Interface material fusion machine apparatus
Patent Information
- Application Number
- CN202522779236.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-29
- Publication Date
- 2026-11-03
- Estimated Expiration
- 2035-12-29
AI Technical Summary
The existing equipment lacks a precise flow regulation device, making it impossible to flexibly and accurately control the influent volume and the ratio between various water sources, which affects the quality of interface material fusion and production efficiency.
The system is equipped with components such as an inlet connector, inlet control valve, mixing inlet pipe, reflux connector, related control valves, and water tank to achieve precise control and mixing of water volume, forming a reflux system. Combined with a five-stage detection device and a multi-layer filter, it treats the water quality.
It enables precise regulation of water volume, ensures stable water quality, improves the stability of the fusion process and product consistency, and enhances water resource utilization and equipment operation safety.
Smart Images

Figure CN224926048U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of fusion machine equipment, specifically to interface material fusion machine equipment. Background Technology
[0002] As industries increasingly demand higher product quality and performance, more stringent standards are being set for interface material fusion processes. Water source, as a key factor in the fusion process, directly and significantly impacts the fusion effect through its quality, quantity, and supply stability. Different interface materials have specific requirements for water pH, dissolved oxygen, conductivity, turbidity, and heavy metal content during fusion. Only by providing water sources that meet these standards can the fusion process proceed smoothly and high-quality fused products be obtained. Simultaneously, precisely controlling the proportion of water entering the fusion equipment is also crucial for ensuring the stability of the fusion process and product consistency.
[0003] When using existing equipment, most of the existing equipment lacks a precise flow regulation device, and cannot flexibly and accurately control the water inflow and the ratio between various water sources according to the actual needs of different interface material fusion processes. This makes it easy to have problems such as too much or too little water or imbalance in the ratio in actual production, which in turn affects the quality of products and production efficiency. Therefore, we need to propose an interface material fusion machine. Utility Model Content
[0004] The purpose of this invention is to provide an interface material fusion machine, which, by incorporating components such as a water inlet connector and a water inlet control valve, facilitates precise control of the water volume, thereby solving the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: Interface material fusion machine equipment includes: The equipment casing has multiple water inlet connectors on its front side; Two inlet control valves are connected to one side of multiple inlet connectors via pipes to control the inlet water flow rate. The mixing inlet pipe is connected to one side of the two inlet control valves via a pipeline, and is used to mix the water inside the two inlet control valves; A reflux connector is located on the back of the equipment housing. The reflux connector is connected to a reflux control valve via a pipe. The reflux control valve is connected to a mixing inlet pipe via a pipe. The first water tank is installed inside the equipment casing via a mounting plate, and the first water tank is fixedly connected to the end of the mixing inlet pipe.
[0006] Preferably, the lower end of the first water tank is connected to a water tank control valve via a pipe, and a liquid level valve is provided on the first water tank.
[0007] Preferably, the water tank control valve is connected to a first water pump via a pipe, and the first water pump is installed at the bottom inside the equipment casing.
[0008] Preferably, the first water pump is connected to a flow tank via a pipeline, and the flow tank is connected to a five-fold detection device via a pipeline.
[0009] Preferably, the five-stage detection device is connected to a triple filter via a pipeline, and the triple filter is connected to two dispensing valves via a pipeline.
[0010] Preferably, the two liquid dispensing valves are connected to a second water tank via pipes, and both second water tanks are connected to the equipment housing via mounting plates.
[0011] Preferably, each of the two second water tanks is connected to a second water pump via a pipe, and both second water pumps are installed at the bottom inside the equipment casing.
[0012] Preferably, the two second water pumps are connected to a main filter via pipelines, and the main filter is connected to two pressure transmitters via pipelines.
[0013] Preferably, both pressure transmitters are connected to two water outlet connectors via pipes, and the multiple water outlet connectors are in contact with the equipment housing.
