A dual mode broach device
Patent Information
- Application Number
- CN202521938637.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-09
- Publication Date
- 2026-09-22
- Estimated Expiration
- 2035-09-09
AI Technical Summary
使用电剪子进行切割的效率较低,在剪切过程中会产生大量铁屑,铁屑不易清理,还存在划伤作业人员的风险
[0019]本申请有益效果如下:提供一种双模式拉刀装置,包括刃架、直线驱动机构和手持杆,刃架包括架体和可转动地安装于架体的两个剪刃,直线驱动机构与架体可拆卸连接于第一安装位,手持杆与架体可拆卸连接于第二安装位;本申请方案可以在自动模式和手动模式之间进行切换,使用时将刃架装配在直线驱动机构或者手持杆上,采用直线驱动机构驱动刃架直线行走,或者人工操作手持杆的手动方式,在待割板搭在两个剪刃之间的切割区间的条件下,使刃架沿待割板的宽度方向移动,在刃架移动时待割板被两个剪刃快速割开;本申请装置具有灵活轻便和操作方便的优点,可在手动与自动模式进行切换,在保证工作效率的同时,本申请装置的适用范围更广,并且在切割作业中不会产生铁屑、火花和烟尘,既减少了操作人员的工作量,又改善人身安全隐患,还无需环保设备的配合使用,减少了环保压力。
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Figure CN224780687U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of steel coil packaging technology, and in particular to a dual-mode draw knife device. Background Technology
[0002] After processing, finished steel coils require further packaging to reduce defects such as oxidation and rust. Commonly used packaging materials are thin sheets such as checkered plates, approximately 0.2mm thick and 1.5m wide. Because these thin sheets are stored in rolls, they need to be cut to size according to the dimensions of the finished coil before use.
[0003] Cutting thin sheets commonly involves using electric shears or angle grinders, requiring workers to stand on the sheet to perform the cutting operation. Electric shears are inefficient, producing a large amount of metal shavings that are difficult to clean and pose a risk of injury to workers. Angle grinders generate significant sparks and dust, requiring the use of environmental protection equipment and making them unsuitable for applications that frequently require relocation. Utility Model Content
[0004] To address the aforementioned problems, this application provides a dual-mode broaching device.
[0005] This application provides a dual-mode cutter device, including a blade holder, a linear drive mechanism, and a handheld lever. The blade holder includes a frame and two rotatably mounted blades. A cutting zone is formed between the two blades. When the cutting zone is defined as the path of the plate to be cut, the plate is cut by the two blades. The frame has a first mounting position and a second mounting position. The linear drive mechanism is detachably connected to the frame at the first mounting position and is used to drive the frame to make linear movements. The handheld lever is detachably connected to the frame at the second mounting position.
[0006] In some embodiments, the shear blade is a rotary structure, such that the shear blade has axial and radial dimensions, the cutting edges of the shear blade are distributed on the circumferential surface of the rotary structure, the cutting edges of the two shear blades are offset from each other in the axial direction, and the cutting edges of the two shear blades at least partially overlap in at least one radial direction.
[0007] In some embodiments, the frame includes a first plate, a second plate, and a third plate connected in sequence. The second plate is distributed along the axial direction of the shear blade, and the thickness direction of the second plate is the radial direction of the shear blade. The first plate and the third plate are connected to opposite ends of the second plate along the axial direction of the shear blade, and the first plate and the third plate are respectively located on both sides of the thickness of the second plate. The first plate and the third plate are distributed along the radial direction of the shear blade, and the thickness direction of the first plate and the third plate is the axial direction of the shear blade. The two shear blades are rotatably mounted on the first plate and the third plate, respectively.
[0008] In some embodiments, the frame also includes a main body, with one end of the third plate away from the second plate connected to the main body, and a first mounting position located on the main body.
[0009] In some implementations, the second mounting position is located on the first plate.
[0010] In some embodiments, the linear drive mechanism includes:
[0011] The frame is equipped with at least one guide rod, and the main body is movably fitted onto the guide rod;
[0012] The lead screw is rotatably mounted on the frame, and the lead screw is parallel to the guide rod;
[0013] The spacer sleeve has a first mounting position that is a first hole that penetrates the main body. The spacer sleeve passes through the first hole and is detachably connected to the main body by bolts. The spacer sleeve is threadedly connected to the lead screw.
[0014] The motor is connected to the lead screw drive and is used to drive the lead screw to rotate.
[0015] In some implementations, the frame is equipped with two guide rods that are parallel to each other, and a lead screw is arranged parallel between the two guide rods.
