Workpiece clamping and 90 degree turning jig
Patent Information
- Application Number
- CN202522358540.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-06
- Publication Date
- 2026-09-22
- Estimated Expiration
- 2035-11-06
AI Technical Summary
[0003]现有工件夹紧翻转技术仍存在诸多不足,传统小型夹具多依赖人工手动夹紧工件、手动翻转角度,不仅劳动强度大,且翻转速度慢;更关键的是,人工翻转过程中易因工件重心偏移导致坠落,存在设备碰撞、人员受伤的安全隐患
1、本实用新型通过将伺服电机和刹车气缸高度集成于调节架的安装槽内,形成了紧凑的驱动与制动模块。伺服电机确保了翻转角度的高精度控制,而刹车气缸则能在任意位置实现快速、可靠的机械锁定。这种设计不仅显著节约了安装空间,更从根本上解决了在搬运或加工过程中因外力或工件自重导致的意外转动问题,极大地提升了整个夹具在高速、高负载工况下的运行稳定性和操作安全性。
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Figure CN224780537U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of workpiece clamping and flipping technology, and in particular to a workpiece clamping and flipping fixture that can be rotated 90 degrees. Background Technology
[0002] In industrial fields such as machining, automotive parts manufacturing, hardware assembly, and surface treatment, workpieces often need to be rotated 90 degrees during processing (e.g., switching between horizontal and vertical workstations). For example, in welding processes, workpieces need to be rotated to complete multi-faceted weld connections; in milling, the vertical and horizontal surfaces of the workpiece need to be switched; and in painting processes, workpieces need to be rotated to ensure uniform coating coverage. In this process, "stable clamping" and "precise rotation" of the workpiece are core requirements for ensuring machining accuracy, production efficiency, and operational safety.
[0003] Existing workpiece clamping and flipping technologies still have many shortcomings. Traditional small fixtures mostly rely on manual clamping and flipping of workpieces, which is not only labor-intensive but also slow. More importantly, during manual flipping, the workpiece's center of gravity may shift, causing it to fall and posing safety hazards such as equipment collisions and personnel injuries. Therefore, we propose a workpiece clamping and flipping fixture that can be rotated 90 degrees. Utility Model Content
[0004] The main purpose of this utility model is to provide a workpiece clamping and flipping fixture that can effectively solve the problems in the background art.
[0005] To achieve the above objectives, the technical solution adopted by this utility model is as follows: A workpiece clamping and flipping fixture with a 90-degree rotation includes an adjusting frame. One end of the adjusting frame has a mounting groove, within which a servo motor is installed. A mounting plate is mounted on the bottom surface of the mounting groove. A brake cylinder is mounted on the upper surface of the mounting plate. A brake disc is mounted at the output end of the servo motor. A mounting frame is mounted on the bottom surface of the brake disc. Vertical plates are symmetrically arranged on the bottom surface of the mounting frame. Electric telescopic rods are symmetrically hinged to one side of the mounting frame. A rotating column is inserted through one side of the vertical plates. A connecting piece is rotatably connected to the output end of the electric telescopic rod. A rotating frame is mounted at one end of the rotating column, and a clamping frame is located in the middle of the rotating frame.
[0006] Preferably, the clamping frame is provided with an electric push rod, the bottom surface of the inner wall of the clamping frame is symmetrically provided with sliding grooves, a connecting block is slidably connected in the sliding groove, the bottom surface of the clamping frame is symmetrically provided with a slide rail, the surface of the slide rail is slidably connected with a sliding block, and the bottom surface of the sliding block is symmetrically provided with grippers.
[0007] By adopting the above technical solution, the servo motor and brake cylinder are integrated into the mounting slot of the adjustment frame, resulting in a compact structure that saves space. The servo motor provides precise angle control, while the brake cylinder can achieve fast and reliable locking at any position, preventing rotation due to external force or its own weight during handling or clamping, thus ensuring stability and safety during processing or transfer.
[0008] Preferably, the brake disc has a clamping surface on the circular edge of the brake cylinder, one side of the upright plate is rotatably engaged with the rotating column, the clamping surface of the brake disc is covered with a wear-resistant friction material, and the rotating contact surface of the upright plate is inlaid with a bronze bushing.
[0009] Preferably, one end of the connector is fixedly connected to the circumferential side of the rotating column, and the rotating column is fixedly connected to one side of the rotating frame.
[0010] Preferably, the shape and size of the clamping frame are adapted to the mounting frame and the two sets of upright plates, and rotate within the mounting frame and the two sets of upright plates.
[0011] Preferably, the upper surface of the sliding block is fixedly connected to the bottom surface of the connecting block, and both the sliding block and the connecting block are made of high-strength steel and are fixed by bolts.
