A hydrogen exchange type vehicle-mounted hydrogen supply system installed on both sides of a chassis
Patent Information
- Application Number
- CN202620069774.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2026-01-20
- Publication Date
- 2026-09-29
- Estimated Expiration
- 2036-01-20
AI Technical Summary
当前氢能重卡已在港口物流等场景规模化试点,但面临两大核心瓶颈:一是加氢基础设施乏,全国加氢站布局集中且增速放缓,难以支撑跨区域物流需求;二是补能效率受限,传统加氢模式虽优于电动重卡充电,但仍受限于加氢站分布,且高压气态储氢、液氢储运等技术虽有突破,却未解决快速补能的场景适配问题
[0016]本实用新型将氢系统固定模块通过螺栓固定安装在车身底盘两侧,然后使用氢瓶模组与氢系统固定模块可拆卸连接,导向定位衬套与引导定位销起到引导定位氢瓶模组和氢系统固定模块配合的作用,同时连接梁是将两氢瓶模组连成一体,拆卸替换时,需要两氢瓶模组一并拆卸替换,能对氢能车辆完成快速拆装,从而快速补能。
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Figure CN224810513U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of hydrogen energy vehicles, and more specifically, it relates to a hydrogen swapping on-board hydrogen supply system installed on both sides of the chassis. Background Technology
[0002] Driven by the global goal of carbon neutrality, hydrogen-powered heavy-duty trucks, with their advantages of zero emissions and long-range heavy-duty operation, have become a core direction for the zero-carbon transformation of commercial vehicles. The National Medium and Long-Term Plan for the Development of the Hydrogen Energy Industry (2021-2035) explicitly lists it as a priority demonstration area. Currently, hydrogen-powered heavy-duty trucks have been piloted on a large scale in scenarios such as port logistics, but they face two major bottlenecks: First, there is a lack of hydrogen refueling infrastructure. The layout of hydrogen refueling stations across the country is concentrated and the growth rate is slowing down, making it difficult to support cross-regional logistics needs. Second, the efficiency of refueling is limited. Although the traditional hydrogen refueling mode is better than charging electric heavy-duty trucks, it is still limited by the distribution of hydrogen refueling stations. Although there have been breakthroughs in technologies such as high-pressure gaseous hydrogen storage and liquid hydrogen storage and transportation, the problem of adapting to scenarios for rapid refueling has not been solved.
[0003] Existing hydrogen swapping vehicle-mounted hydrogen supply system technology is only applicable to models with the on-board hydrogen supply system located at the rear of the vehicle or similar layouts. However, in addition to the rear of the vehicle, hydrogen supply systems in hydrogen-powered heavy-duty trucks are also located on both sides of the chassis, and this accounts for a significant proportion of the market. Utility Model Content
[0004] The main objective of this invention is to provide a hydrogen swapping on-board hydrogen supply system installed on both sides of the chassis. Installed on both sides of the vehicle chassis, it enables rapid installation and removal of the hydrogen system for hydrogen-powered vehicles, thereby quickly replenishing energy.
[0005] According to a first aspect of the present invention, a hydrogen swapping vehicle-mounted hydrogen supply system installed on both sides of a chassis is provided, comprising two hydrogen system fixing modules fixed to both sides of the vehicle chassis. Each hydrogen system fixing module is detachably connected to a hydrogen cylinder module. The bottoms of the two hydrogen cylinder modules are fixedly connected by a connecting beam. Each hydrogen system fixing module is fixedly installed on both sides of the vehicle chassis by bolts. A guide positioning bushing is interference-fitted to the bottom of each hydrogen system fixing module. The hydrogen cylinder module is provided with a guide positioning pin that mates with the guide positioning bushing to guide and position the hydrogen cylinder module and the hydrogen system fixing module in conjunction.
[0006] According to the first aspect of the present invention, the hydrogen swapping vehicle-mounted hydrogen supply system installed on both sides of the chassis includes a support beam, a fixed sub-beam, and a fixed main beam in each hydrogen system fixing module. The support beam, the fixed sub-beam, and the fixed main beam are welded together to form a fixing frame. A fixing plate is fixedly installed on the outside of the fixing frame. Bolt holes for fixing to the vehicle chassis are provided on the fixed sub-beam, the fixed main beam, and the fixing plate.
