A full-automatic wafer crusher

Abstract

The utility model discloses a full -automatic wafer crusher, including frame, stirring bucket, stirring mechanism and automatic turnover mechanism, the stirring mechanism sets up stirring bucket bottom, and extends rotary axle to stirring bucket, be equipped with at least one stirring and crushing knife on the rotary axle, the rotary axle rotation drives the rotation of stirring and crushing knife and crushes material, automatic turnover mechanism sets up the bottom of frame, the bottom one end of stirring bucket is rotatably connected on the frame, and the opposite end is connected on automatic turnover mechanism, automatic turnover mechanism rotation drives stirring bucket overturn and realizes the automatic discharge of the material after crushing. The full -automatic wafer crusher provided by the utility model integrates the function of automatic crushing and turnover and unloading, realizes the complete automation of production process, significantly reduces the labor cost and labor intensity, improves production efficiency and safety.

Description

Technical Field

[0001] This utility model relates to the technical field of food processing equipment, specifically a fully automatic wafer pulverizer. Background Technology

[0002] During the production of wafers, some scraps or defective products are generated. These materials need to be recycled and crushed into powder by a wafer crusher for reuse.

[0003] In existing technologies, most wafer pulverizers suffer from low levels of automation. After pulverization, operators typically need to manually tilt the hopper containing the pulverized material to pour it into a designated collection container.

[0004] This manual operation method has obvious drawbacks: First, it is labor-intensive and has low production efficiency; second, the turning process causes dust to fly, which affects the health of operators; and third, manual operation poses certain safety risks.

[0005] Therefore, there is an urgent need for a fully automatic wafer pulverizer that can automatically crush and unload the wafers to overcome the above-mentioned defects.

[0006] Therefore, there is an urgent need for a fully automatic wafer pulverizer that can automatically crush and unload the wafers to overcome the above-mentioned defects. Summary of the Invention

[0007] This utility model addresses the above-mentioned technical problems by providing a fully automatic wafer pulverizer that integrates automatic pulverization and tilting unloading functions, achieving complete automation of the production process, significantly reducing labor costs and labor intensity, and improving production efficiency and safety.

[0008] To achieve the above objectives, the technical solution of this utility model is as follows: A fully automatic wafer pulverizer includes a frame, a mixing tank, a mixing mechanism, and an automatic tilting mechanism; The stirring mechanism is located at the bottom of the stirring tank and extends a rotating shaft into the stirring tank. At least one stirring and pulverizing blade is provided on the rotating shaft. The rotation of the rotating shaft drives the stirring and pulverizing blade to rotate and pulverize the material. The automatic tilting mechanism is located at the bottom of the frame; one end of the bottom of the mixing tank is rotatably connected to the frame, and the other end is connected to the automatic tilting mechanism; the automatic tilting mechanism rotates to drive the mixing tank to tilt and realize the automatic unloading of the crushed material.

[0009] This fully automatic wafer pulverizer uses a rotating shaft to drive the mixing and pulverizing blades to pulverize scraps or substandard wafer products. After the material is pulverized, the mixing drum is automatically unloaded via an automatic tilting mechanism. The automatic pulverization and unloading of materials during the production process automates production, improves production efficiency and ensures the safety of the production process, while also reducing the labor intensity of operators.

[0010] The optimized solution further includes an automatic flipping mechanism comprising a flipping motor, a chain and sprocket assembly, and a flipping shaft. The tilting motor shaft is connected to the driving sprocket of the chain and sprocket assembly, and the tilting shaft is rotatably connected to the frame. One end of the tilting shaft is connected to the driven sprocket of the chain and sprocket assembly, and the other end is connected to the bottom of the mixing tank. The rotation of the tilting motor, driven by the chain and sprocket assembly, drives the tilting shaft to rotate, thereby causing the mixing tank to tilt. After the crushed material is unloaded, the tilting motor reverses to tilt the mixing tank back to its original position.

[0011] In a further optimized design, the rotating shaft is equipped with multiple stirring and pulverizing blades, arranged in a staggered vertical configuration. These multiple blades simultaneously stir and pulverize the material, improving pulverization efficiency and preventing material blockage and jamming.

[0012] In a further optimized design, the stirring mechanism includes a stirring motor, the output shaft of which is connected to the rotating shaft.