[0014] Compared with the prior art, the beneficial effects of this utility model are: This utility model incorporates components such as inlet connectors and inlet control valves. Multiple inlet connectors on the front facilitate connection to different water sources; two inlet control valves precisely regulate the inlet water volume to meet diverse fusion needs; the mixing inlet pipe ensures thorough water mixing and provides stable water quality; the back reflux connector and control valves form a reflux system, allowing for flexible water volume adjustment and improved utilization; the first water tank is securely installed inside and tightly connected to the mixing inlet pipe, ensuring smooth water storage and treatment, thus laying a solid foundation for the fusion process. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is one of the internal structural diagrams of this utility model; Figure 3 This is the second schematic diagram of the internal structure of this utility model; Figure 4 This is the third schematic diagram of the internal structure of this utility model; Figure 5 This is the fourth schematic diagram of the internal structure of this utility model; Figure 6 This is the fifth schematic diagram of the internal structure of this utility model; Figure 7 This is a schematic diagram of the panel control of this utility model; Figure 8 This is one of the schematic diagrams of the PLC control circuit of this utility model; Figure 9 This is the second schematic diagram of the PLC control circuit of this utility model.
[0016] In the diagram: 1. Equipment casing; 2. Water inlet connector; 3. Water inlet control valve; 4. Mixing water inlet pipe; 401. Return connector; 402. Return control valve; 5. First water tank; 51. Water tank control valve; 6. Liquid level valve; 7. First water pump; 8. Flow tank; 9. Five-stage detection device; 10. Triple filter; 11. Dividing valve; 12. Second water tank; 13. Second water pump; 14. Main filter; 15. Pressure transmitter; 16. Water outlet connector. Detailed Implementation
[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0018] Please see Figure 1-9 This utility model provides a technical solution: Reference Figures 1-6 The interface material fusion machine includes a housing 1, a water inlet connector 2, a water inlet control valve 3, a mixing water inlet pipe 4, a return connector 401, and a first water tank 5. Multiple water inlet connectors 2 are provided on the front of the equipment housing 1. Two water inlet control valves 3 are respectively connected to one side of the multiple water inlet connectors 2 through pipes to control the water inlet flow of the water inlet connectors 2. A mixing water inlet pipe 4 is connected to one side of the two water inlet control valves 3 through pipes to mix the water inside the two water inlet control valves 3. A return connector 401 is provided on the back of the equipment housing 1. The return connector 401 is connected to a return control valve 402 through a pipe. The return control valve 402 is connected to the mixing water inlet pipe 4 through a pipe. The first water tank 5 is installed inside the equipment housing 1 through a mounting plate. The first water tank 5 is fixedly connected to the end of the mixing water inlet pipe 4.
[0019] For example, the equipment housing 1 is made of high-strength, corrosion-resistant metal material, which not only has excellent protective performance and can effectively resist interference and damage from the external environment, but also provides a stable installation space for various precision components inside, ensuring the stability and reliability of the equipment during operation. The multiple water inlet connectors 2 are reasonably arranged and appropriately spaced, which facilitates quick and stable connection with water pipes from different external sources. Each water inlet connector 2 has undergone strict sealing treatment to prevent water leakage during water intake and ensure the normal operation of the equipment.
[0020] Furthermore, the two inlet control valves 3 are tightly connected to one side of the multiple inlet connectors 2 through specially designed pipes. The inlet control valves 3 adopt advanced flow control technology, which can accurately adjust the water inlet volume of the inlet connectors 2. By operating the control knob or button on the inlet control valve 3, the user can flexibly control the water entering the equipment according to actual needs, ensuring that the water ratio required for different interface materials during the fusion process is accurate.
[0021] Specifically, the mixing inlet pipe 4 can fully and uniformly mix the water flowing in from the two inlet control valves 3. This efficient mixing method enables water from different sources to reach an ideal mixing state before entering the subsequent treatment stage, providing more stable and uniform water quality conditions for the fusion of interface materials.