[0007] According to the first aspect embodiment of the present invention, the hydrogen swapping vehicle-mounted hydrogen supply system installed on both sides of the chassis has a hydrogen system connector at the bottom of the support beam. The bottom surface of the hydrogen system connector is flush with the bottom surface of the support beam, and a welding nut for fixing the hydrogen cylinder module is welded on the hydrogen system connector.
[0008] According to the first aspect of the present invention, the hydrogen swapping vehicle-mounted hydrogen supply system installed on both sides of the chassis has a guide positioning bushing interference-fitted to the bottom of the support beam.
[0009] According to the first aspect of the present invention, the hydrogen-swapping vehicle-mounted hydrogen supply system installed on both sides of the chassis has an outer skin fixedly connected to the outer periphery of the fixed frame.
[0010] According to the first aspect of the present invention, a hydrogen-swapping vehicle-mounted hydrogen supply system installed on both sides of a chassis includes a hydrogen cylinder module comprising a hydrogen cylinder and a hydrogen cylinder fixing frame. A hydrogen cylinder strap is fixedly connected to the hydrogen cylinder fixing frame. The hydrogen cylinder is fixedly mounted on the hydrogen cylinder fixing frame by the hydrogen cylinder strap. A placement beam is provided on the hydrogen cylinder fixing frame. The hydrogen cylinder strap is located in the middle of the placement beam. Guide positioning pins are located at both ends of the placement beam. Connecting components are also provided at both ends of the placement beam.
[0011] According to the first aspect of the present invention, the hydrogen swapping vehicle-mounted hydrogen supply system installed on both sides of the chassis includes a connecting component comprising a guide block, a guide bushing, and a fixing bend. The fixing bend has a U-shaped structure. The guide block is fixedly installed inside the fixing bend by bolts. The guide bushing is disposed on the guide block and is used to guide the hydrogen system disassembly and assembly mechanism.
[0012] According to the first aspect of the present invention, the hydrogen-swapping vehicle-mounted hydrogen supply system installed on both sides of the chassis has bolt through holes on the connecting components, and the bolt through holes have chamfers that can guide the bolts to be screwed in.
[0013] According to the first aspect of the present invention, the hydrogen exchange vehicle-mounted hydrogen supply system installed on both sides of the chassis includes a hydrogen cylinder strap including a strap body, a locking bolt, and a strap buckle. The strap buckles are respectively disposed at both ends of the strap body, and the two strap buckles are fixedly connected by the locking bolt. The strap body is provided with an anti-slip rubber pad inside.
[0014] According to the first aspect of the present invention, the hydrogen swapping vehicle-mounted hydrogen supply system installed on both sides of the chassis has a strap body made of stainless steel.
[0015] One of the above-described technical solutions of this utility model has at least one of the following advantages or beneficial effects:
[0016] This invention fixes the hydrogen system mounting module to both sides of the vehicle chassis with bolts. Then, the hydrogen cylinder module is detachably connected to the hydrogen system mounting module. The guide positioning bushing and guide positioning pin guide and position the hydrogen cylinder module and the hydrogen system mounting module to cooperate. At the same time, the connecting beam connects the two hydrogen cylinder modules into one unit. When disassembling and replacing, both hydrogen cylinder modules need to be disassembled and replaced together, which can quickly disassemble and assemble hydrogen fuel cell vehicles, thereby quickly replenishing energy. Attached Figure Description
[0017] The present invention will be further described below with reference to the accompanying drawings and embodiments;
[0018] Figure 1 This is a top view of the hydrogen swapping vehicle-mounted hydrogen supply system in the first embodiment of this utility model;
[0019] Figure 2 This is a schematic diagram of the structure of the hydrogen system fixing module in the first embodiment of this utility model;
[0020] Figure 3 This is a schematic diagram of the structure of the hydrogen cylinder module in the first embodiment of this utility model;
[0021] Figure 4 This is a schematic diagram of the structure of the hydrogen cylinder binding strap in the first embodiment of this utility model;
[0022] Figure 5 This is a schematic diagram of the connecting component in the first embodiment of this utility model. Detailed Implementation
[0023] The embodiments of this utility model are described in detail below. Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this utility model, and should not be construed as limiting this utility model.
[0024] In the description of this utility model, it should be understood that the directional descriptions, such as up, down, front, back, left, right, etc., indicate the directional or positional relationship based on the directional or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0025] In the description of this utility model, "several" means one or more, "multiple" means two or more, "greater than," "less than," and "exceeding" are understood to exclude the stated number, while "above," "below," and "within" are understood to include the stated number. If "first" or "second" is used in the description, it is only for the purpose of distinguishing technical features and should not be construed as indicating or implying relative importance, or implicitly indicating the number of indicated technical features, or implicitly indicating the order of the indicated technical features.
