Vacuum suction filter bin for thermosetting polystyrene foam board
Patent Information
- Application Number
- CN202522379247.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-10
- Publication Date
- 2026-11-03
- Estimated Expiration
- 2035-11-10
AI Technical Summary
The existing thermosetting polystyrene foam board vacuum adsorption filter chamber is complicated to operate when installing and replacing multiple foam boards, resulting in excessive downtime for equipment maintenance and affecting continuous production.
The design incorporates a docking mechanism, plug-in components, clamping mechanism, and fixing mechanism, including a first docking plate, a second docking plate, a plug hole, a vertical plate, a plug plate, a clamping frame, fixing blocks, a collar, and a connecting horizontal plate, enabling rapid splicing and stable connection of foam boards and simplifying the operation process.
This improved the installation efficiency and replacement speed of foam boards, reduced equipment downtime, and ensured the efficient operation of the filtration equipment.
Smart Images

Figure CN224925687U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of filter chamber technology, specifically a thermosetting polystyrene foam board vacuum adsorption filter chamber. Background Technology
[0002] In the fields of coarse filtration of industrial fluids (such as purification of machining coolant and separation of suspended solids in aquaculture wastewater) and pretreatment of low-concentration dust, thermosetting polystyrene foam board vacuum adsorption filter chambers have become a widely used type of equipment due to their low cost of filter media, adaptability to temperature and pressure resistance to various application scenarios, and ease of operation based on the vacuum adsorption separation principle. The core function of this type of filter chamber relies on thermosetting polystyrene foam board—its closed-cell / semi-closed-cell structure can effectively intercept solid impurities of 5-50μm, and its density can be adjusted as needed to adapt to different filtration precision requirements.
[0003] Currently, in most mainstream thermosetting polystyrene foam board vacuum adsorption filter chambers on the market, the foam boards are installed using a "single-piece independent fixing" design: the inner wall of the filter chamber is usually equipped with a single set of slots, simple bolt holes, or elastic clips, and each foam board needs to be individually embedded into the slot or fixed to the pre-set support structure inside the chamber with bolts. This design is relatively easy to operate during the initial assembly of the equipment, but significant defects gradually become apparent during maintenance and replacement after long-term use.
[0004] Because each foam board needs to be disassembled and installed independently, when multiple foam boards are configured in the filter chamber (such as 3-5 boards stacked together to increase the filtration area, or multiple boards arranged in an array to adapt to the chamber size), operators need to disassemble the fixing structure of the old boards one by one (such as unscrewing bolts and loosening clips), and then install the new boards one by one and re-fix them. During this process, the disassembly and assembly of a single foam board takes 2-5 minutes. If there are 4 or more foam boards in the chamber, the overall replacement often takes more than 20 minutes, resulting in excessive downtime for equipment maintenance, which seriously affects subsequent production or wastewater treatment and other continuous operation processes.
[0005] Therefore, this utility model provides a thermosetting polystyrene foam board vacuum adsorption filter chamber. Utility Model Content
[0006] To overcome the shortcomings of existing technologies and solve at least one of the problems mentioned in the background art, a thermosetting polystyrene foam board vacuum adsorption filter chamber is proposed.
[0007] The technical solution adopted by this utility model to solve its technical problem is as follows: The thermosetting polystyrene foam board vacuum adsorption filter chamber of this utility model includes a filter chamber; the bottom of the filter chamber is fixedly installed with a support leg, the inner wall of the filter chamber is movably connected with a foam board, the two sides of the foam board are provided with a docking mechanism, and the two sides of the foam board away from the docking mechanism are provided with a plug-in component; the side of the vertical plate away from the plug-in plate is provided with a clamping mechanism, and the inner wall of the filter chamber is provided with a fixing mechanism; the side of the vertical plate away from the plug-in plate and located at the top of the clamping mechanism is provided with a plug-in component; the docking mechanism includes a first docking plate, a second docking plate and a plug hole, the first docking plate is fixedly installed on one side of the foam board, the second docking plate is fixedly installed on the side of the foam board away from the first docking plate, and both the first docking plate and the second docking plate have plug holes on their surfaces, and the foam boards can be spliced together through the first docking plate and the second docking plate; the cooperation of the first docking plate, the second docking plate and the plug hole enables multiple sets of foam boards to be quickly spliced together, thereby facilitating operation during assembly, effectively improving installation efficiency, and the structure is simple, requiring no training to operate.
