A polishing apparatus
Patent Information
- Application Number
- CN202521964592.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-11
- Publication Date
- 2026-09-18
- Estimated Expiration
- 2035-09-11
AI Technical Summary
[0004]本实用新型的目的是提供一种抛光装置,以解决上述现有技术存在的问题,增大了抛光垫与安装轮的连接面积和连接强度,使得抛光垫在抛光过程中不易产生松动、局部起皱的情况,能够进行长时间的抛光作业,避免了由于抛光垫松动导致的频繁停机修整、更换,降低抛光效率的问题
本实用新型通过在安装轮的周向壁面上固定魔术贴,利用魔术贴固定抛光垫,能够使抛光垫各处均与安装轮的周向壁面实现连接,增大了抛光垫与安装轮的连接面积和连接强度,使得抛光垫在抛光过程中不易产生松动、局部起皱的情况,能够进行长时间的抛光作业,避免了由于抛光垫松动导致的频繁停机修整、更换,降低抛光效率的问题。
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Figure CN224765074U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of workpiece polishing technology, and in particular to a polishing device. Background Technology
[0002] Polishing is a method of surface finishing. Generally, for parts, polishing can further reduce the roughness of the surface, obtain a bright appearance, and eliminate surface defects. After polishing, parts that are then coated with materials such as electroplating or spraying not only have a bright and beautiful appearance, but also have significantly improved mechanical properties.
[0003] Traditional polishing wheels use fixed polishing pads to polish workpieces. However, due to the combined effects of the rapid rotation of the polishing wheel and the friction between the polishing pad and the workpiece, the polishing pad is prone to loosening. This requires frequent machine stops for workers to repair or replace the polishing pad, which affects normal work efficiency. Utility Model Content
[0004] The purpose of this invention is to provide a polishing device to solve the problems existing in the prior art. It increases the connection area and connection strength between the polishing pad and the mounting wheel, making it less likely for the polishing pad to loosen or wrinkle during the polishing process. This allows for long-term polishing operations and avoids the problem of frequent downtime for repair and replacement due to loose polishing pads, which reduces polishing efficiency.
[0005] To achieve the above objectives, this utility model provides the following solution: A polishing apparatus includes a mounting platform, a mounting wheel, a polishing pad, Velcro, and a drive mechanism. The mounting platform is provided with the drive mechanism and the mounting wheel. The drive mechanism is kinetically connected to the mounting wheel to drive the mounting wheel to rotate. One side of the Velcro is fixed to the circumferential wall of the mounting wheel, and the other side of the Velcro is fixed to the inner surface of the polishing pad. The polishing pad is fixed to the circumferential wall of the mounting wheel by the Velcro. The circumferential wall of the mounting wheel is also provided with a mounting hole with internal threads and a fastening screw threaded into the mounting hole. The fastening screw presses the polishing pad tightly. Along the radial direction of the mounting wheel, the end of the fastening screw is located inside the circular polishing trajectory of the polishing pad.
[0006] In one embodiment, the hook side of the hook and loop fastener is fixed to the circumferential wall of the mounting wheel, and the loop side of the hook and loop fastener is fixed to the inner surface of the polishing pad.
[0007] As one embodiment, the hook side of the Velcro is bonded to the circumferential wall of the mounting wheel.
[0008] As one embodiment, the polishing pad is a sponge sand.
[0009] As one embodiment, the mounting wheel is provided with a groove extending radially inward, and the bottom of the groove is provided with the mounting hole.
[0010] As one embodiment, the radial cross-section of the groove is a trapezoidal shape in which the width gradually increases from bottom to top.
[0011] As one embodiment, the mounting platform is further provided with a driving wheel and a driven wheel that are connected by a transmission. The diameter of the driving wheel is larger than that of the driven wheel, and the driven wheel is coaxially arranged with the mounting wheel.
[0012] In one embodiment, the driving mechanism includes a drive motor, a main drive wheel, and a secondary drive wheel. The output end of the drive motor is fixed to the main drive wheel, the main drive wheel is connected to the secondary drive wheel in a transmission manner, and the secondary drive wheel is coaxially arranged with the drive wheel.