[0022] On the other hand, the return connector 401 facilitates connection with an external return pipe, and the return control valve 402 also has a precise flow control function, which can flexibly adjust the return water volume according to the actual operation of the equipment. The return control valve 402 is connected to the mixing inlet pipe 4 through a pipe to form a complete return circulation system. When there is too much water inside the equipment or when water quality needs to be adjusted, some water can be returned to the mixing inlet pipe 4 through the return system for re-mixing and treatment, thereby improving the utilization rate of water resources and the treatment effect of the equipment.
[0023] It is worth mentioning that the first water tank 5 is securely installed inside the equipment casing 1 by a specially designed mounting plate. The mounting plate is made of high-strength material, which can bear the weight of the first water tank 5 and ensure that it will not shake or shift during equipment operation. The first water tank 5 is fixedly connected to the end of the mixing water inlet pipe 4. This connection method is tight and reliable, which can ensure that the water flowing in from the mixing water inlet pipe 4 can smoothly enter the first water tank 5 for storage and further treatment.
[0024] Reference Figures 2-6The lower end of the first water tank 5 is connected to a water tank control valve 51 via a pipe. A liquid level valve 6 is installed on the first water tank 5. The water tank control valve 51 is connected to a first water pump 7 via a pipe. The first water pump 7 is installed at the bottom inside the equipment casing 1. The first water pump 7 is connected to a flow pool 8 via a pipe. The flow pool 8 is connected to a five-fold detection device 9 via a pipe.
[0025] For example, the water tank control valve 51 is made of high-quality valve material, which has excellent sealing performance and corrosion resistance, and can work stably for a long time. The water tank control valve 51 can accurately control the outflow of water in the water tank according to the water level in the first water tank 5 and the overall operating requirements of the equipment. When the water level in the first water tank 5 reaches the set upper limit, the water tank control valve 51 will automatically close to stop the water outflow; when the water level drops to the set lower limit, the water tank control valve 51 will automatically open to allow water to flow out of the water tank and enter the subsequent processing stage.
[0026] Furthermore, the level valve 6 is a device that can automatically sense the water level in the tank and send corresponding signals. It monitors the water level changes in the tank in real time through built-in sensing elements such as floats or electrodes. When the water level rises to a certain height, the level valve 6 sends a signal to notify the equipment's control system to close the inlet control valve 3 and stop water from entering the first water tank 5. When the water level drops to a certain height, the level valve 6 sends a signal to notify the control system to open the inlet control valve 3 and continue to replenish water to the tank. This automated level control method can effectively avoid the impact of excessively high or low water levels in the tank on the equipment, and improve the operational safety and stability of the equipment.
[0027] Specifically, the first water pump 7 adopts a high-efficiency and energy-saving pump body design and has a strong pumping capacity. It is installed at the bottom of the inner shell 1 of the equipment. This installation position is reasonable and can make full use of the internal space of the equipment. At the same time, it is convenient to connect and maintain the pipeline. During the operation of the equipment, the first water pump 7 can draw water from the first water tank 5 according to the opening status of the water tank control valve 51 and transport it to the flow pool 8 through the pipeline.
[0028] On the other hand, the flow tank 8 is a container specifically designed for the preliminary treatment and buffering of water. It has a special filtration structure inside that can perform preliminary filtration of the water entering the tank, removing large particulate impurities and suspended solids, and improving the purity of the water.
[0029] It is worth mentioning that the five-fold detection device 9 is a key component of the equipment for comprehensive water quality testing. It integrates multiple advanced detection technologies and can simultaneously detect multiple indicators in the water, such as pH, dissolved oxygen, conductivity, turbidity, and heavy metal content. The detection data is transmitted to the equipment's control system in real time. Through the precise detection of the five-fold detection device 9, operators can promptly understand changes in water quality and adjust the equipment's operating parameters based on the detection results to ensure that the water entering the subsequent treatment stages meets the requirements.
[0030] Reference Figures 2-6 The five-stage detection device 9 is connected to a triple filter 10 via a pipeline. The triple filter 10 is connected to two liquid distribution valves 11 via a pipeline. The two liquid distribution valves 11 are connected to a second water tank 12 via a pipeline. Both second water tanks 12 are connected to the equipment casing 1 via mounting plates.
