Reaction kettle with quick reaction structure

Abstract

The utility model discloses a reaction kettle with quick reaction structure belongs to reaction kettle technical field, and its technical key points include reaction kettle assembly, import component, closed component and stirring assembly. The utility model, can first put the material into import component before producing, can be stirred operation to the material in the inside of import component through stirring assembly, and can adjust stirring assembly according to the characteristics of different materials, and then realize relatively efficient, sufficient stirring operation, can close import component through closed component during use, thereby avoiding in the stirring period, material and outside air contact, thereby influence the follow -up production operation, and when needing to put in material, can open closed component, can import the material into reaction kettle assembly through import component after stirring is completed, and can realize quick reaction through import component, thereby convenient follow -up through reaction kettle assembly and produce efficiently.

Description

Technical Field

[0001] This utility model belongs to the field of reaction vessel technology, specifically relating to a reaction vessel with a rapid reaction structure. Background Technology

[0002] A reaction vessel is a closed container used for chemical reactions. Through stirring, heating, or cooling, materials are fully mixed and reacted under controlled conditions. It is a "high-end chemical pot," but much more complex than the pot in your kitchen. It can precisely control key parameters such as temperature, pressure, and stirring speed, and is a core piece of equipment in the chemical, pharmaceutical, and food industries.

[0003] In the prior art, before injecting materials into the reactor, it is usually necessary to fully stir and mix the materials. The materials are usually divided into solid, liquid or semi-fluid. Therefore, different stirring heads are needed to stir the materials to ensure that they are fully stirred. However, in the prior art, the stirring structure of most materials remains unchanged and is simply replaced. Therefore, we propose a reactor with a fast reaction structure to solve the above-mentioned problems. Utility Model Content

[0004] The purpose of this invention is to provide a reaction vessel with a rapid reaction structure to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: A reaction vessel with a rapid reaction structure includes a reaction vessel assembly, an inlet assembly is provided on the reaction vessel assembly, a sealing assembly is provided on the inlet assembly, and a stirring assembly is provided inside the inlet assembly; The reactor assembly includes a tank body, a thermometer fixedly connected to the surface of the tank body, a control valve fixedly connected to the lower end of the tank body, a lid provided on the top of the tank body, and the tank body and the lid are connected by a threaded assembly. A pressure gauge is fixedly connected to the surface of the lid. The radial dimension of the stirring assembly is adjustable.

[0006] Preferably, the inlet assembly includes a mixing tank, which is positioned directly above the vessel lid. The lower end of the mixing tank is provided with multiple support members, which are fixedly connected to the surface of the vessel lid. The upper end of the mixing tank is provided with a feeding trough.

[0007] Preferably, the inlet assembly further includes an inlet pipe, which is fixedly inserted through the lower end of the mixing tank and through the surface of the vessel lid. A small spray head is provided at the end of the inlet pipe, and the small spray head is disposed inside the vessel lid.

[0008] Preferably, the enclosed assembly includes a movable component, the upper end of the mixing tank is provided with a movable groove, the movable component is slidably connected to the inside of the movable groove, and both the surface of the mixing tank and the movable component are fixedly connected with fixing components, and a B electrically controlled telescopic rod is fixedly connected between the two fixing components.

[0009] Preferably, the enclosure assembly further includes a sealing member, and an electrically controlled telescopic rod A is fixed to the upper end of the movable member. The sealing member is fixedly connected to the telescopic end of the electrically controlled telescopic rod A, and the sealing member is disposed inside the feeding trough.

[0010] Preferably, the stirring assembly includes a rotating shaft that rotatably passes through the surface of the stirring tank. An intermediate component is fixedly connected to the surface of the rotating shaft, and two adjustment structures are provided on the intermediate component. An A motor is fixedly connected to the upper end of the stirring tank, and the output end of the A motor is fixedly connected to the rotating shaft.

