Automatic packaging device for oil storage support of atomizing core

Abstract

The application provides an automatic packaging device for an oil storage support of an atomizing core, which comprises a material bearing mechanism, a displacement adjusting mechanism, a packaging execution mechanism, a packaging control device and a central control device. The material bearing mechanism is used for supporting a product to be packaged and driving the product to be packaged to overturn. The displacement adjusting mechanism is arranged on one side of the material bearing mechanism. The packaging execution mechanism is installed on the displacement adjusting mechanism and located above the material bearing mechanism. The displacement adjusting mechanism can drive the packaging execution mechanism to move along a first direction, a second direction and a third direction which are perpendicular to each other in a three-dimensional space. The packaging control device is electrically connected with the packaging execution mechanism and is used for regulating and controlling the flow of an encapsulating medium output by the packaging execution mechanism. The central control device is used for controlling the material bearing mechanism, the displacement adjusting mechanism and the packaging control device to cooperatively work so as to perform an automatic packaging operation. The automatic packaging device solves the problem of low automation degree of the existing manual packaging means, reduces the dependence on manpower, reduces the labor cost and resource waste, and ensures the consistency and accuracy of the dispensing operation.

Description

Technical Field

[0001] This application relates to the technical field of packaging equipment, and more particularly to an automated packaging device for an atomizing core oil storage bracket. Background Technology

[0002] In the structural design of e-cigarettes, the sealing performance between the coil reservoir and the outer tube is a core technological factor determining the reliability of the entire e-liquid storage system. Leakage in the e-liquid reservoir not only leads to e-liquid waste and affects user experience but can also cause equipment malfunctions and even safety hazards. Therefore, ensuring a stable, durable, and airtight seal between the reservoir and the outer tube is crucial. A commonly used new technology in the industry involves uniformly coating the outer circumference of the coil reservoir with a layer of food-grade environmentally friendly adhesive, then fitting the outer tube onto it, and finally allowing the adhesive to cure to achieve a sealed connection. This method ensures a good seal while also considering material safety and environmental friendliness, and has become a key process step in improving the overall quality of e-cigarettes.

[0003] In existing technologies, the encapsulation of atomizer core reservoir brackets primarily relies on manual operation. Specifically, the operator typically holds a dispensing gun in one hand and the atomizer core reservoir bracket to be encapsulated in the other, slowly and evenly dispensing adhesive around the outer circumference of the bracket while maintaining product stability. This process requires the operator to possess a certain level of skill and stability to ensure continuous adhesive distribution and appropriate thickness, avoiding problems such as adhesive breaks, adhesive buildup, or insufficient adhesive, which would affect the subsequent sealing effect. Although this method is feasible to some extent in small-batch production or prototype verification stages, its high dependence on manual operation limits its application efficiency in large-scale mass production.

[0004] However, the aforementioned manual packaging method has significant drawbacks. First, manual operation is extremely inefficient, with long dispensing times for individual products, making it difficult to meet the high-volume, fast-paced production demands of modern electronic atomizers. Second, to maintain basic production capacity, companies have to employ a large number of dispensing workers, significantly increasing labor costs and wasting resources. More importantly, dispensing quality is highly dependent on the operator's skill and experience; consistency between different personnel, and even between the same person at different times, is difficult to guarantee, easily leading to fluctuations in product sealing performance, which in turn affects the overall yield rate and brand reputation. Therefore, an automated and standardized packaging solution is urgently needed to overcome the inherent shortcomings of existing manual dispensing processes. Utility Model Content

[0005] This application provides an automated packaging device for an atomizing core oil storage bracket. By integrating a material carrying mechanism, a displacement adjustment mechanism, a packaging execution mechanism, a packaging control device, and a central control device, it solves the technical problem of low automation in existing manual packaging methods. The technical solution is as follows:

[0006] This application provides an automated packaging device for an atomizing core oil storage bracket, comprising: a material carrying mechanism for supporting the product to be packaged and capable of rotating the product to be packaged to adjust the packaging position; a displacement adjustment mechanism disposed on one side of the material carrying mechanism; a packaging execution mechanism mounted on the displacement adjustment mechanism and located above the material carrying mechanism for applying a sealing medium to the product to be packaged on the material carrying mechanism; the displacement adjustment mechanism being capable of moving the packaging execution mechanism along a first direction, a second direction, and a third direction perpendicular to each other in three-dimensional space; a packaging control device electrically connected to the packaging execution mechanism for regulating the flow rate of the sealing medium output by the packaging execution mechanism; and a central control device signal-connected to the material carrying mechanism, the displacement adjustment mechanism, and the packaging control device for controlling the material carrying mechanism, the displacement adjustment mechanism, and the packaging control device to work together to perform automated packaging operations.

[0007] In one embodiment, the material carrying mechanism includes: a material carrier having two ends spaced apart along a first direction at its top; a rotating shaft rotatably mounted on the two ends of the material carrier via bearings; a material carrier platform fixedly mounted on the rotating shaft, and having a mounting groove extending along the first direction on the surface of the material carrier away from the rotating shaft; a material carrier fixture detachably placed in the mounting groove, having a plurality of mounting positions spaced apart along the first direction for accommodating products to be packaged; a motor mounting base mounted on one side of the material carrier; and a first motor mounted on the motor mounting base, the output shaft of the first motor being connected to the rotating shaft via a coupling.