[0026] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined as "first" and "second" may explicitly or implicitly include one or more features.
[0027] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the term "connection" should be interpreted broadly. For example, it can be a fixed connection or a movable connection, a detachable connection or a non-detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection or a connection that can communicate with each other; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two elements, an indirect connection, or an interaction between two elements.
[0028] The following disclosure provides many different implementation methods or examples for different solutions to implement this utility model.
[0029] Reference Figures 1 to 5 As shown, a hydrogen swapping vehicle-mounted hydrogen supply system installed on both sides of the chassis is provided, including two hydrogen system fixing modules 1 fixed to both sides of the vehicle chassis. Both hydrogen system fixing modules 1 are detachably connected to hydrogen cylinder modules 2. The bottoms of the two hydrogen cylinder modules 2 are fixedly connected by connecting beams 3. Each hydrogen system fixing module 1 is fixedly installed on both sides of the vehicle chassis by bolts. A guide positioning bushing 16 is interference-fitted to the bottom of the hydrogen system fixing module 1. The hydrogen cylinder module 2 is provided with a guide positioning pin 24 that cooperates with the guide positioning bushing 16 to guide and position the hydrogen cylinder module 2 and the hydrogen system fixing module 1.
[0030] Preferably, the hydrogen system fixing module 1 and the hydrogen cylinder module 2 are connected by positioning holes and are equipped with guide bushings to guide the installation of the hydrogen cylinder module 2.
[0031] In some embodiments of this utility model, each hydrogen system fixing module 1 includes a support beam 11, a fixing sub-beam 12, and a fixing main beam 13. The support beam 11, the fixing sub-beam 12, and the fixing main beam 13 are welded together to form a fixing frame. A fixing plate 14 is fixedly installed on the outside of the fixing frame. Bolt holes for fixing to the vehicle chassis are opened on the fixing sub-beam 12, the fixing main beam 13, and the fixing plate 14.
[0032] Furthermore, a hydrogen system connector 15 is connected to the bottom of the support beam 11. The bottom surface of the hydrogen system connector 15 is flush with the bottom surface of the support beam 11, and a welding nut for fixing the hydrogen cylinder module 2 is welded onto the hydrogen system connector 15.
[0033] Furthermore, a guide positioning bushing 16 is interference-fitted to the bottom of the support beam 11.
[0034] Furthermore, an outer skin 17 is fixedly connected to the outer periphery of the fixed frame to protect the hydrogen cylinder module 2.
[0035] In some embodiments of this utility model, the hydrogen cylinder module 2 includes a hydrogen cylinder 22 and a hydrogen cylinder fixing frame 23. A hydrogen cylinder strap 21 is fixedly connected to the hydrogen cylinder fixing frame 23. The hydrogen cylinder 22 is fixedly mounted on the hydrogen cylinder fixing frame 23 by the hydrogen cylinder strap 21. A placement beam 231 is provided on the hydrogen cylinder fixing frame 23. The hydrogen cylinder strap 21 is located in the middle of the placement beam 231. Guide positioning pins 24 are located at both ends of the placement beam 231. Connecting components 25 are also provided at both ends of the placement beam 231.
[0036] Furthermore, the connecting assembly 25 includes a guide block 251, a guide bushing 252, and a fixing bend 253. The fixing bend 253 has a U-shaped structure. The guide block 251 is fixedly installed inside the fixing bend 253 by bolts. The guide bushing 252 is disposed on the guide block 251 and is used to guide the hydrogen system disassembly and assembly mechanism to cooperate.
[0037] Preferably, the connecting component 25 has a bolt through hole 254, and the bolt through hole 254 has a chamfer to guide the fixing bolt to be screwed in. The fixing bolt passes through the bolt through hole 254 of the connecting component 25 and engages with the welding nut on the hydrogen system connecting seat 15.
[0038] Furthermore, the hydrogen cylinder strap 21 includes a strap body 211, a locking bolt 212, and a strap buckle 213. The strap buckles 213 are respectively located at both ends of the strap body 211, and the two strap buckles 213 are fixedly connected by the locking bolt 212. The strap body 211 is provided with an anti-slip pad 214 inside.