[0011] Preferably, the adjustment structure includes a stirring head, a limiting groove is formed on the surface of the intermediate component, a limiting component is slidably connected in the limiting groove, and the stirring head is fixedly connected to the end of the limiting component.

[0012] Preferably, the stirring assembly further includes a gear, which is rotatably connected to the surface of the intermediate component. Two racks are slidably connected to the surface of the intermediate component, and the two racks are symmetrically arranged. Both racks mesh with the gear. A protective cover B is fixedly connected to the surface of the intermediate component. A protective cover A is fixedly connected to the surface of the protective cover B. A motor B is fixedly connected inside the protective cover A, and the output end of the motor B passes through the surface of the protective cover B and is connected to the gear.

[0013] Compared with the prior art, the beneficial effects of this utility model are: Before production, to ensure thorough mixing of materials, they can be first fed into the inlet component. The mixing component can then be used to agitate the materials inside. The mixing component can be adjusted according to the characteristics of different materials to achieve efficient and thorough mixing. During use, the inlet component can be sealed to prevent the materials from contacting outside air during mixing, thus avoiding any impact on subsequent production operations. When materials need to be added, the sealing component can be opened. After mixing, the materials can be introduced into the reactor component through the inlet component. The inlet component enables rapid reaction, facilitating efficient production through the reactor component. Attached Figure Description

[0014] Figure 1 This is a first perspective structural diagram of the present invention; Figure 2 This is a second perspective structural diagram of the present invention; Figure 3 This is a first partial three-dimensional structural view of the present invention; Figure 4 This is a first partial exploded perspective view of the present invention; Figure 5 This is a second partial perspective view of the present invention; Figure 6 This is a second partial exploded perspective view of the present invention; Figure 7 This is a third partially exploded perspective view of the present invention.

[0015] In the diagram: 1. Reactor assembly; 11. Tank body; 12. Control valve; 13. Thermometer; 14. Pressure gauge; 15. Reactor lid; 2. Inlet assembly; 21. Stirring tank; 22. Support component; 23. Inlet pipe; 24. Small spray head; 25. Feeding trough; 26. Moving trough; 3. Sealing assembly; 31. Moving component; 32. A electrically controlled telescopic rod; 33. Fixing component; 34. B electrically controlled telescopic rod; 35. Sealing component; 4. Stirring assembly; 41. A motor; 42. Intermediate component; 43. Adjustment structure; 431. Stirring head; 432. Limiting component; 433. Limiting groove; 44. A protective cover; 45. B protective cover; 46. Rotating shaft; 47. B motor; 48. Gear; 49. Rack. Detailed Implementation

[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0017] Please see Figures 1-7 The present invention provides a reaction vessel with a rapid reaction structure, including a reaction vessel assembly 1, an inlet assembly 2 on the reaction vessel assembly 1, a sealing assembly 3 on the inlet assembly 2, and a stirring assembly 4 inside the inlet assembly 2. The reactor assembly 1 includes a tank body 11, a thermometer 13 is fixedly connected to the surface of the tank body 11, a control valve 12 is fixedly connected to the lower end of the tank body 11, a lid 15 is provided on the top of the tank body 11, and the tank body 11 and the lid 15 are connected by a threaded assembly, and a pressure gauge 14 is fixedly connected to the surface of the lid 15. The radial dimension of the stirring assembly 4 is adjustable.

[0018] Specifically, before production, in order to ensure that the materials are fully mixed, they can be first put into the inlet component 2. The stirring component 4 can then be used to stir the materials inside the inlet component 2. The stirring component 4 can be adjusted according to the characteristics of different materials to achieve a more efficient and thorough mixing operation. During use, the inlet component 2 can be sealed by the sealing component 3 to prevent the materials from coming into contact with the outside air during mixing, thus avoiding affecting subsequent production operations. When materials need to be added, the sealing component 3 can be opened. After mixing is completed, the materials can be introduced into the reactor component 1 through the inlet component 2. The inlet component 2 can achieve rapid reaction, which facilitates efficient production through the reactor component 1.

