of this application clearer, the technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.

[0018] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains; the terminology used herein in the specification of the application is for the purpose of describing particular embodiments only and is not intended to limit the application; the terms “comprising” and “having”, and any variations thereof, in the specification, claims and drawings of this application are intended to cover non-exclusive inclusion.

[0019] The term "embodiment" as used herein means that a particular feature, structure, or characteristic described in connection with an embodiment may be included in at least one embodiment of this application. The appearance of the phrase "embodiment" in various places throughout the specification does not necessarily refer to the same embodiment, nor is it a separate or alternative embodiment mutually exclusive with other embodiments. It will be explicitly and implicitly understood by those skilled in the art that the embodiments described herein can be combined with other embodiments.

[0020] The directional terms appearing in the following description refer to the directions shown in the figures and are not intended to limit the specific structure of this application. For example, in the description of this application, terms such as "center," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," and "circumferential" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the figures. They are used only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this application.

[0021] In the description of this application, it should be noted that, unless otherwise expressly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, "connection" or "joining" in mechanical structures can refer to a physical connection, such as a fixed connection, for example, a connection fixed by fasteners, such as a connection fixed by screws, bolts, or other fasteners; a physical connection can also be a detachable connection, such as a snap-fit ​​or interlocking connection; a physical connection can also be an integral connection, such as a connection formed by welding, bonding, or integral molding. Those skilled in the art can understand the specific meaning of the above terms in this application based on the specific circumstances.

[0022] To enable those skilled in the art to better understand the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings.

[0023] This utility model provides, for example Figure 1-5The forging apparatus shown includes a machine body 1, a casting table 2 inside the machine body 1, a hydraulic plate 3 above the casting table 2, a support platform 4 on one side of the machine body 1, and a drive cylinder 5 above the support platform 4. A telescopic rod 6 is fixedly connected to the output end of the drive cylinder 5, and one end of the telescopic rod 6 penetrates the side wall of the machine body 1 and is fixedly connected to a cleaning plate 7. A collection device is provided on the other side of the casting table 2. First, the casting is placed on the casting table 2. Then, the hydraulic plate 3 forges the casting on the casting table 2. After forging, the casting can be removed from the casting table 2. Then, the drive cylinder 5 is activated to move the telescopic rod 6. The telescopic rod 6 then pushes the cleaning plate 7 to one side of the casting table 2. The moving cleaning plate 7 pushes the residue remaining on the surface of the casting table 2 towards the collection device, keeping the surface of the casting table 2 clean and preventing residual residue from adhering to the forging during the forging process, thus improving the forging quality.

[0024] In this utility model, the collection device includes a collection chamber 8 located on one side of the casting table 2, and a collection drawer 9 is slidably connected to the inner wall of the collection chamber 8. Two connecting blocks 11 are fixedly connected to the side wall of the collection drawer 9, and a connecting rod 12 is fixedly connected to the side wall of the connecting blocks 11. When the cleaning plate 7 pushes the residue on the casting table 2 to the top of the collection chamber 8, the residue will slide into the collection drawer 9 inside the collection chamber 8 for convenient centralized processing. When some residue accumulates in the collection drawer 9, the connecting rod 12 can be pulled to slide the collection drawer 9 out of the collection chamber 8 to clean the residue accumulated in the collection drawer 9.

[0025] In this utility model, a guide slope 10 is provided on the top surface of the collection drawer 9. By providing the guide slope 10, when the cleaning plate 7 pushes the residue on the surface of the casting table 2 to one side of the collection drawer 9, it will slide down along the guide slope 10 on the surface of the collection drawer 9 into the interior of the collection drawer 9, and will not accumulate on the surface of the collection drawer 9, making it convenient to collect these residues.

[0026] In this utility model, a rotating rubber sleeve 13 is rotatably sleeved on the side wall of the connecting rod 12; by setting the rotating rubber sleeve 13, the rotating rubber sleeve 13 will improve the comfort when pulling the connecting rod 12 and make it easier to pull the connecting rod 12 to take out the collection drawer 9.