[0016] In some implementations, the dimension of the frame along the length of the guide rod is not less than the width of the plate to be cut.
[0017] In some embodiments, the second mounting position is a second hole formed in the first plate, and the hand handle is bolted to the first plate and mounted in the second hole.
[0018] In some embodiments, the handheld lever includes a main rod and a handle connected to one end of the main rod, the other end of the main rod being detachably connected to a first plate, and the connection between the handle and the main rod being bent.
[0019] The beneficial effects of this application are as follows: It provides a dual-mode cutter device, including a blade holder, a linear drive mechanism, and a handheld lever. The blade holder includes a frame and two rotatably mounted blades. The linear drive mechanism is detachably connected to the frame at a first mounting position, and the handheld lever is detachably connected to the frame at a second mounting position. This application solution can switch between automatic and manual modes. In use, the blade holder is mounted on the linear drive mechanism or the handheld lever. The linear drive mechanism drives the blade holder to move linearly, or the handheld lever is operated manually. Under the condition that the plate to be cut is placed in the cutting area between the two blades, the blade holder moves along the width direction of the plate to be cut. When the blade holder moves, the plate to be cut is quickly cut by the two blades. This application device has the advantages of flexibility, light weight, and easy operation. It can switch between manual and automatic modes. While ensuring work efficiency, this application device has a wider range of applications. Moreover, it does not generate iron filings, sparks, or dust during cutting operations, which reduces the workload of operators, improves personal safety hazards, and eliminates the need for environmental protection equipment, thus reducing environmental pressure. Attached Figure Description
[0020] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model.
[0021] Figure 1 This application provides a schematic diagram of the structure of a dual-mode broaching device;
[0022] Figure 2 This is a schematic diagram of the blade holder of a dual-mode broaching device provided in this application.
[0023] Attached diagram labels: 100-blade holder, 110-frame, 111-first mounting position, 112-second mounting position, 113-first plate, 114-second plate, 115-third plate, 116-main body, 120-scissor blade, 121-axial direction, 122-radial direction, 130-cutting area, 200-linear drive mechanism, 210-frame, 211-guide rod, 220-lead screw, 230-spacer, 231-spacer bolt, 240-motor, 300-hand handle, 310-main rod, 320-grip. Detailed Implementation
[0024] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of this application, and not all of the embodiments. Based on the embodiments of this application, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of this application.
[0025] Furthermore, reference numerals and / or reference letters may be repeated in different examples in this application. Such repetition is for simplification and clarity purposes and does not in itself indicate a relationship between the various embodiments and / or settings discussed. In addition, this application provides examples of various specific processes and materials; however, those skilled in the art will recognize the application of other processes and / or the use of other materials.
[0026] Please refer to the reference. Figure 1 and Figure 2 This application discloses a dual-mode drawbar device, including a blade holder 100, a linear drive mechanism 200, and a handheld lever 300. The blade holder 100 includes a frame 110, with a first mounting position 111 and a second mounting position 112. The linear drive mechanism 200 is detachably connected to the frame 110 at the first mounting position 111, and the handheld lever 300 is detachably connected to the frame 110 at the second mounting position 112. The linear drive mechanism 200 drives the frame 110 to move linearly, and the handheld lever 300 is for manual use. This solution allows switching between automatic and manual modes. In use, the blade holder 100 is mounted on either the linear drive mechanism 200 or the handheld lever 300. The linear drive mechanism 200 drives the blade holder 100 to move linearly, or the handheld lever 300 is operated manually.
[0027] The blade holder 100 includes two shear blades 120, both of which are rotatably mounted on the frame 110. A cutting section 130 is formed between the two shear blades 120. When the plate to be cut is placed in the cutting section 130, the blade holder 100 moves along the plate to be cut, enabling the plate to be cut by the two shear blades 120.
[0028] This application solution can switch between automatic and manual modes. When in use, the blade holder 100 is mounted on the linear drive mechanism 200 or the hand lever 300. The linear drive mechanism 200 drives the blade holder 100 to move in a straight line, or the hand lever 300 is operated manually. Under the condition that the plate to be cut is placed in the cutting interval 130 between the two shear blades 120, the blade holder 100 moves along the width direction of the plate to be cut. When the blade holder 100 moves, the plate to be cut is quickly cut by the two shear blades 120.