[0019] Furthermore, during production, the tank 11 and the lid 15 can be connected by bolts, and production can be carried out by the two working together. During production, the temperature inside the tank 11 can be monitored in real time by the thermometer 13, and the pressure inside the tank 11 can be detected by the pressure gauge 14. After production is completed, the product can be discharged by the control valve 12.

[0020] In this embodiment, the inlet component 2 includes a mixing tank 21, which is located directly above the lid 15. The lower end of the mixing tank 21 is provided with a plurality of support members 22, and the plurality of support members 22 are fixedly connected to the surface of the lid 15. The upper end of the mixing tank 21 is provided with a feeding trough 25. The inlet component 2 also includes an inlet pipe 23, which is fixedly connected to the lower end of the mixing tank 21 and the surface of the lid 15. The end of the inlet pipe 23 is provided with a small spray head 24, which is located inside the lid 15.

[0021] Specifically, during use, the materials can be premixed using the mixing tank 21. In order to ensure the stable setting of the mixing tank 21, multiple support members 22 are provided on the surface of the lid 15 and connected to the mixing tank 21. An inlet pipe 23 is provided at the lower end of the mixing tank 21, and a small spray head 24 is provided at the end of the inlet pipe 23. The small spray head 24 can spray liquid or gaseous materials inside the mixing tank 21 into the tank body 11. Since the small spray head 24 is a small spray type, the suction generated by the liquid jet inside the small spray head 24 draws in the gas and mixes it with the materials to improve the reaction rate.

[0022] In this embodiment, the sealing component 3 includes a movable part 31, and a movable groove 26 is provided at the upper end of the mixing tank 21. The movable part 31 is slidably connected to the inside of the movable groove 26. Fixing parts 33 are fixedly connected to the surfaces of the mixing tank 21 and the movable part 31. A B electrically controlled telescopic rod 34 is fixedly connected between the two fixing parts 33. The sealing component 3 also includes a sealing part 35. An A electrically controlled telescopic rod 32 is fixedly connected to the upper end of the movable part 31. The sealing part 35 is fixedly connected to the telescopic end of the A electrically controlled telescopic rod 32. The sealing part 35 is disposed in the feeding trough 25.

[0023] Specifically, in actual use, in order to prevent outside air from entering the mixing tank 21 during subsequent mixing, the B-controlled telescopic rod 34 can be extended to allow the moving part 31 to move. When the moving part 31 moves to the top of the feeding trough 25, the A-controlled telescopic rod 32 is extended to allow the sealing part 35 to move into the feeding trough 25 and thus seal the feeding trough 25.

[0024] In this embodiment, the stirring assembly 4 includes a rotating shaft 46, which rotatably passes through the surface of the stirring tank 21. An intermediate component 42 is fixedly connected to the surface of the rotating shaft 46, and two adjusting structures 43 are provided on the intermediate component 42. An A motor 41 is fixedly connected to the upper end of the stirring tank 21, and the output end of the A motor 41 is fixedly connected to the rotating shaft 46. The adjusting structure 43 includes a stirring head 431. A limiting groove 433 is formed on the surface of the intermediate component 42, and a limiting component 432 is slidably connected in the limiting groove 433. The stirring head 431 is fixedly connected to the limiting groove 432. The end of component 432; the stirring assembly 4 also includes a gear 48, which is rotatably connected to the surface of intermediate component 42. Two racks 49 are slidably connected to the surface of intermediate component 42, and the two racks 49 are symmetrically arranged. Both racks 49 mesh with gear 48. A protective cover 45 is fixedly connected to the surface of intermediate component 42. An A protective cover 44 is fixedly connected to the surface of B protective cover 45. A motor 47 is fixedly connected inside A protective cover 44, and the output end of motor 47 passes through the surface of B protective cover 45 and is connected to gear 48.