[0008] Preferably, the plug-in assembly includes a vertical plate and a plug plate. The vertical plate is movably connected to both sides of the foam board. The side of the vertical plate closest to the foam board is fixedly installed with the plug plate. The plug plate is movably inserted into the inner wall of the first mating plate and the second mating plate through the opening of the plug hole. In this scheme, the cooperation of the vertical plate and the plug plate can stably connect the two sets of foam boards by inserting them into the plug hole, preventing them from loosening or shifting during use, and effectively improving the efficiency of use.
[0009] Preferably, the clamping mechanism includes a first fixing block, a collar, and a clamping frame. The first fixing block is fixedly installed on the side of the vertical plate away from the insert plate. The side of the first fixing block away from the vertical plate is fixedly installed with the collar. The inner wall of the collar is rotatably installed with the clamping frame. In this scheme, the cooperation of the first fixing block, collar, and clamping frame can achieve the effect of fixing the horizontal plate by clamping with the clamping assembly, so that the horizontal plate can be connected to the vertical plate, thereby making the assembly more convenient.
[0010] Preferably, the fixing mechanism includes a fixing plate, a first bolt, and a connecting horizontal plate. The fixing plate is fixedly installed on both sides of the inner wall of the filter chamber near the first fixing block. The inner wall of the fixing plate is slidably connected to the connecting horizontal plate. The connecting horizontal plate is threadedly connected to the fixing plate by the first bolt. The connecting horizontal plate is located on top of the first fixing block. In this scheme, the cooperation of the fixing plate, the first bolt, and the connecting horizontal plate can connect multiple sets of foam boards together to ensure that they can be replaced simultaneously, effectively improving the replacement speed and reducing downtime.
[0011] Preferably, the locking assembly includes a second fixing block and an elastic card. The second fixing block is fixedly installed on the side of the vertical plate away from the insert plate and located on top of the first fixing block. The bottom of the second fixing block is movably connected to the connecting horizontal plate. The side of the second fixing block away from the vertical plate is fixedly installed with the elastic card. The elastic card is movably locked with the locking frame. In this scheme, the cooperation between the second fixing block and the elastic card can lock the locking frame, thereby enabling the locking frame to be stably locked and ensuring that the connecting horizontal plate can be normally connected to the vertical plate.
[0012] Preferably, a second bolt is threaded onto the side of the connecting horizontal plate near the vertical plate. In this design, the second bolt can strengthen the connection between the horizontal plate and the vertical plate to prevent the clamping frame from loosening and causing accidental separation, thereby improving safety during use and ensuring that the foam board can filter efficiently.
[0013] The beneficial effects of this utility model are as follows:
[0014] 1. The thermosetting polystyrene foam board vacuum adsorption filter chamber of this utility model, through the arrangement of a first connecting plate, a second connecting plate, insertion holes, a vertical plate, and an insert plate, enables multiple sets of foam boards to be quickly spliced together by the cooperation of the first connecting plate, the second connecting plate, and the insertion holes. This facilitates operation during assembly, effectively improves installation efficiency, and has a simple structure that can be operated without training. The cooperation of the vertical plate and the insert plate can stably connect two sets of foam boards by inserting them into the insertion holes, preventing them from loosening or shifting during use, and effectively improving usage efficiency.
[0015] 2. The thermosetting polystyrene foam board vacuum adsorption filter chamber of this utility model, through the arrangement of a first fixing block, a collar, a clamping frame, a fixing plate, a first bolt, and a connecting horizontal plate, enables the first fixing block, collar, and clamping frame to fix the connecting horizontal plate by engaging with the clamping assembly. This allows the connecting horizontal plate to connect with the vertical plate, making assembly more convenient. The combination of the fixing plate, the first bolt, and the connecting horizontal plate can connect multiple sets of foam boards together, ensuring simultaneous replacement during replacement, effectively improving replacement speed and reducing downtime. Attached Figure Description
[0016] The present invention will be further described below with reference to the accompanying drawings.
[0017] Figure 1 This is a front perspective view of the present invention;
[0018] Figure 2 This is a partial exploded view of this utility model;
[0019] Figure 3 This is a partial structural diagram of the present invention;
[0020] Figure 4 yes Figure 1 Enlarged view of a portion of point A in the middle;
[0021] Figure 5 yes Figure 2 Enlarged view of section B in the middle.
[0022] Legend:
[0023] 1. Filter chamber; 2. Support leg; 3. Foam board; 4. Docking mechanism; 41. First docking plate; 42. Second docking plate; 43. Insertion hole; 5. Insertion assembly; 51. Vertical plate; 52. Insertion plate; 6. Clamping mechanism; 61. First fixing block; 62. Collar; 63. Clamping frame; 7. Fixing mechanism; 71. Fixing plate; 72. First bolt; 73. Connecting horizontal plate; 8. Clamping assembly; 81. Second fixing block; 82. Elastic clip; 90. Second bolt. Detailed Implementation
[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.