[0027] In this utility model, the inside of the collection compartment 8 is provided with a magnetic plate 14, and the magnetic plate 14 is magnetically connected to the collection drawer 9. By setting the magnetic plate 14, when the collection drawer 9 is located inside the collection compartment 8, the magnetic plate 14 will be magnetically connected to the side wall of the collection drawer 9, thereby fixing the collection drawer 9, preventing the collection drawer 9 from moving at will, and improving the stability of the collection drawer 9 when collecting residue.

[0028] In this utility model, a slanted scraper 15 is fixedly connected to the side wall of the cleaning plate 7. By setting the slanted scraper 15, when the cleaning plate 7 cleans the residue on the surface of the casting table 2, the slanted scraper 15 will scrape off the residue that is stuck to the surface of the casting table 2, making it easier for the cleaning plate 7 to push these residues afterward, thus improving the cleaning efficiency.

[0029] In this utility model, a cleaning brush 16 is fixedly connected to the bottom surface of the cleaning plate 7; by setting the cleaning brush 16, when the cleaning plate 7 pushes the residue, the cleaning brush 16 on the surface of the cleaning plate 7 will clean the dust that is not easy to clean on the surface of the casting table 2, thereby improving the cleanliness.

[0030] Working principle: When using this forging device for high-strength automotive gear forgings, the casting is first placed on the casting table 2. Then, the casting on the casting table 2 is forged by the hydraulic plate 3. After forging is completed, the casting can be removed from the casting table 2. Then, the drive cylinder 5 is started to move the telescopic rod 6. The telescopic rod 6 will then push the cleaning plate 7 to one side of the casting table 2. The moving cleaning plate 7 will push the residue remaining on the surface of the casting table 2 to one side of the collection device, keeping the surface of the casting table 2 clean and tidy, and preventing the residue from adhering to the forging during the forging process, thus improving the forging quality.

[0031] When the cleaning plate 7 pushes the residue on the casting table 2 to the top of the collection chamber 8, the residue will slide into the collection drawer 9 inside the collection chamber 8 for centralized processing. After some residue accumulates in the collection drawer 9, the connecting rod 12 can be pulled to slide the collection drawer 9 out of the collection chamber 8 to clean the residue accumulated in the collection drawer 9.

[0032] The above-described embodiments are only used to illustrate the technical solutions of this application, and are not intended to limit them. Although this application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this application.

Claims

1. A forging apparatus for high strength automotive gear die forgings comprising a body (1) characterised in that: The machine body (1) is provided with a casting table (2) inside, and a hydraulic plate (3) is provided above the casting table (2). A support platform (4) is provided on one side of the machine body (1), and a drive cylinder (5) is provided above the support platform (4). A telescopic rod (6) is fixedly connected to the output end of the drive cylinder (5), and one end of the telescopic rod (6) passes through the side wall of the machine body (1) and is fixedly connected to a cleaning plate (7). A collection device is provided on the other side of the casting table (2).

2. A forging apparatus for high strength automotive gear die forgings as claimed in claim 1, wherein: The collection device includes a collection chamber (8) opened on one side of the casting table (2), and a collection drawer (9) is slidably connected to the inner wall of the collection chamber (8). Two connecting blocks (11) are fixedly connected to the side wall of the collection drawer (9), and a connecting rod (12) is fixedly connected to the side wall of the connecting block (11).

3. A forging apparatus for high strength automotive gear die forgings as claimed in claim 2 wherein: The top surface of the collection drawer (9) is provided with a guide slope (10).

4. A forging apparatus for high strength automotive gear die forgings as claimed in claim 2 wherein: A rotating rubber sleeve (13) is rotatably sleeved on the side wall of the connecting rod (12).

5. A forging apparatus for high strength automotive gear die forgings as defined in claim 2 wherein: The collection compartment (8) is equipped with a magnetic plate (14), and the magnetic plate (14) is magnetically connected to the collection drawer (9).

6. A forging apparatus for high strength automotive gear die forgings as defined in claim 1 wherein: The side wall of the cleaning plate (7) is fixedly connected to a beveled shovel (15).

7. A forging apparatus for high strength automotive gear die forgings as defined in claim 1 wherein: A cleaning brush (16) is fixedly connected to the bottom surface of the cleaning plate (7).

Images