[0013] A further optimized design includes a hinged lid on the frame that presses against the opening of the mixing tank. The lid and mixing tank are fastened together by a locking assembly. First, the lid is flipped upwards to fill the tank with material. Then, the lid is flipped down to cover the material, allowing for mixing and crushing. This process ensures that the material does not fly out during crushing, thus preventing it from affecting the external environment and avoiding the entry of external contaminants into the mixing tank. After crushing is complete, the lid is opened, and the tank automatically flips to unload the material.

[0014] In a further optimized design, a sealing ring is installed between the edge of the mixing tank's opening and the tank lid. This sealing ring ensures a tight seal between the mixing tank's opening and the lid, preventing the pulverized material from flying out.

[0015] Compared with the prior art, the fully automatic wafer pulverizer of this utility model has the following technical advantages: 1. Automation of the production process: The process of crushing and unloading wafer food materials is automated, reducing manual intervention and alleviating labor intensity; 2. Significantly improves production efficiency: The crushing and unloading actions are continuous and automated, which improves the material handling capacity per unit time; 3. Improved working environment: The automatic flipping process is more stable and controllable, which can effectively reduce dust and improve the working environment in the workshop; 4. Safe and reliable: It avoids the safety risks that may be caused by direct manual operation, making the equipment safer. Attached Figure Description

[0016] Figure 1 This is a main sectional view of a specific embodiment of the present invention; Figure 2 yes Figure 1 Top view; Figure 3 yes Figure 1 The left view; Figure 4 yes Figure 3 View of the mixing tank after it has been flipped over.

[0017] In the figure: frame 10, mixing tank 20, mixing mechanism 30, rotating shaft 31, mixing and crushing blade 32, mixing motor 33, automatic tilting mechanism 40, tilting motor 41, chain and sprocket assembly 42, tilting shaft 43, tank cover 50, sealing ring 51, locking assembly 60. Detailed Implementation

[0018] The present invention will now be described in further detail with reference to the embodiments shown in the accompanying drawings.

[0019] like Figures 1 to 4 As shown, this invention provides a specific embodiment of a fully automatic wafer pulverizer.

[0020] like Figure 1 As shown, the fully automatic wafer pulverizer of this embodiment includes a frame 10, a mixing tank 20, a mixing mechanism 30 and an automatic tilting mechanism 40; the mixing mechanism 30 is located at the bottom of the mixing tank 20 and extends a rotating shaft 31 into the mixing tank 20. At least one mixing and pulverizing blade 32 is provided on the rotating shaft 31. The rotation of the rotating shaft 31 drives the mixing and pulverizing blade 32 to rotate and pulverize the material.

[0021] like Figure 1 and Figure 3 As shown, the automatic tilting mechanism 40 is located at the bottom of the frame 10; one end of the bottom of the mixing tank 20 is rotatably connected to the frame 10, and the other end is connected to the automatic tilting mechanism 40; the automatic tilting mechanism 40 rotates to drive the mixing tank 20 to tilt and realize the automatic unloading of the crushed material.

[0022] This fully automatic wafer pulverizer uses a rotating shaft 31 to drive the rotating pulverizing blade 32 to pulverize the scraps or defective products of wafer food. After the material is pulverized, the mixing tank 20 is automatically unloaded by an automatic tilting mechanism 40. The automatic pulverization and automatic tilting and unloading of materials during the production process realizes the automation of production, improves production efficiency and ensures the safety of the production process, and at the same time reduces the labor intensity of operators.

[0023] like Figure 1 and Figure 2 As shown, the automatic tilting mechanism 40 includes a tilting motor 41, a chain and sprocket assembly 42, and a tilting shaft 43; the tilting motor 41 is shaft-connected to the drive sprocket of the chain and sprocket assembly 42, and the tilting shaft 43 is rotatably connected to the frame 10; one end of the tilting shaft 43 is connected to the driven sprocket of the chain and sprocket assembly 42, and the other end is connected to the bottom of the mixing tank 20; the drive sprocket and the driven sprocket are connected and driven by a chain.

[0024] The rotation of the tilting motor 41, driven by the chain and sprocket assembly 42, drives the tilting shaft 43 to rotate, which in turn causes the mixing tank 20 to tilt. After the crushed material is discharged, the tilting motor 41 reverses to tilt the mixing tank 20 back to its original position.

[0025] like Figure 1 and Figure 2 As shown, the rotating shaft 31 is equipped with three stirring and pulverizing blades 32, which are staggered vertically. The three stirring and pulverizing blades 32 simultaneously stir and pulverize the material, improving the pulverizing efficiency and preventing material blockage and jamming.