[0039] Preferably, the strap body 211 is made of stainless steel to extend its service life.
[0040] In this embodiment, the system consists of a hydrogen system fixing module 1 (fixed to both sides of the chassis), a quick-change hydrogen cylinder module 2, and a connecting beam 3. The hydrogen system fixing module 1 and the hydrogen cylinder module 2 are fixed together with bolts. The left and right hydrogen cylinder modules 2 are connected by the connecting beam 3. The hydrogen system fixing module 1 is fixed to both sides of the vehicle chassis with bolts. Then, the hydrogen cylinder module 2 is detachably connected to the hydrogen system fixing module 1. The guide positioning bushing 16 and the guide positioning pin 24 guide and position the hydrogen cylinder module 2 and the hydrogen system fixing module 1 to cooperate. At the same time, the connecting beam 3 connects the two hydrogen cylinder modules 2 into one unit. When disassembling and replacing, both hydrogen cylinder modules 2 need to be disassembled and replaced together, which can quickly disassemble and assemble the hydrogen fuel cell vehicle, thereby quickly replenishing energy.
[0041] The hydrogen system fixing module 1 is fixed to both sides of the vehicle chassis with bolts. The connection end face of the fixing module 1 and the hydrogen cylinder module 2 is designed with positioning holes and equipped with guide bushings to guide the installation of the hydrogen cylinder module 2.
[0042] like Figure 2 As shown, the hydrogen system fixing module 1 consists of a support beam 11, a fixing sub-beam 12, a fixing main beam 13, a fixing plate 14, a hydrogen system connecting seat 15, a guide positioning bushing 16, and an outer skin 17. The fixing frame is integrally welded. The fixing sub-beam 12, the fixing main beam 13, and the fixing plate 14 have bolt holes for fixing to the vehicle chassis. The bottom surface of the hydrogen system connecting seat 15 is flush with the bottom surface of the support beam 11 and is welded with a welding nut to cooperate with the hydrogen cylinder module 2 for fixing. The guide positioning bushing 16 and the support beam 11 adopt an interference fit to ensure positioning accuracy.
[0043] like Figures 3-5 As shown, the hydrogen cylinder module 2 consists of a hydrogen cylinder strap 21, a hydrogen cylinder 22, a fixing frame 23, a guide positioning pin 24, and a connecting component 25; the hydrogen cylinder strap 21 consists of a stainless steel strip 211, a locking bolt 212, a strap buckle 213, and an anti-slip pad 214; the connecting component 25 consists of a guide block 251, a guide bushing 252, and a fixing bend 253.
[0044] Hydrogen cylinder straps 21 secure the hydrogen cylinder 22 to the fixed frame 23. Guide positioning pins 24 provide positioning and guidance during the engagement of the hydrogen cylinder module 2 with the hydrogen system fixing module 1, helping the quick-change hydrogen cylinder module 2 to align with the correct fixing point. The fixing bolts pass through the bolt holes in the connecting assembly 25 and then engage with the welded nuts on the hydrogen system connecting seat 15. The connecting assembly 25 is designed with chamfers to guide the fixing bolt path. Furthermore, to further ensure the accuracy of the fixing bolt path, the connecting assembly 25 is also designed with guide bushings 252, which can engage with the guide positioning pins of the tightening / untiling bolt mechanism of the hydrogen system disassembly / removal mechanism (not shown in this system).
[0045] At the bottom of the fixed frame 23, that is, below the base where the hydrogen cylinder strap 21 is fixed, there is a guide bushing, which helps to guide the connection between the hydrogen system disassembly and assembly mechanism and the hydrogen cylinder module 2.
[0046] When replacing the hydrogen system, the hydrogen system disassembly and assembly mechanism, guided by the guide bushing below the hydrogen system, first aligns with the hydrogen system, then removes the fixing bolts of the hydrogen system to be replaced, thus removing the hydrogen system. When installing the hydrogen system, the disassembly and assembly mechanism first transports the new hydrogen system to the underside of the vehicle chassis. Guided by the positioning guide bushing 16, the hydrogen system is slowly raised until it is aligned with the hydrogen system fixing module 1, i.e., the guide positioning pin 24 is fully inserted into the positioning guide bushing 16. Then, the fixing bolts of the hydrogen system are screwed in through the bolt tightening / removing mechanism of the disassembly and assembly mechanism, thereby completing the replacement of the hydrogen system.
