A corn kernel drying apparatus for agriculture
Patent Information
- Application Number
- CN202522118078.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-30
- Publication Date
- 2026-09-22
- Estimated Expiration
- 2035-09-30
AI Technical Summary
这种方式存在诸多弊端:首先,在晾晒过程中需要人工频繁翻动,劳动强度大,效率低下;再者,翻动过程中产生的粉尘会直接逸散到周围环境中,造成空气污染,并可能影响操作人员的健康,同时,从装置缝隙中掉落的灰尘、砂石若不及时收集,会造成场地污染
[0010]与现有技术相比,本实用新型的有益效果是:实现了自动化均匀翻动:通过气缸驱动活塞杆,带动齿条板做直线运动,齿条板与齿轮的啮合传动将直线运动转化为转杆的往复旋转,从而带动晾晒框周期性、有规律地摆动,这种自动化翻动代替了传统的人工翻动,不仅极大地降低了劳动强度,节省了人力成本,更重要的是能够确保玉米粒得到全方位、无死角的均匀晾晒,有效防止局部堆积发热和霉变,显著提升了晾晒质量和干燥效率;具备高效除尘与清洁功能:装置集成了由吸尘泵、第一吸尘管、第二吸尘管和集尘槽构成的负压吸尘系统,在晾晒过程中,玉米粒中夹杂的灰尘、轻质杂质等可从晾晒框的镂空结构下落,或从底座的通孔落入集尘槽,或被半圆形防尘罩周边的第二吸尘管直接吸走。这一设计能有效去除玉米粒中的杂质及灰尘,保证了晾晒后玉米粒的洁净度,提升了产品的品级和价值;操作简便,维护方便:晾晒框通过螺栓安装在连接座上,方便拆卸、清洗和维修。盖板的设计便于投料和取料,其把手进一步提升了操作的便利性,集尘箱采用滑动安装于箱体内的方式,当需要清理收集的灰尘时,只需拉出集尘箱即可,清理完毕后推回,维护操作非常简单快捷。
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Figure CN224787593U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of agricultural machinery and equipment technology, specifically to a corn kernel drying device for agriculture. Background Technology
[0002] Corn, as one of my country's major grain crops, typically contains high moisture content after harvest and needs to be dried to reduce this moisture content and meet safe storage standards. Traditional corn kernel drying methods mostly involve natural spreading, where corn kernels are directly spread on cement floors, asphalt roads, or dedicated drying yards for sun exposure. This method has several drawbacks: firstly, it requires frequent manual turning during the drying process, which is labor-intensive and inefficient; secondly, the dust generated during turning directly disperses into the surrounding environment, causing air pollution and potentially affecting the health of operators; and thirdly, dust and gravel falling from the gaps in the equipment, if not collected promptly, can pollute the site. Therefore, developing a method that can automate turning and effectively collect dust and broken kernels is of great significance for improving agricultural drying efficiency and ensuring grain quality and hygiene safety. Utility Model Content
[0003] The purpose of this invention is to provide a corn kernel drying device for agriculture to solve the problems mentioned in the background art.
[0004] To achieve the above objectives, this utility model provides the following technical solution: a corn kernel drying device for agriculture, comprising a base, a cylinder mounted on one side of the top surface of the base, a piston rod connected inside the cylinder, a fixing block mounted on the other end of the piston rod by bolts, a slider welded to one side surface of the fixing block, a rack plate mounted on the top surface of the slider, a rectangular plate mounted on one side of the top surface of the base, a slide rail opened on the top of the rectangular plate, the slide rail being slidably connected to the slider, support seats symmetrically mounted on both sides of the top surface of the base, a rotating rod rotatably mounted between the support seats via bearings, one end of the rotating rod penetrating the side wall of one of the support seats and fixedly mounted with a gear, the other end of the rotating rod being rotatably connected to the side wall of the other support seat, a connecting seat welded to the outer surface of the rotating rod, a drying frame mounted on the top surface of the connecting seat by bolts, a dust collection groove mounted on the bottom surface of the base, a first dust suction pipe mounted at the bottom of the dust collection groove, semi-circular dust covers symmetrically mounted on both sides of the top surface of the base by bolts, and a box provided at the bottom of the base.
[0005] Preferably, the base has symmetrically mounted support legs on both sides of its bottom surface, and two connecting rods are symmetrically mounted on both sides of the box. The other ends of the two connecting rods are connected to one side of the support leg. A vacuum pump is mounted on the top surface of the box. The output end of the vacuum pump is connected to the inside of the first vacuum pipe. A second vacuum pipe is connected to both sides of the surface of the first vacuum pipe. The other end of the second vacuum pipe passes through the support leg and is connected to the inside of the semi-circular dust cover.
[0006] Preferably, a cover plate is installed on the top surface of the drying frame via a hinge, and a handle is welded to one side of the top surface of the cover plate. Both the cover plate and the frame of the drying frame are perforated.
[0007] Preferably, a dust collection box is slidably installed inside the box, and a handle is welded to one side surface of the dust collection box.