[0012] By adopting the above technical solution, both the sliding block and the connecting block are made of high-strength steel, ensuring that the connection part will not deform or break when subjected to clamping force. The bolt fixing is a reliable and detachable connection method, which not only ensures the firmness of the connection, but also facilitates the replacement and maintenance of wear parts in the future.
[0013] Compared with the prior art, the present invention has the following beneficial effects: 1. This utility model integrates the servo motor and brake cylinder into the mounting slot of the adjustment frame, forming a compact drive and braking module. The servo motor ensures high-precision control of the tilting angle, while the brake cylinder enables fast and reliable mechanical locking at any position. This design not only significantly saves installation space but also fundamentally solves the problem of accidental rotation caused by external forces or workpiece weight during handling or processing, greatly improving the operational stability and safety of the entire fixture under high-speed and high-load conditions.
[0014] 2. By adopting a dual drive structure of "servo motor plus dual electric telescopic rods", the flipping action is realized. The servo motor can drive the mounting frame and the components below to rotate as a whole, providing a basic angle adjustment for flipping; while the symmetrically arranged electric telescopic rods push the rotating column to drive the rotating frame to flip precisely through synchronous extension and retraction. This method provides strong thrust and is suitable for flipping heavy work. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the overall structure of a workpiece clamping and flipping fixture of the present invention, which can be rotated 90 degrees. Figure 2 This is a front view of a workpiece clamping and flipping fixture of the present invention, which can be rotated 90 degrees. Figure 3 In this utility model Figure 2 Cross-sectional view of section AA; Figure 4 This is a top view of a workpiece clamping and flipping fixture of the present invention, which can be rotated 90 degrees.
[0016] In the diagram: 1. Adjustment frame; 10. Mounting slot; 101. Servo motor; 102. Mounting plate; 103. Brake cylinder; 2. Mounting frame; 20. Brake disc; 201. Electric telescopic rod; 202. Vertical plate; 203. Rotating column; 204. Connecting piece; 3. Rotating frame; 31. Clamping frame; 310. Electric push rod; 311. Slide groove; 312. Connecting block; 313. Slide rail; 314. Sliding block; 315. Gripper. Detailed Implementation
[0017] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.
[0018] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0019] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," and "connected," etc., should be interpreted broadly. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0020] Please see Figure 1-4 This utility model provides a technical solution: A workpiece clamping and rotating fixture with a 90-degree rotation includes an adjusting frame 1. One end of the adjusting frame 1 has a mounting groove 10. A servo motor 101 is installed in the mounting groove 10. A mounting plate 102 is installed on the bottom surface of the mounting groove 10. A brake cylinder 103 is installed on the upper surface of the mounting plate 102. A brake disc 20 is installed at the output end of the servo motor 101. A mounting frame 2 is installed on the bottom surface of the brake disc 20. Vertical plates 202 are symmetrically arranged on the bottom surface of the mounting frame 2. Electric telescopic rods 201 are symmetrically hinged to one side of the mounting frame 2, and one side of the vertical plates 202 is inserted into them. There is a rotating column 203, and the output end of the electric telescopic rod 201 is rotatably connected to the connector 204. One end of the rotating column 203 is provided with a rotating frame 3, and the middle of the rotating frame 3 is provided with a clamping frame 31. An electric push rod 310 is provided inside the clamping frame 31. The bottom surface of the inner wall of the clamping frame 31 is symmetrically provided with a sliding groove 311. A connecting block 312 is slidably connected in the sliding groove 311. The bottom surface of the clamping frame 31 is symmetrically provided with a slide rail 313. A sliding block 314 is slidably connected to the surface of the slide rail 313. The bottom surface of the sliding block 314 is symmetrically provided with a gripper 315.
[0021] In this embodiment, the brake disc 20 has a clamping surface on the circular edge of the brake cylinder 103. One side of the upright plate 202 is rotatably engaged with the rotating column 203. The clamping surface of the brake disc 20 is covered with a wear-resistant friction material. The rotating contact surface of the upright plate 202 is inlaid with a bronze bushing. One end of the connector 204 is fixedly connected to the circumferential side of the rotating column 203. The rotating column 203 is fixedly connected to one side of the rotating frame 3. The shape and size of the clamping frame 31 are adapted to the mounting frame 2 and the two sets of upright plates 202, and it rotates within the mounting frame 2 and the two sets of upright plates 202. The upper surface of the sliding block 314 is fixedly connected to the bottom surface of the connecting block 312. Both the sliding block 314 and the connecting block 312 are made of high-strength steel and are fixed by bolts.