[0013] In one embodiment, the driving wheel and the driven wheel, as well as the main drive wheel and the auxiliary drive wheel, are connected by a toothed belt.
[0014] As one embodiment, the mounting platform is also provided with a tensioning wheel for tensioning the toothed belt between the driving wheel and the driven wheel.
[0015] This utility model has the following technical advantages over the prior art: This invention uses Velcro to fix the polishing pad to the circumferential wall of the mounting wheel, ensuring that the polishing pad is connected to the circumferential wall of the mounting wheel at all points. This increases the connection area and strength between the polishing pad and the mounting wheel, making it less prone to loosening or localized wrinkling during polishing. This allows for long-term polishing operations and avoids the problems of frequent downtime for repair and replacement due to loose polishing pads, which reduces polishing efficiency. Attached Figure Description
[0016] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0017] Figure 1 This is a schematic diagram of the polishing device in one embodiment of the present invention; Figure 2 This is a side view of the polishing device in one embodiment of the present invention; Figure 3 This is a schematic diagram of the polishing wheel in one embodiment of the present invention; Figure 4 for Figure 3 A sectional view; Figure 5 for Figure 4 A magnified view of a portion of region A in the middle.
[0018] Explanation of reference numerals in the attached figures: 1. Mounting platform; 2. Mounting wheel; 3. Polishing pad; 4. Velcro; 5. Fastening screw; 6. Groove; 7. Drive wheel; 8. Driven wheel; 9. Drive motor; 10. Main drive wheel; 11. Secondary drive wheel; 12. Tensioning wheel; 13. Wheel frame; 14. Arc-shaped hole; 15. Pressure block. Detailed Implementation
[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0020] The purpose of this invention is to provide a polishing device that solves the problems existing in the prior art. It increases the connection area and connection strength between the polishing pad and the mounting wheel, making the polishing pad less prone to loosening or local wrinkling during the polishing process. This allows for long-term polishing operations and avoids the problem of frequent downtime for repair and replacement due to loose polishing pads, which reduces polishing efficiency.
[0021] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the utility model will be further described in detail below with reference to the accompanying drawings and specific embodiments.
[0022] like Figures 1-5As shown, this embodiment provides a polishing device, including a mounting platform 1, a mounting wheel 2, a polishing pad 3, Velcro 4, and a drive mechanism. The mounting wheel 2, polishing pad 3, and Velcro 4 constitute a polishing wheel. Specifically, the mounting platform 1 is equipped with a drive mechanism and the mounting wheel 2. The mounting wheel 2 is typically vertically positioned with its rotation axis horizontally. The drive mechanism is connected to the mounting wheel 2 for driving its rotation. One side of the Velcro 4 is fixed to the circumferential wall of the mounting wheel 2, and the other side of the Velcro 4 is fixed to the inner surface of the polishing pad 3. The Velcro 4 is used to fix the polishing pad 3 and the circumferential wall of the mounting wheel 2. Since the polishing pad 3 is replaced more frequently than the mounting wheel 2, the hook side of the Velcro 4 is usually fixed to the axial sidewall of the mounting wheel 2, and the rough side of the Velcro 4 is fixed to the inner surface of the polishing pad 3. The circumferential wall of the mounting wheel 2 is also provided with mounting holes with internal threads and fastening screws 5 threaded into the mounting holes. The nuts of the fastening screws 5 have a large area, which can press the polishing pad 3 to further fix the polishing pad 3. Along the radial direction of the mounting wheel 2, the end of the fastening screw 5 is located inside the circular polishing track of the polishing pad 3 to avoid the end of the fastening screw 5 contacting the workpiece surface and damaging the workpiece.