[0029] The device of this application has the advantages of being flexible, lightweight and easy to operate. It can switch between manual and automatic modes. While ensuring work efficiency, the device of this application has a wider range of applications. Moreover, it does not generate iron filings, sparks and dust during cutting operations, which reduces the workload of operators, improves personal safety hazards, and does not require the use of environmental protection equipment, thus reducing environmental pressure.
[0030] Figure 2The cutting edge structure of the scissor blade 120 is not shown in the original drawing. In some embodiments, to accommodate the rotatable mounting of the scissor blade 120 to the frame 110, the scissor blade 120 has a rotating structure. The rotation center line of the rotating structure is the axis of the scissor blade 120. The scissor blade 120 has an axial direction 121 and a radial direction 122. The cutting edges of the scissor blade 120 are distributed on the circumferential surface of the rotating structure. Since the plate to be cut is a thin plate with a thickness of about 0.2 mm, the cutting edges of the two scissor blades 120 cannot be designed to face each other. In this application, the cutting edges of the two scissor blades 120 are staggered along the axial direction 121, and at least partially overlap along at least one radial direction 122. Figure 2 The image shows the axial direction 121 and radial direction 122 of the shear blade 120. Using the above scheme, when the blade holder 100 moves along the thin plate, the thin plate is automatically cut by the shear blade 120.
[0031] It should also be noted that the device of this application adopts a manual method of manually overlapping the thin plate in the cutting section 130, which can greatly simplify the device of this application.
[0032] In some implementation methods, please refer to Figure 2 The frame 110 includes a first plate 113, a second plate 114, and a third plate 115. The first plate 113, the second plate 114, and the third plate 115 are connected in sequence. The second plate 114 is distributed along the axial direction 121 of the shear blade 120, and the thickness direction of the second plate 114 is the radial direction 122 of the shear blade 120. The first plate 113 and the third plate 115 are connected to the opposite ends of the second plate 114 along the axial direction 121 of the shear blade 120. The first plate 113 and the third plate 115 are located on both sides of the thickness of the second plate 114. The first plate 113 and the third plate 115 are distributed along the radial direction 122 of the shear blade 120, and the thickness direction of the first plate 113 and the third plate 115 is the axial direction 121 of the shear blade 120. The two shear blades 120 are rotatably mounted on the first plate 113 and the third plate 115, respectively. The aforementioned frame 110 provides mounting for the two shear blades 120, enabling the installation purpose to be smoothly achieved in which the cutting edges of the two shear blades 120 are staggered in the axial direction 121 of the shear blades 120, and the cutting edges of the two shear blades 120 at least partially overlap in at least one radial direction 122 of the shear blades 120.
[0033] In some implementation methods, please refer to Figure 2 The frame 110 also includes a main body 116. One end of the third plate 115 away from the second plate 114 is connected to the main body 116. The first mounting position 111 is located on the main body 116. The main body 116 provides a mounting position for the linear drive mechanism 200.
[0034] In some embodiments, a second mounting position 112 is provided on a first plate 113, which provides a mounting position for the handgrip 300.
[0035] In some implementation methods, please refer to the reference. Figure 1 and Figure 2 The linear drive mechanism 200 includes a frame 210, a lead screw 220, a spacer 230, and a motor 240. The frame 210 has at least one guide rod 211, and the main body 116 is movably sleeved on the guide rod 211. The lead screw 220 is rotatably mounted on the frame 210, and the lead screw 220 is parallel to the guide rod 211. The first mounting position 111 is a first hole penetrating the main body 116, and the spacer 230 passes through the first hole and is detachably connected to the main body 116 by a bolt (spacer bolt 231 in the figure). Figure 2 As shown in the spacer bolt 231, the main body 116 and the spacer 230 are designed with mounting holes for assembling the spacer bolt 231, and the inner circumference of the spacer 230 is designed with threads to realize the threaded connection between the spacer 230 and the lead screw 220. The motor 240 is driven by the lead screw 220. When the motor 240 drives the lead screw 220 to rotate, under the premise that the guide rod 211 restricts the main body 116 from rotating, the spacer 230 moves along the length direction of the lead screw 220, and the spacer 230 moves together with the blade holder 100 along the length direction of the lead screw 220.
[0036] In more feasible implementations, the linear drive mechanism 200 can also be implemented using hydraulic cylinders, pneumatic cylinders, etc.
[0037] In some implementation methods, please refer to the reference. Figure 1 and Figure 2 The frame 210 is equipped with two guide rods 211, which are parallel to each other, and the lead screw 220 is arranged parallel between the two guide rods 211.