[0022] Through the above scheme: the brake cylinder 103 first releases the clamp on the brake disc 20, and the servo motor 101 starts. The output shaft of the servo motor 101 directly drives the brake disc 20 to rotate. The brake disc 20 is fixedly connected to the mounting frame 2, thereby driving the entire mounting frame 2 and all the components below it to rotate together. Two symmetrically arranged electric telescopic rods 201 extend or retract synchronously. The tail of the electric telescopic rod 201 is hinged to the mounting frame 2, and its output end pushes the connector 204, which is fixedly connected to the rotating column 203, through the connector 204. Since the rotating column 203 is supported in the vertical plate 202, this thrust is converted into torque, forcing the rotating column 203 to rotate. The rotating column 203 drives the rotating frame 3 and the clamping frame 31 to rotate within the frame formed by the mounting frame 2 and the vertical plate 202, realizing the flipping. This method provides strong thrust and is suitable for flipping heavy work. At the same time, the electric push rod 310 is activated, which drives the sliding block 314 to move synchronously in the opposite direction along the slide rail 313 through the connecting block 312, so that the gripper 315 installed at the bottom of the sliding block 314 firmly clamps the workpiece from one side.
[0023] It should be noted that the brake cylinder 103 first releases the clamp on the brake disc 20, and the servo motor 101 starts. The output shaft of the servo motor 101 directly drives the brake disc 20 to rotate. The brake disc 20 is fixedly connected to the mounting frame 2, thereby driving the entire mounting frame 2 and all the components below it to rotate together. Two symmetrically arranged electric telescopic rods 201 extend or retract synchronously. The tail of the electric telescopic rod 201 is hinged to the mounting frame 2, and its output end pushes the connector 204, which is fixedly connected to the rotating column 203, through the connector 204. Since the rotating column 203 is supported in the upright plate 202, this thrust is converted into torque, forcing the rotating column 203 to rotate. The rotating column 203 drives the rotating frame 3 and the clamping frame 31 to rotate within the frame formed by the mounting frame 2 and the upright plate 202, realizing the flipping. This method provides strong thrust and is suitable for flipping heavy work. At the same time, the electric push rod 310 is activated, which drives the sliding block 314 to move synchronously in the opposite direction along the slide rail 313 through the connecting block 312, so that the gripper 315 installed at the bottom of the sliding block 314 firmly clamps the workpiece from one side.
[0024] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A workpiece clamping and flipping fixture that rotates 90 degrees, comprising an adjusting frame (1), characterized in that: The adjustment frame (1) has a mounting groove (10) at one end, a servo motor (101) is installed in the mounting groove (10), a mounting plate (102) is installed on the bottom surface of the mounting groove (10), a brake cylinder (103) is installed on the upper surface of the mounting plate (102), a brake disc (20) is installed at the output end of the servo motor (101), a mounting frame (2) is installed on the bottom surface of the brake disc (20), a vertical plate (202) is symmetrically installed on the bottom surface of the mounting frame (2), an electric telescopic rod (201) is symmetrically hinged on one side of the mounting frame (2), a rotating column (203) is inserted on one side of the vertical plate (202), a connector (204) is rotatably connected to the output end of the electric telescopic rod (201), a rotating frame (3) is installed at one end of the rotating column (203), and a clamping frame (31) is installed in the middle of the rotating frame (3).
2. The workpiece clamping and flipping fixture according to claim 1, characterized in that: An electric push rod (310) is provided inside the clamping frame (31). A sliding groove (311) is symmetrically opened on the bottom surface of the inner wall of the clamping frame (31). A connecting block (312) is slidably connected in the sliding groove (311). A slide rail (313) is symmetrically arranged on the bottom surface of the clamping frame (31). A sliding block (314) is slidably connected on the surface of the slide rail (313). A gripper (315) is symmetrically arranged on the bottom surface of the sliding block (314).
3. The workpiece clamping and flipping fixture according to claim 1, characterized in that: The brake disc (20) has a clamping surface on the edge of the brake cylinder (103). One side of the upright plate (202) is rotatably engaged with the rotating column (203). The clamping surface of the brake disc (20) is covered with a wear-resistant friction material. The rotating contact surface of the upright plate (202) is inlaid with a bronze bushing.
4. The workpiece clamping and flipping fixture according to claim 1, characterized in that: One end of the connector (204) is fixedly connected to the circumferential side of the rotating column (203), and the rotating column (203) is fixedly connected to one side of the rotating frame (3).
5. A workpiece clamping and flipping fixture according to claim 2, characterized in that: The clamping frame (31) is adapted in shape and size to the mounting frame (2) and the two sets of upright plates (202), and rotates within the mounting frame (2) and the two sets of upright plates (202).
6. A workpiece clamping and flipping fixture according to claim 2, characterized in that: The upper surface of the sliding block (314) is fixedly connected to the bottom surface of the connecting block (312). Both the sliding block (314) and the connecting block (312) are made of high-strength steel and are fixed by bolts.