[0023] In this embodiment, by fixing Velcro 4 to the circumferential wall of the mounting wheel 2 and using Velcro 4 to fix the polishing pad 3, the polishing pad 3 can be connected to the circumferential wall of the mounting wheel 2 at all points. This increases the connection area and connection strength between the polishing pad 3 and the mounting wheel 2, making it less likely for the polishing pad 3 to loosen or wrinkle during the polishing process. This allows for long-term polishing operations and avoids the problem of frequent downtime for repair and replacement due to loose polishing pad 3, which reduces polishing efficiency.
[0024] To ensure the connection strength and flatness between the hook side of the Velcro 4 and the circumferential wall of the mounting wheel 2, in this embodiment, the hook side of the Velcro 4 is bonded to the circumferential wall of the mounting wheel 2. An adhesive backing can be provided on the back of the hook side of the Velcro 4, and a plastic film can be provided on the surface of the adhesive backing. When not in use, the plastic film protects the adhesive backing; when in use, the plastic film is removed, and the Velcro 4 is simply adhered to the circumferential wall of the mounting wheel 2 using the adhesive backing.
[0025] In this embodiment, the polishing pad 3 is a sponge abrasive, and the rough surface of the Velcro 4 can be directly formed on the inner surface of the polishing pad 3.
[0026] like Figure 3 , Figure 4As shown, in this embodiment, the mounting wheel 2 is provided with a radially inwardly extending groove 6, and the bottom of the groove 6 is provided with a radially extending mounting hole, which is an internally threaded hole. The two ends of the Velcro 4 are located at the top of the groove 6. After the fastening screw 5 presses the polishing pad 3 tightly, the polishing pad 3 adheres to the sidewall and bottom of the groove 6, which can tighten the polishing pad 3, increase the pressure of the polishing pad 3 on the circumferential wall of the mounting wheel 2, thereby improving the adhesion strength between the hook and loop surfaces of the Velcro 4, and reducing the possibility of the hook and loop connection failing, causing the polishing pad 3 to fall off. Specifically, one end of the polishing pad 3 is first located at the bottom of the groove 6, and the polishing pad 3 is pasted around the surface of the Velcro 4. The other end of the polishing pad 3 is located at the bottom of the groove 6, and then both ends of the polishing pad 3 are pressed and fixed. If it is inconvenient to simultaneously press both ends of the polishing pad 3 using the fastening screw 5, a pressing block 15 with a larger pressing area can be set in the groove 6. The fastening screw 5 passes through the pressing block 15 and connects to the mounting wheel 2, and the pressing block 15 is used to press both ends of the polishing pad 3.
[0027] In this embodiment, the radial cross-section of the groove 6 is a trapezoidal shape with the width gradually increasing from bottom to top, which facilitates the installation of the fastening screw 5 and also makes it easy for the polishing pad 3 to adhere tightly to the side wall and bottom of the groove 6. Furthermore, the clamping block 15 can be a trapezoidal shape that fits the groove, which can press the end of the polishing pad 3 tightly against the bottom and side wall of the groove 6.
[0028] In this embodiment, the mounting platform 1 is also provided with a driving wheel 7 and a driven wheel 8 connected by a transmission. The diameter of the driving wheel 7 is larger than that of the driven wheel 8. The driven wheel 8 is coaxially arranged with the mounting wheel 2. In this embodiment, the diameter of the driving wheel 7 is larger than that of the driven wheel 8, forming a speed-increasing structure, which can increase the rotational speed of the driven wheel 8 and the mounting wheel 2 and ensure the polishing effect.
[0029] In this embodiment, the drive mechanism includes a drive motor 9, a main drive wheel 10, and a secondary drive wheel 11. The output end of the drive motor 9 is fixed to the main drive wheel 10, and the main drive wheel 10 and the secondary drive wheel 11 are connected by a transmission. The secondary drive wheel 11 is coaxially arranged with the drive wheel 7. Meanwhile, other equipment, such as a grinding mechanism, can also be installed on the transmission shaft where the secondary drive wheel 11 and the drive wheel 7 are located. The drive motor 9, the main drive wheel 10, and the secondary drive wheel 11 simultaneously drive the grinding mechanism and the polishing wheel to perform operations.