[0026] like Figure 1 As shown, the stirring mechanism 30 includes a stirring motor 33, whose output shaft is connected to a rotating shaft 31.

[0027] like Figure 1 and Figure 3 As shown, the frame 10 is equipped with a flip-up lid 50 that presses against the opening of the mixing tank 20. A locking assembly 60 is provided between the lid 50 and the mixing tank 20, and the lid and the mixing tank 20 are fastened together. First, the lid 50 is flipped up, the material is filled, and then the lid 50 is flipped down and the locking assembly 60 is fastened. Then, the material is stirred and crushed to ensure that the material will not fly out during the crushing process and will not affect the external environment, while also preventing external pollutants from entering the mixing tank 20. After crushing, the lid 50 is opened and the material is automatically flipped to unload.

[0028] like Figure 3 As shown in the diagram, the bucket lid 50 covers the mixing bucket 20. In this state, the stirring motor 33 rotates, driving the stirring and pulverizing blades 32 to stir and pulverize the wafer food material. Pulverization is complete. Figure 4 As shown, the rotating motor 41 rotates, causing the mixing tank 20 to rotate and automatically unload the crushed material. After unloading, the mixing tank 20 returns to its original position.

[0029] like Figure 1 and Figure 3 As shown, a sealing ring 51 is provided between the edge of the opening of the mixing tank 20 and the lid 50. The sealing ring 51 ensures the sealing performance between the opening of the mixing tank 20 and the lid 50, preventing the crushed material from flying out.

[0030] This fully automatic wafer pulverizer integrates automatic pulverization and tilting unloading functions, realizing complete automation of the production process, significantly reducing labor costs and labor intensity, and improving production efficiency and safety.

[0031] In summary, as described in the specification and figures, this utility model has been manufactured into actual samples and subjected to multiple use tests. The test results demonstrate that this utility model achieves its intended purpose, and its practicality is beyond doubt. The embodiments described above are merely for illustrative purposes and are not intended to limit the scope of this utility model. Any equivalent embodiments made by those with common knowledge in the relevant technical field, utilizing the technical content disclosed in this utility model, without departing from the scope of the technical features and similar features disclosed in this utility model, are all within the protection scope of this utility model.

Claims

1. A fully automatic wafer pulverizer, characterized in that: It includes a frame (10), a mixing tank (20), a mixing mechanism (30), and an automatic tilting mechanism (40). The stirring mechanism (30) is located at the bottom of the stirring tank (20) and a rotating shaft (31) extends into the stirring tank (20). At least one stirring and crushing blade (32) is provided on the rotating shaft (31). The rotating shaft (31) rotates to drive the stirring and crushing blade (32) to rotate and crush the material. The automatic tilting mechanism (40) is located at the bottom of the frame (10); one end of the bottom of the mixing tank (20) is rotatably connected to the frame (10), and the other end is connected to the automatic tilting mechanism (40); the automatic tilting mechanism (40) rotates to drive the mixing tank (20) to tilt and realize the automatic unloading of the crushed material.

2. The fully automatic wafer pulverizer according to claim 1, characterized in that, The automatic flipping mechanism (40) includes a flipping motor (41), a chain and sprocket assembly (42), and a flipping shaft (43). The rotating motor (41) is shaft-connected to the drive sprocket of the chain sprocket assembly (42), and the rotating shaft (43) is rotatably connected to the frame (10); one end of the rotating shaft (43) is connected to the driven sprocket of the chain sprocket assembly (42), and the other end is connected to the bottom of the mixing tank (20); the rotating motor (41) rotates through the chain sprocket assembly (42), driving the rotating shaft (43) to rotate, thereby driving the mixing tank (20) to rotate.

3. The fully automatic wafer pulverizer according to claim 1 or 2, characterized in that, The rotating shaft (31) is provided with a plurality of stirring and pulverizing blades (32), which are staggered vertically.

4. The fully automatic wafer pulverizer according to claim 1, characterized in that, The stirring mechanism (30) includes a stirring motor (33), whose output shaft is connected to the rotating shaft (31).

5. The fully automatic wafer pulverizer according to claim 1, characterized in that, The frame (10) is provided with a flip-up bucket lid (50) that presses against the opening of the mixing tank (20). The bucket lid (50) and the mixing tank (20) are fastened together by a locking assembly (60).

6. The fully automatic wafer pulverizer according to claim 5, characterized in that, A sealing ring (51) is provided between the edge of the opening of the mixing tank (20) and the lid (50).

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