[0031] For example, the triple filter 10 is a high-efficiency filtration device that uses multi-layer filtration technology. It consists of three filtration units with different filtration precisions. Each filtration unit uses high-quality filter materials, such as activated carbon, ceramic membranes, and reverse osmosis membranes. When water flows into the triple filter 10 from the five-stage detection device 9, it first passes through the first filtration unit, which can remove larger particulate impurities and some organic matter from the water. Then it enters the second filtration unit, which further removes small particles, bacteria, viruses, and other harmful substances from the water. Finally, it passes through the third filtration unit, which deeply purifies the water, removing heavy metal ions, dissolved salts, and other impurities, so that the water purity reaches an extremely high level.
[0032] Furthermore, the liquid separator 11 is a device that can divide water flow into different proportions or directions as needed. In this equipment, the design of two liquid separators 11 allows the water purified by the triple filter 10 to be divided according to different treatment requirements. For example, when it is necessary to provide water of different qualities for different interface material fusion processes, the purified water can be divided into two streams by adjusting the opening of the liquid separator 11 and enter different treatment channels respectively.
[0033] Specifically, both second water tanks 12 are connected to the equipment casing 1 via specially designed mounting plates. The design of the mounting plates fully considers the weight of the second water tanks 12 and the load-bearing capacity of the equipment casing 1, ensuring that the second water tanks 12 are stable and reliable after installation and will not affect the overall structure of the equipment. The function of the second water tanks 12 is to store and further regulate the water after diversion.
[0034] Reference Figures 2-6Two second water tanks 12 are connected to second water pumps 13 via pipes. Both second water pumps 13 are installed at the bottom inside the equipment housing 1. The two second water pumps 13 are connected to a main filter 14 via pipes. The main filter 14 is connected to two pressure transmitters 15 via pipes. Both pressure transmitters 15 are connected to two water outlet connectors 16 via pipes. The multiple water outlet connectors 16 are in contact with the equipment housing 1.
[0035] For example, both second water pumps 13 are installed at the bottom inside the equipment housing 1. This installation method is similar to that of the first water pump 7, which makes full use of the internal space of the equipment and facilitates pipe connection and maintenance. The second water pumps 13 adopt a different model and specification design than the first water pump 7. They have been optimized based on factors such as the water flow rate and delivery distance of the second water tank 12 to ensure that sufficient water pressure can be provided to deliver water to subsequent treatment stages.
[0036] Furthermore, the main filter 14 is a device for final filtration and purification of water that has undergone multiple treatment stages. It uses more precise filter materials and advanced filtration technology to further remove tiny impurities and residual chemicals in the water, ensuring that the final output water quality meets extremely high standards.
[0037] Specifically, the pressure transmitter 15 is a device that can convert pressure signals into electrical signals and transmit them. In this equipment, two pressure transmitters 15 are installed on the pipeline after the main filter 14 to monitor the water pressure changes in the pipeline in real time. When the water pressure is too high or too low, the pressure transmitter 15 will transmit the pressure signal to the control system of the equipment in a timely manner. The control system will automatically adjust the operating parameters of the second water pump 13, such as speed and flow rate, according to the received signal to ensure that the water pressure in the pipeline is always kept within the set range, thus ensuring the stability and safety of water delivery.
[0038] On the other hand, the water outlet connector 16 is made of high-quality metal materials, which have good sealing performance and corrosion resistance. It can reliably connect with external water-using equipment or pipes. The design of the water outlet connector 16 takes into account the usage needs of different users. Its interface specifications and connection methods can be customized according to actual conditions, making it convenient to connect with various water-using equipment. When the equipment is operating normally, the water that has undergone the previous series of treatments and adjustments will be accurately delivered to the required place through the water outlet connector 16, providing high-quality and stable water source support for the fusion process of interface materials.