[0025] Specifically, during the mixing process, the distance between the intermediate part 42 and the mixing head 431 can be adjusted according to the characteristics of the material to achieve efficient and thorough mixing. When mixing liquid or gaseous materials, the intermediate part 42 and the mixing head 431 are in close contact to increase the mixing area and achieve rapid mixing. When mixing low-viscosity liquids or solid-liquid mixtures, in order to reduce the hysteresis effect, the B motor 47 can be started, which in turn controls the gear 48 to rotate, which in turn controls the movement of the two racks 49, which in turn pushes the two mixing heads 431 to move. At this time, the two mixing heads 431 are connected to the intermediate part 42 through the limiting part 432, and there is a gap between the mixing head 431 and the intermediate part 42. The three form a frame structure, which can be used to mix low-viscosity liquids or solid-liquid mixtures.

[0026] Furthermore, the frame-type impeller reduces hysteresis primarily due to its unique structural design—the gap between the outer edge of the impeller blade and the vessel wall is extremely small, and it is close to the bottom of the vessel. This design generates strong radial shear force and axial circulation during stirring, effectively disrupting stagnant zones of material on the vessel wall and bottom, preventing localized overheating or coking, thereby significantly improving heat transfer efficiency and reducing temperature response delay.

[0027] Working principle and usage process of this utility model: Before production, in order to ensure that the materials are fully mixed, they can be put into the inlet component 2. The stirring component 4 can stir the materials inside the inlet component 2. The stirring component 4 can be adjusted according to the characteristics of different materials to achieve a more efficient and thorough mixing operation. During use, the inlet component 2 can be sealed by the sealing component 3 to prevent the materials from coming into contact with the outside air during mixing, thus avoiding affecting subsequent production operations. When materials need to be added, the sealing component 3 can be opened. After mixing is completed, the materials can be introduced into the reactor component 1 through the inlet component 2. The inlet component 2 can achieve rapid reaction, which facilitates efficient production through the reactor component 1.

[0028] In use, the materials can be premixed through the mixing tank 21. In order to ensure the stable setting of the mixing tank 21, multiple support members 22 are provided on the surface of the lid 15 and connected to the mixing tank 21. An inlet pipe 23 is provided at the lower end of the mixing tank 21, and a small spray head 24 is provided at the end of the inlet pipe 23. The small spray head 24 can spray liquid or gaseous materials inside the mixing tank 21 into the tank body 11. Since the small spray head 24 is a small spray type, the suction generated by the liquid jet inside the small spray head 24 draws in the gas and mixes it with the materials to improve the reaction rate.

[0029] In practical use, in order to prevent outside air from entering the mixing tank 21 during subsequent mixing, the B-controlled telescopic rod 34 can be extended to allow the moving part 31 to move. When the moving part 31 moves to the top of the feeding trough 25, the A-controlled telescopic rod 32 is extended to allow the sealing part 35 to move into the feeding trough 25 and thus seal the feeding trough 25.

[0030] During the specific mixing process, the distance between the intermediate part 42 and the mixing head 431 can be adjusted according to the characteristics of the material, thereby achieving efficient and thorough mixing. When mixing liquid or gaseous materials, the intermediate part 42 and the mixing head 431 are in close contact, thereby increasing the mixing area and enabling rapid mixing. When mixing low-viscosity liquids or solid-liquid mixtures, in order to reduce the hysteresis effect, the B motor 47 can be started, which in turn controls the gear 48 to rotate, thereby controlling the two racks 49 to move, and thus pushing the two mixing heads 431 to move. At this time, the two mixing heads 431 are connected to the intermediate part 42 through the limiting part 432, and there is a gap between the mixing head 431 and the intermediate part 42. The three form a frame structure, which can then be used to mix low-viscosity liquids or solid-liquid mixtures.