[0008] Preferably, the length of the slide rail is greater than the length of the slider and the rack plate, and the top surface of the base is provided with a plurality of through holes, with the dust collection groove located directly below the plurality of through holes.
[0009] Preferably, the gear is meshed with the rack plate.
[0010] Compared with existing technologies, the beneficial effects of this utility model are as follows: It achieves automated and uniform turning: the piston rod driven by the cylinder drives the rack plate to move linearly. The meshing transmission between the rack plate and the gear converts the linear motion into the reciprocating rotation of the rotating rod, thereby causing the drying frame to swing periodically and regularly. This automated turning replaces the traditional manual turning, which not only greatly reduces labor intensity and saves labor costs, but more importantly, it ensures that the corn kernels are dried evenly from all directions without dead angles, effectively preventing local accumulation, heating, and mold, and significantly improving drying quality and efficiency. It also has efficient dust removal and cleaning functions: the device integrates a negative pressure dust collection system consisting of a dust pump, a first dust collection pipe, a second dust collection pipe, and a dust collection trough. During the drying process, dust and light impurities mixed in with the corn kernels can fall from the hollow structure of the drying frame, or fall into the dust collection trough from the through holes in the base, or be directly sucked away by the second dust collection pipe around the semi-circular dust cover. This design effectively removes impurities and dust from corn kernels, ensuring their cleanliness after drying and enhancing the product's grade and value. Operation is simple and maintenance is convenient: the drying frame is bolted to the connecting seat, facilitating disassembly, cleaning, and maintenance. The cover design facilitates feeding and unloading, and its handle further enhances operational ease. The dust collection box slides inside the housing; when cleaning the collected dust is needed, simply pull out the dust collection box, and push it back in after cleaning. Maintenance is extremely simple and quick. Attached Figure Description
[0011] Figure 1This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a partial structural schematic diagram of the present invention.
[0012] In the diagram: 1. Base; 2. Cylinder; 3. Fixing block; 4. Slider; 5. Rack plate; 6. Support seat; 7. Rotating rod; 8. Gear; 9. Connecting seat; 10. Drying frame; 11. Cover plate; 12. Through hole; 13. Dust collection trough; 14. First suction pipe; 15. Dust pump; 16. Box body; 17. Dust collection box; 18. Connecting rod; 19. Semi-circular dust cover; 20. Second suction pipe; 21. Support leg; 22. Piston rod; 23. Rectangular plate; 24. Slide rail. Detailed Implementation
[0013] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0014] In the description of this utility model, it should be noted that the terms "vertical", "up", "down", "horizontal", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0015] In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0016] Please see Figure 1-2This utility model provides a technical solution: a corn kernel drying device for agriculture, including a base 1, a cylinder 2 installed on one side of the top surface of the base 1, a piston rod 22 connected inside the cylinder 2, a fixing block 3 installed at the other end of the piston rod 22 by bolts, a slider 4 welded to one side of the fixing block 3, a rack plate 5 installed on the top surface of the slider 4, a rectangular plate 23 installed on one side of the top surface of the base 1, a slide rail 24 opened on the top of the rectangular plate 23, the slide rail 24 is slidably connected to the slider 4, and supports are symmetrically installed on both sides of the top surface of the base 1. A rotating rod 7 is rotatably mounted between the base 6 and the support base 6 via a bearing. One end of the rotating rod 7 passes through the side wall of one of the support base 6 and is fixedly mounted with a gear 8. The other end of the rotating rod 7 is rotatably connected to the side wall of the other support base 6. A connecting seat 9 is welded to the outer surface of the rotating rod 7. A drying frame 10 is bolted to the top surface of the connecting seat 9. A dust collection trough 13 is installed on the bottom surface of the base 1. A first suction pipe 14 is installed at the bottom of the dust collection trough 13. Semi-circular dust covers 19 are symmetrically installed on both sides of the top surface of the base 1 via bolts. A box 16 is provided at the bottom of the base 1.
[0017] Furthermore, support legs 21 are symmetrically installed on both sides of the bottom surface of the base 1, and two connecting rods 18 are symmetrically installed on both sides of the box body 16. The other end of the two connecting rods 18 is connected to one side of the support leg 21. A vacuum pump 15 is installed on the top surface of the box body 16. The output end of the vacuum pump 15 is connected to the inside of the first vacuum pipe 14. The second vacuum pipe 20 is connected to both sides of the surface of the first vacuum pipe 14. The other end of the second vacuum pipe 20 passes through the support leg 21 and is connected to the inside of the semi-circular dust cover 19.
[0018] Furthermore, a cover plate 11 is installed on the top surface of the drying frame 10 via a hinge. A handle is welded to one side of the top surface of the cover plate 11. Both the cover plate 11 and the frame of the drying frame 10 are perforated.
[0019] Furthermore, a dust collection box 17 is slidably installed inside the housing 16, and a handle is welded to one side of the dust collection box 17.