[0025] Specific implementation examples are given below.
[0026] like Figures 1 to 5As shown in the embodiment of this utility model, the thermosetting polystyrene foam board vacuum adsorption filter chamber includes a filter chamber 1; a support leg 2 is fixedly installed at the bottom of the filter chamber 1, a foam board 3 is movably connected to the inner wall of the filter chamber 1, a docking mechanism 4 is provided on both sides of the foam board 3, and an insertion assembly 5 is provided on both sides of the foam board 3 away from the docking mechanism 4; a clamping mechanism 6 is provided on the side of the vertical plate 51 away from the insertion plate 52, and a fixing mechanism 7 is provided on the inner wall of the filter chamber 1; a clamping assembly 8 is provided on the side of the vertical plate 51 away from the insertion plate 52 and at the top of the clamping mechanism 6; the docking mechanism 4 includes a first docking plate 41 and a second docking plate 42. The foam board 3 has a first mating plate 41 fixedly installed on one side of the foam board 3, and a second mating plate 42 fixedly installed on the side of the foam board 3 away from the first mating plate 41. Both the first mating plate 41 and the second mating plate 42 have insertion holes 43 on their surfaces, allowing the foam board 3 to be spliced together. The insertion assembly 5 includes a vertical plate 51 and an insertion plate 52. The vertical plate 51 is movably connected to both sides of the foam board 3, and the side of the vertical plate 51 closest to the foam board 3 is fixedly installed with the insertion plate 52. The insertion plate 52 is movably inserted into the first mating plate 41 and the second mating plate 43 through the insertion holes 43. The inner wall of the two connecting plates 42 is secured by a clamping mechanism 6, which includes a first fixing block 61, a collar 62, and a clamping frame 63. The first fixing block 61 is fixedly installed on the side of the vertical plate 51 away from the insert plate 52. The side of the first fixing block 61 away from the vertical plate 51 is fixedly installed with the collar 62. The inner wall of the collar 62 is rotatably installed with the clamping frame 63. The fixing mechanism 7 includes a fixing plate 71, a first bolt 72, and a connecting horizontal plate 73. The fixing plate 71 is fixedly installed on both sides of the inner wall of the filter chamber 1 near the first fixing block 61. The inner wall of the fixing plate 71 is slidably connected to the connecting horizontal plate 73. The connecting horizontal plate 73 is connected by a first bolt 62. A bolt 72 is threadedly connected to a fixing plate 71. A connecting horizontal plate 73 is located on top of the first fixing block 61. The snap-fit assembly 8 includes a second fixing block 81 and an elastic clip 82. The second fixing block 81 is fixedly installed on the side of the vertical plate 51 away from the insert plate 52 and located on top of the first fixing block 61. The bottom of the second fixing block 81 is movably connected to the connecting horizontal plate 73. The side of the second fixing block 81 away from the vertical plate 51 is fixedly installed to the elastic clip 82. The elastic clip 82 is movably snapped into the clamping bracket 63. A second bolt 90 is threadedly connected to the side of the connecting horizontal plate 73 near the vertical plate 51.
[0027] like Figures 1 to 5As shown, the combined use of the first mating plate 41, the second mating plate 42, and the insertion hole 43 enables multiple sets of foam boards 3 to be quickly spliced together, facilitating assembly, improving installation efficiency, and offering a simple structure that requires no training to operate. The combination of the vertical plate 51 and the insertion plate 52, inserted into the insertion hole 43, securely connects two sets of foam boards 3, preventing loosening or shifting during use and effectively improving efficiency. The combined use of the first fixing block 61, the collar 62, and the clamping bracket 63, through engagement with the clamping assembly 8, securely connects the horizontal plate 73 to the vertical plate 51. Assembly is more convenient. The combination of fixing plate 71, first bolt 72 and connecting horizontal plate 73 can connect multiple sets of foam boards 3 to each other, so that they can be replaced at the same time, effectively improving the replacement speed and reducing downtime. The combination of second fixing block 81 and elastic card 82 can lock clamping frame 63, so that clamping frame 63 can be stably locked, ensuring that connecting horizontal plate 73 can be properly connected to vertical plate 51. Second bolt 90 can strengthen the connection between connecting horizontal plate 73 and vertical plate 51 to prevent clamping frame 63 from loosening and accidentally falling apart, improving safety during use and ensuring that foam board 3 can filter efficiently.