[0039] Working principle: After startup, water from different external sources enters the equipment through the water inlet connector 2, which is reasonably laid out, appropriately spaced, and well-sealed. The water inlet control valve 3 adopts advanced flow control technology. By operating its control knob or button, the water inlet volume can be precisely adjusted to ensure that the water volume ratio required for the fusion of different interface materials is accurate. After passing through the water inlet control valve 3, the water flows into the mixing water inlet pipe 4, where it is fully and evenly mixed to achieve an ideal mixing state, providing stable water quality for subsequent treatment. If there is too much water inside the equipment or water quality needs to be adjusted, the reflux system is activated. The reflux control valve 402 flexibly adjusts the reflux water volume according to the equipment operation. Some water flows back to the mixing inlet pipe 4 through the reflux connector 401 for further treatment, thereby improving the water resource utilization rate. The mixed water enters the first water tank 5 for storage. The water tank control valve 51 precisely controls the water outflow according to the water level and equipment requirements. The level valve 6 automatically senses the water level and sends a signal to realize automatic water level control. The first water pump 7 pumps the water from the first water tank 5 to the flow pool 8 for preliminary filtration to remove large particles and suspended solids. The five-fold detection device 9 comprehensively detects the water quality and transmits data in real time, so that the operator can adjust the operating parameters accordingly. The water then enters the triple filter 10, where it undergoes deep purification through three different filtration units. The diverting valve 11 distributes the purified water as needed. The second water tank 12 stores the diverted water and further regulates it. The second water pump 13 provides sufficient water pressure to deliver the water to the main filter 14 for final purification. The pressure transmitter 15 monitors the water pressure in real time, and the control system adjusts the parameters of the second water pump 13 accordingly. Finally, the high-quality and stable water is delivered to the desired location through the high-quality, customizable water outlet connector 16, completing the entire process.
[0040] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. An interface material fusion machine, characterized in that, include: The equipment casing (1) has multiple water inlet connectors (2) on its front side. Two inlet control valves (3) are connected to one side of multiple inlet connectors (2) via pipes to control the inlet flow rate of the inlet connectors (2); The mixing inlet pipe (4) is connected to one side of the two inlet control valves (3) via a pipe and is used to mix the water inside the two inlet control valves (3); A reflux connector (401) is located on the back of the equipment housing (1). The reflux connector (401) is connected to a reflux control valve (402) via a pipe. The reflux control valve (402) is connected to a mixing inlet pipe (4) via a pipe. The first water tank (5) is installed inside the equipment housing (1) via a mounting plate, and the first water tank (5) is fixedly connected to the end of the mixing water inlet pipe (4).
2. The interface material fusion machine according to claim 1, characterized in that: The lower end of the first water tank (5) is connected to a water tank control valve (51) via a pipe, and a liquid level valve (6) is provided on the first water tank (5).
3. The interface material fusion machine according to claim 2, characterized in that: The water tank control valve (51) is connected to a first water pump (7) via a pipe. The first water pump (7) is installed at the bottom inside the equipment housing (1).
4. The interface material fusion machine according to claim 3, characterized in that: The first water pump (7) is connected to a flow pool (8) via a pipe, and the flow pool (8) is connected to a five-fold detection device (9) via a pipe.
5. The interface material fusion machine according to claim 4, characterized in that: The five-fold detection device (9) is connected to a triple filter (10) via a pipeline, and the triple filter (10) is connected to two liquid dispensing valves (11) via a pipeline.
6. The interface material fusion machine according to claim 5, characterized in that: The two liquid separators (11) are connected to a second water tank (12) via pipes. Both second water tanks (12) are connected to the equipment housing (1) via mounting plates.
7. The interface material fusion machine according to claim 6, characterized in that: The two second water tanks (12) are respectively connected to the second water pumps (13) through pipes, and the two second water pumps (13) are installed at the bottom inside the equipment casing (1).
8. The interface material fusion machine according to claim 7, characterized in that: The two second water pumps (13) are connected to a main filter (14) via pipes, and the main filter (14) is connected to two pressure transmitters (15) via pipes.
9. The interface material fusion machine according to claim 8, characterized in that: Both pressure transmitters (15) are connected to two water outlet connectors (16) via pipes, and the multiple water outlet connectors (16) are in contact with the equipment housing (1) respectively.