[0020] Furthermore, the length of the slide 24 is greater than the length of the slider 4 and the rack plate 5, and the top surface of the base 1 is provided with a number of through holes 12, with the dust collection groove 13 located directly below the number of through holes 12.
[0021] Furthermore, gear 8 meshes with rack plate 5.
[0022] Working principle: When flipping is required, the power is turned on, and cylinder 2 starts working, driving the internal piston rod 22 to extend and retract. The other end of piston rod 22 is moved by a fixed block 3 installed by bolts. The slider 4 welded to one side of the fixed block 3 slides in the slide rail 24 on the top of the rectangular plate 23. The rack plate 5 installed on the top surface of the slider 4 moves with the slider 4. Since the rack plate 5 is meshed with the gear 8, the linear motion of the rack plate 5 drives the gear 8 to rotate. The gear 8 is fixedly installed at one end of the rotating rod 7. The rotating rod 7 is rotatably installed between two support seats 6 through bearings. Therefore, the rotation of the gear 8 drives the rotating rod 7 to rotate. The connecting seat 9 welded to the outer surface of the rotating rod 7 rotates with the rotating rod 7. The drying frame 10 installed on the top surface of the connecting seat 9 by bolts swings accordingly, thereby realizing the flipping and uniform drying of corn kernels. During the flipping process, the hollow structure of the drying frame 10 allows dust and fine impurities to fall. Several through holes 12 arrayed on the top surface of the base 1 allow the fallen objects to enter the dust collection trough 13. Simultaneously, the vacuum pump 15 starts, sucking in dust from the dust collection trough 13 through the first vacuum pipe 14. The second vacuum pipes 20 connected to both sides of the first vacuum pipe 14 also suck in dust from inside the semi-circular dust cover 19. The vacuum pump 15 transports the dust to the dust collection box 17, which is slidably installed inside the housing 16, thus maintaining a clean drying environment. When drying alone, the semi-circular dust cover 19 can be retracted. The entire device uses the reciprocating motion of the cylinder 2 to continuously swing the drying frame 10, improving drying efficiency and effectively removing impurities through the vacuum system.
[0023] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A corn kernel drying device for agriculture, comprising a base (1), characterized in that: A cylinder (2) is installed on one side of the top surface of the base (1). A piston rod (22) is connected inside the cylinder (2). A fixing block (3) is installed on the other end of the piston rod (22) by bolts. A slider (4) is welded to one side of the fixing block (3). A rack plate (5) is installed on the top surface of the slider (4). A rectangular plate (23) is installed on one side of the top surface of the base (1). A slide rail (24) is opened on the top of the rectangular plate (23). The slide rail (24) is slidably connected to the slider (4). Support seats (6) are symmetrically installed on both sides of the top surface of the base (1). The support seats (6) are rotated between each other by bearings. A rotating rod (7) is installed, with one end of the rotating rod (7) passing through the side wall of one of the support seats (6) and a gear (8) fixedly installed thereon. The other end of the rotating rod (7) is rotatably connected to the side wall of the other support seat (6). A connecting seat (9) is welded to the outer surface of the rotating rod (7). A drying frame (10) is installed on the top surface of the connecting seat (9) by bolts. A dust collection groove (13) is installed on the bottom surface of the base (1). A first suction pipe (14) is installed at the bottom of the dust collection groove (13). Semi-circular dust covers (19) are symmetrically installed on both sides of the top surface of the base (1) by bolts. A box (16) is provided at the bottom of the base (1).
2. The corn kernel drying device for agriculture according to claim 1, characterized in that: Support legs (21) are symmetrically installed on both sides of the bottom surface of the base (1). Two connecting rods (18) are symmetrically installed on both sides of the box (16). The other end of the two connecting rods (18) is connected to one side of the support leg (21). A vacuum pump (15) is installed on the top surface of the box (16). The output end of the vacuum pump (15) is connected to the inside of the first vacuum pipe (14). A second vacuum pipe (20) is connected to both sides of the surface of the first vacuum pipe (14). The other end of the second vacuum pipe (20) passes through the support leg (21) and is connected to the inside of the semi-circular dust cover (19).
3. The corn kernel drying device for agriculture according to claim 1, characterized in that: The top surface of the drying frame (10) is fitted with a cover plate (11) via a hinge. A handle is welded to one side of the top surface of the cover plate (11). Both the cover plate (11) and the frame of the drying frame (10) are perforated.
4. A corn kernel drying device for agriculture according to claim 1, characterized in that: A dust collection box (17) is slidably installed inside the box (16), and a handle is welded to one side of the dust collection box (17).
5. A corn kernel drying device for agriculture according to claim 1, characterized in that: The length of the slide (24) is greater than the length of the slider (4) and the rack plate (5). The top surface of the base (1) is provided with a number of through holes (12). The dust collection groove (13) is located directly below the number of through holes (12).
6. A corn kernel drying device for agriculture according to claim 1, characterized in that: The gear (8) meshes with the rack plate (5).