[0031] The electronic components and modules used in this utility model can all be parts that are commonly used in the market and can achieve the specific functions in this case. The specific models and sizes can be selected and adjusted according to actual needs.

[0032] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A reaction vessel with a fast reaction structure, comprising a reaction vessel assembly (1), characterized in that: The reactor assembly (1) is provided with an inlet assembly (2), the inlet assembly (2) is provided with a sealing assembly (3), and the inlet assembly (2) is provided with a stirring assembly (4). The reactor assembly (1) includes a tank (11), a thermometer (13) is fixedly connected to the surface of the tank (11), a control valve (12) is fixedly connected to the lower end of the tank (11), a lid (15) is provided on the top of the tank (11), and the tank (11) and the lid (15) are connected by a threaded assembly, and a pressure gauge (14) is fixedly connected to the surface of the lid (15). The radial dimension of the stirring assembly (4) is adjustable.

2. The reaction vessel with a rapid reaction structure according to claim 1, characterized in that: The inlet component (2) includes a mixing tank (21), which is located directly above the lid (15). The lower end of the mixing tank (21) is provided with multiple support members (22), and the multiple support members (22) are fixedly connected to the surface of the lid (15). The upper end of the mixing tank (21) is provided with a feeding trough (25).

3. The reactor with a rapid reaction structure according to claim 2, characterized in that: The inlet assembly (2) also includes an inlet pipe (23), which is fixedly connected to the lower end of the mixing tank (21) and to the surface of the lid (15). A small spray head (24) is provided at the end of the inlet pipe (23), and the small spray head (24) is located inside the lid (15).

4. The reaction vessel with a rapid reaction structure according to claim 2, characterized in that: The enclosed component (3) includes a movable part (31). The upper end of the mixing tank (21) is provided with a movable groove (26). The movable part (31) is slidably connected inside the movable groove (26). Fixing parts (33) are fixedly connected to the surfaces of the mixing tank (21) and the movable part (31). A B-type electrically controlled telescopic rod (34) is fixedly connected between the two fixing parts (33).

5. The reaction vessel with a rapid reaction structure according to claim 4, characterized in that: The enclosure component (3) also includes a sealing member (35). The upper end of the moving member (31) is fixed with an A-type electrically controlled telescopic rod (32). The sealing member (35) is fixedly connected to the telescopic end of the A-type electrically controlled telescopic rod (32). The sealing member (35) is set inside the feeding trough (25).

6. The reaction vessel with a rapid reaction structure according to claim 2, characterized in that: The stirring assembly (4) includes a rotating shaft (46), which rotates through the surface of the stirring tank (21). An intermediate component (42) is fixedly connected to the surface of the rotating shaft (46). Two adjustment structures (43) are provided on the intermediate component (42). An A motor (41) is fixedly connected to the upper end of the stirring tank (21), and the output end of the A motor (41) is fixedly connected to the rotating shaft (46).

7. The reaction vessel with a fast reaction structure according to claim 6, characterized in that: The adjustment structure (43) includes a stirring head (431), a limiting groove (433) is formed on the surface of the intermediate part (42), a limiting part (432) is slidably connected in the limiting groove (433), and the stirring head (431) is fixedly connected to the end of the limiting part (432).

8. The reaction vessel with a fast reaction structure according to claim 7, characterized in that: The stirring assembly (4) also includes a gear (48), which is rotatably connected to the surface of the intermediate part (42). Two racks (49) are slidably connected to the surface of the intermediate part (42), and the two racks (49) are symmetrically arranged. Both racks (49) mesh with the gear (48). A protective cover (45) is fixedly connected to the surface of the intermediate part (42). An A protective cover (44) is fixedly connected to the surface of the B protective cover (45). A motor (47) is fixedly connected inside the A protective cover (44), and the output end of the motor (47) passes through the surface of the B protective cover (45) and is connected to the gear (48).

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