[0047] The above is a further detailed description of this utility model and should not be considered as a limitation on the specific implementation of this utility model. For those skilled in the art, simple deductions or substitutions without departing from the concept of this utility model are all within the protection scope of this utility model.
Claims
1. A hydrogen swapping on-board hydrogen supply system installed on both sides of a chassis, comprising two hydrogen system fixing modules (1) fixed to both sides of the vehicle chassis, characterized in that, Both hydrogen system fixing modules (1) are detachably connected to hydrogen cylinder modules (2). The bottoms of the two hydrogen cylinder modules (2) are fixedly connected by connecting beams (3). Each hydrogen system fixing module (1) is fixedly installed on both sides of the vehicle chassis by bolts. A guide positioning bushing (16) is interference-fitted to the bottom of the hydrogen system fixing module (1). The hydrogen cylinder module (2) is provided with a guide positioning pin (24) that cooperates with the guide positioning bushing (16) to guide and position the hydrogen cylinder module (2) and the hydrogen system fixing module (1) to cooperate.
2. The hydrogen swapping on-board hydrogen supply system installed on both sides of the chassis according to claim 1, characterized in that, Each of the hydrogen system fixing modules (1) includes a support beam (11), a fixing sub-beam (12), and a fixing main beam (13). The support beam (11), the fixing sub-beam (12), and the fixing main beam (13) are welded together to form a fixing frame. A fixing plate (14) is fixedly installed on the outside of the fixing frame. Bolt holes for fixing to the vehicle chassis are opened on the fixing sub-beam (12), the fixing main beam (13), and the fixing plate (14).
3. The hydrogen swapping on-board hydrogen supply system installed on both sides of the chassis according to claim 2, characterized in that, The bottom of the support beam (11) is connected to a hydrogen system connector (15). The bottom surface of the hydrogen system connector (15) is flush with the bottom surface of the support beam (11), and a welding nut is welded on the hydrogen system connector (15) to cooperate with the hydrogen cylinder module (2) for fixing.
4. The hydrogen swapping on-board hydrogen supply system installed on both sides of the chassis according to claim 2, characterized in that, The bottom of the support beam (11) is interference-fitted with a guide positioning bushing (16).
5. The hydrogen swapping on-board hydrogen supply system installed on both sides of the chassis according to claim 2, characterized in that, The outer periphery of the fixed frame is fixedly connected with an outer skin (17).
6. The hydrogen swapping on-board hydrogen supply system installed on both sides of the chassis according to claim 1, characterized in that, The hydrogen cylinder module (2) includes a hydrogen cylinder (22) and a hydrogen cylinder fixing frame (23). A hydrogen cylinder strap (21) is fixedly connected to the hydrogen cylinder fixing frame (23). The hydrogen cylinder (22) is fixedly mounted on the hydrogen cylinder fixing frame (23) by the hydrogen cylinder strap (21). A placement beam (231) is provided on the hydrogen cylinder fixing frame (23). The hydrogen cylinder strap (21) is located in the middle of the placement beam (231). The guide positioning pin (24) is located at both ends of the placement beam (231). A connecting component (25) is also provided at both ends of the placement beam (231).
7. The hydrogen swapping on-board hydrogen supply system installed on both sides of the chassis according to claim 6, characterized in that, The connecting assembly (25) includes a guide block (251), a guide bushing (252), and a fixing bend (253). The fixing bend (253) has a U-shaped structure. The guide block (251) is fixedly installed in the fixing bend (253) by bolts. The guide bushing (252) is disposed on the guide block (251) and is used to guide the hydrogen system disassembly and assembly mechanism to cooperate.
8. The hydrogen swapping on-board hydrogen supply system installed on both sides of the chassis according to claim 7, characterized in that, The connecting component (25) has a bolt through hole (254), and the bolt through hole (254) has a chamfer to guide the bolt to be screwed in.
9. The hydrogen swapping on-board hydrogen supply system installed on both sides of the chassis according to claim 6, characterized in that, The hydrogen cylinder strap (21) includes a strap body (211), a locking bolt (212), and a strap buckle (213). The strap buckles (213) are respectively disposed at both ends of the strap body (211), and the two strap buckles (213) are fixedly connected by the locking bolt (212). The strap body (211) is provided with an anti-slip rubber pad (214) inside.
10. The hydrogen swapping on-board hydrogen supply system installed on both sides of the chassis according to claim 9, characterized in that, The strap body (211) is made of stainless steel.