[0038] In some embodiments, the dimension of the frame 210 along the length of the guide rod 211 is not less than the width of the plate to be cut. For example, when the width of the thin plate is 1.5m, the dimension of the frame 210 along the length of the guide rod 211 is greater than or equal to 1.5m.
[0039] In some embodiments, the second mounting position 112 is a second hole opened in the first plate 113, and the hand handle 300 is bolted to the first plate 113 to achieve a detachable connection between the hand handle 300 and the first plate 113.
[0040] In some embodiments, the handheld lever 300 includes a main lever 310 and a handle 320 connected to one end of the main lever 310. The other end of the main lever 310 is detachably connected to the first plate 113. The handle 320 is bent at the connection with the main lever 310. This handheld lever 300 can also be called an L-shaped lever, which makes it easy for a person to hold it.
[0041] In this application, unless otherwise expressly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature being directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature being directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.
[0042] Although preferred embodiments of the present invention have been described, those skilled in the art, upon learning the basic inventive concept, can make other changes and modifications to these embodiments. Therefore, the appended claims are intended to be interpreted as including the preferred embodiments as well as all changes and modifications falling within the scope of the present invention.
[0043] Obviously, those skilled in the art can make various modifications and variations to this utility model without departing from its spirit and scope. Therefore, if these modifications and variations fall within the scope of the claims of this utility model and their equivalents, this utility model also intends to include these modifications and variations.
Claims
1. A dual-mode broaching device, characterized in that, include: A blade holder includes a frame and two shear blades rotatably mounted on the frame, with a cutting interval formed between the two shear blades. The cutting interval is defined such that the plate to be cut is cut by the two shear blades when the plate passes through it. The frame is provided with a first mounting position and a second mounting position. A linear drive mechanism is detachably connected to the frame at the first mounting position, and the linear drive mechanism is used to drive the frame to perform linear motion. and The handheld pole is detachably connected to the frame at the second mounting position.
2. The dual-mode broaching device as described in claim 1, characterized in that, The shear blade is a rotary structure, so that the shear blade has axial and radial directions. The cutting edges of the shear blade are distributed on the circumferential surface of the rotary structure. The cutting edges of the two shear blades are staggered in the axial direction of the shear blades, and the cutting edges of the two shear blades at least partially overlap in at least one radial direction of the shear blades.
3. The dual-mode broaching device as described in claim 2, characterized in that, The frame includes a first plate, a second plate, and a third plate connected in sequence. The second plate is distributed along the axial direction of the shear blade, and the thickness direction of the second plate is the radial direction of the shear blade. The first plate and the third plate are connected to opposite ends of the second plate along the axial direction of the shear blade, and the first plate and the third plate are respectively located on both sides of the thickness of the second plate. The first plate and the third plate are distributed along the radial direction of the shear blade, and the thickness direction of the first plate and the third plate is the axial direction of the shear blade. The two shear blades are rotatably mounted on the first plate and the third plate, respectively.
4. The dual-mode broaching device as described in claim 3, characterized in that, The frame also includes a main body, and the end of the third plate away from the second plate is connected to the main body, and the first mounting position is located on the main body.
5. The dual-mode broaching device as described in claim 4, characterized in that, The second mounting position is located on the first plate.
6. The dual-mode broaching device as described in claim 4, characterized in that, The linear drive mechanism includes: The frame is provided with at least one guide rod, and the main body is movably sleeved on the guide rod; A lead screw is rotatably mounted on the frame, and the lead screw is parallel to the guide rod; The spacer sleeve has a first mounting position that is a first hole that penetrates the main body. The spacer sleeve is inserted through the first hole and is detachably connected to the main body by bolts. The spacer sleeve is threadedly connected to the lead screw. An electric motor is connected to the lead screw drive and is used to drive the lead screw to rotate.
7. The dual-mode broaching device as described in claim 6, characterized in that, The frame is equipped with two guide rods, which are parallel to each other, and the lead screw is arranged parallel between the two guide rods.
8. The dual-mode broaching device as described in claim 6, characterized in that, The dimension of the frame along the length of the guide rod is not less than the width of the plate to be cut.
9. The dual-mode broaching device as described in claim 5, characterized in that, The second mounting position is a second hole opened in the first plate, and the hand handle is bolted to the first plate and installed in the second hole.
10. The dual-mode broaching device as described in claim 9, characterized in that, The handheld handle includes a main rod and a grip connected to one end of the main rod. The other end of the main rod is detachably connected to the first plate. The grip is bent at the connection point with the main rod.