[0028] Working principle: During operation, first place the filter chamber 1 on a flat surface. Then, the user picks up two sets of foam boards 3 and aligns the first mating plate 41 and the second mating plate 42 together, placing them inside the filter chamber 1. After alignment, the user picks up the vertical plate 51, aligns the insert plate 52 with the insertion hole 43, and inserts it. Next, the user picks up the connecting horizontal plate 73, aligns its two sides with the inside of the fixing plate 71, and then slides the connecting horizontal plate 73 into the fixing plate 71 and fixes it with the first bolt 72. When the connecting horizontal plate 73 is inserted, it will be embedded in the side of the second fixing block 81 and the first fixing block 61 that are close to each other. Then the user rotates the clamping bracket 63 to clamp it in the elastic card 82. Finally, the connecting horizontal plate 73 and the vertical plate 51 are fixed by the second bolt 90. The installation is now complete. During use, the foam board 3 needs to be replaced frequently due to long-term filtration. When the foam board 3 needs to be replaced, the user only needs to remove the first bolt 72 to remove the connecting horizontal plate 73 and multiple sets of foam boards 3 together, achieving quick disassembly without the need for individual disassembly and installation.
[0029] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A thermosetting polystyrene foam board vacuum adsorption filter chamber, comprising a filter chamber (1); characterized in that: The bottom of the filter chamber (1) is fixedly installed with a support leg (2), and the inner wall of the filter chamber (1) is movably connected with a foam board (3). The two sides of the foam board (3) are provided with docking mechanisms (4), and the two sides of the foam board (3) away from the docking mechanisms (4) are provided with plug-in components (5). The docking mechanism (4) includes a first docking plate (41), a second docking plate (42), and a socket (43). The first docking plate (41) is fixedly installed on one side of the foam board (3), and the second docking plate (42) is fixedly installed on the side of the foam board (3) away from the first docking plate (41). The surfaces of the first docking plate (41) and the second docking plate (42) both have sockets (43). The foam board (3) can be spliced together by the first docking plate (41) and the second docking plate (42). The plug-in assembly (5) includes a vertical plate (51) and a plug plate (52). The vertical plate (51) is movably connected to both sides of the foam board (3). The side of the vertical plate (51) closest to the foam board (3) is fixedly installed with the plug plate (52). The plug plate (52) is movably plugged into the inner wall of the first mating plate (41) and the second mating plate (42) through the opening of the plug hole (43).
2. The thermosetting polystyrene foam board vacuum adsorption filter chamber according to claim 1, characterized in that: A clamping mechanism (6) is provided on the side of the vertical plate (51) away from the insert plate (52), and a fixing mechanism (7) is provided on the inner wall of the filter chamber (1).
3. The thermosetting polystyrene foam board vacuum adsorption filter chamber according to claim 1, characterized in that: The vertical plate (51) is provided with a snap-fit assembly (8) on the side away from the insert plate (52) and on the top of the snap-fit mechanism (6).
4. The thermosetting polystyrene foam board vacuum adsorption filter chamber according to claim 2, characterized in that: The clamping mechanism (6) includes a first fixing block (61), a collar (62) and a clamping frame (63). The first fixing block (61) is fixedly installed on the side of the vertical plate (51) away from the insert plate (52). The side of the first fixing block (61) away from the vertical plate (51) is fixedly installed with the collar (62). The inner wall of the collar (62) is rotatably installed with the clamping frame (63).
5. The thermosetting polystyrene foam board vacuum adsorption filter chamber according to claim 2, characterized in that: The fixing mechanism (7) includes a fixing plate (71), a first bolt (72) and a connecting horizontal plate (73). The fixing plate (71) is fixedly installed on both sides of the inner wall of the filter chamber (1) near the first fixing block (61). The inner wall of the fixing plate (71) is slidably connected to the connecting horizontal plate (73). The connecting horizontal plate (73) is threadedly connected to the fixing plate (71) by the first bolt (72). The connecting horizontal plate (73) is located on the top of the first fixing block (61).
6. The thermosetting polystyrene foam board vacuum adsorption filter chamber according to claim 3, characterized in that: The snap-fit assembly (8) includes a second fixing block (81) and an elastic card (82). The second fixing block (81) is fixedly installed on the side of the vertical plate (51) away from the insert plate (52) and located on top of the first fixing block (61). The bottom of the second fixing block (81) is movably connected to the connecting horizontal plate (73). The side of the second fixing block (81) away from the vertical plate (51) is fixedly installed with the elastic card (82). The elastic card (82) is movably snapped into the clamping bracket (63).
7. The thermosetting polystyrene foam board vacuum adsorption filter chamber according to claim 5, characterized in that: The second bolt (90) is threaded onto the side of the connecting horizontal plate (73) near the vertical plate (51).