[0030] In this embodiment, the driving wheel 7, driven wheel 8, main drive wheel 10, and auxiliary drive wheel 11 are all provided with teeth. The driving wheel 7 and driven wheel 8, as well as the main drive wheel 10 and auxiliary drive wheel 11, are connected by toothed belts to ensure the stability of power transmission between each transmission pair and avoid the belt slippage phenomenon caused by using traditional belts.
[0031] like Figure 2As shown, in this embodiment, the mounting platform 1 is also equipped with a tensioning wheel 12 for tensioning the toothed belt between the driving wheel 7 and the driven wheel 8. Specifically, the tensioning wheel 12 is mounted on a wheel frame 13. One end of the wheel frame 13 is connected to the mounting platform 1 by a bolt, and the other end of the wheel frame 13 is provided with an arc-shaped hole 14. Another bolt passes through the arc-shaped hole 14 and is connected to the mounting platform 1. The wheel frame 13 is pressed tightly by a nut, so that the wheel frame 13 can rotate around one end, thereby changing the contact force between the tensioning wheel 12 and the toothed belt, and realizing the tension adjustment of the toothed belt.
[0032] Any adaptive changes made according to actual needs are within the protection scope of this utility model.
[0033] This utility model uses specific examples to illustrate its principles and implementation methods. The above description of the embodiments is only for the purpose of helping to understand the method and core idea of this utility model. At the same time, for those skilled in the art, there will be changes in the specific implementation methods and application scope based on the idea of this utility model. In summary, the content of this specification should not be construed as a limitation of this utility model.
Claims
1. A polishing apparatus characterized by comprising: The device includes a mounting platform, mounting wheels, a polishing pad, Velcro straps, and a drive mechanism. The mounting platform is equipped with the drive mechanism and the mounting wheels. The drive mechanism is kinetically connected to the mounting wheels to drive their rotation. One side of the Velcro strap is fixed to the circumferential wall of the mounting wheels, and the other side is fixed to the inner surface of the polishing pad. The polishing pad is fixed to the circumferential wall of the mounting wheels via the Velcro straps. The circumferential wall of the mounting wheels is also provided with mounting holes with internal threads and fastening screws threaded into the mounting holes. The fastening screws press the polishing pad tightly. Along the radial direction of the mounting wheels, the end of the fastening screw is located inside the circular polishing trajectory of the polishing pad.
2. The polishing apparatus according to claim 1, wherein The hook side of the hook and loop fastener is fixed to the circumferential wall of the mounting wheel, and the loop side of the hook and loop fastener is fixed to the inner surface of the polishing pad.
3. The polishing apparatus according to claim 2, wherein The hook side of the Velcro is bonded to the circumferential wall of the mounting wheel.
4. The polishing apparatus according to claim 1, wherein The polishing pad is a sponge abrasive.
5. The polishing apparatus according to claim 1, wherein The mounting wheel is provided with a groove extending radially inward, and the bottom of the groove is provided with the mounting hole.
6. The polishing apparatus according to claim 5, characterized in that, The radial cross-section of the groove is a trapezoidal shape in which the width gradually increases from bottom to top.
7. The polishing apparatus according to any one of claims 1 to 6, wherein The mounting platform is also equipped with a driving wheel and a driven wheel that are connected by a transmission. The diameter of the driving wheel is larger than that of the driven wheel, and the driven wheel is coaxially arranged with the mounting wheel.
8. The polishing apparatus according to claim 7, wherein The drive mechanism includes a drive motor, a main drive wheel, and a secondary drive wheel. The output end of the drive motor is fixed to the main drive wheel. The main drive wheel is connected to the secondary drive wheel in a transmission manner. The secondary drive wheel is coaxially arranged with the drive wheel.
9. The polishing apparatus according to claim 8, wherein The driving wheel and the driven wheel, as well as the main drive wheel and the auxiliary drive wheel, are connected by toothed belts.
10. The polishing apparatus according to claim 9, wherein The mounting platform is also equipped with a tensioning wheel for tensioning the toothed belt between the driving wheel and the driven wheel.