[0008] In one embodiment, the material carrying mechanism further includes: a limiting cylinder, installed on the material carrying platform, wherein the piston rod of the limiting cylinder can extend and retract above the mounting groove to limit the material carrying fixture from leaving the mounting groove; a first sensor, installed on the motor mounting base and connected to the first motor signal, wherein the sensing end of the first sensor faces the axial direction of the output shaft of the first motor; and a first sensing element, fixedly connected to the rotating shaft and the coupling, wherein the outer edge of the first sensing element is embedded in the sensing end of the first sensor, and a sensing notch is provided on the outer edge of the first sensing element.

[0009] In one embodiment, the displacement adjustment mechanism includes: a support frame having a first mounting plate supported by outriggers; a first adjustment assembly disposed on the first mounting plate; a second adjustment assembly disposed on the first mounting plate; a second mounting plate mounted on the first and second adjustment assemblies, the second mounting plate being driven by the first adjustment assembly to move along a first direction, and the second mounting plate being driven by the second adjustment assembly to move along a second direction; and a third adjustment assembly disposed on the second mounting plate, an encapsulation actuator mounted on the third adjustment assembly, and the encapsulation actuator being driven by the third adjustment assembly to move along a third direction.

[0010] In one embodiment, the first adjustment component includes: a first slide rail mounted on a first mounting plate and extending along a first direction; a first sliding seat slidably mounted on the first slide rail and connected to a second mounting plate; two first synchronous pulleys rotatably mounted on the first mounting plate and spaced apart along the first direction; a first synchronous belt fitted onto the two first synchronous pulleys in an engaging manner and connected to the first sliding seat; and a second motor mounted on the bottom surface of the first mounting plate, with the output shaft of the second motor passing through the first mounting plate and connected to one of the first synchronous pulleys to drive the first synchronous pulley to slide the first sliding seat on the first slide rail.

[0011] In one embodiment, the first adjustment component further includes: a second sensor, mounted on the first mounting plate and connected to the second motor signal, located outside one end of the first slide rail, with the sensing end of the second sensor facing the first sliding seat; and a second sensing element, mounted on the side of the first sliding seat facing the second sensor and directly opposite the second sensor, for indicating that the first sliding seat returns to its initial position when the second sensor is triggered.

[0012] In one embodiment, the second adjustment assembly includes: a second slide rail mounted on a first mounting plate and extending along a second direction; a second sliding seat slidably mounted on the second slide rail and connected to the second mounting plate; two second synchronous pulleys rotatably mounted on the first mounting plate and spaced apart along the second direction; a second synchronous belt fitted onto the two second synchronous pulleys in an engaging manner and connected to the second sliding seat; and a third motor mounted on the bottom surface of the first mounting plate, with the output shaft of the third motor passing through the first mounting plate and connected to one of the second synchronous pulleys to drive the second synchronous pulley to slide the second sliding seat on the second slide rail.

[0013] In one embodiment, the second adjustment component further includes: a third sensor, mounted on the first mounting plate and connected to the third motor signal, located outside one end of the second slide rail, with the sensing end of the third sensor facing the second sliding seat; and a third sensing element, mounted on the side of the second sliding seat facing the third sensor and directly opposite the third sensor, used to indicate that the second sliding seat returns to its initial position when the third sensor is triggered.

[0014] In one embodiment, the displacement adjustment mechanism further includes: a fourth slide rail, mounted on the bottom surface of the second mounting plate and extending along a first direction; a fourth sliding seat, mounted on the top surface of the second sliding seat and slidably connected to the fourth slide rail, to provide guidance when the second mounting plate moves along the first direction, and to slidably place the second mounting plate above the second sliding seat via the fourth sliding seat; a fifth slide rail, mounted on the bottom surface of the second mounting plate and extending along a second direction; and a fifth sliding seat, mounted on the top surface of the first sliding seat and slidably connected to the fifth slide rail, to provide guidance when the second mounting plate moves along the second direction, and to slidably place the second mounting plate above the first sliding seat via the fifth sliding seat.

[0015] In one embodiment, the third adjustment component includes: a vertical mounting base, erected on a second mounting plate; a third slide rail, mounted on the vertical mounting base and extending along a third direction; a third sliding seat, slidably mounted on the third slide rail and connected to the encapsulation actuator; two third synchronous pulleys, rotatably mounted on the vertical mounting base and spaced apart along a third direction; a third synchronous belt, meshingly fitted onto the two third synchronous pulleys and connected to the third sliding seat; a fourth motor, mounted on the side of the vertical mounting base opposite to the two third synchronous pulleys, with the output shaft of the fourth motor passing through the vertical mounting base and connected to one of the third synchronous pulleys to drive the third synchronous belt to move the third sliding seat along the third slide rail; a fourth sensor, mounted on the vertical mounting base and signal-connected to the fourth motor, located outside one end of the third slide rail, with the sensing end of the fourth sensor facing the third sliding seat; and a fourth sensing element, mounted on the side of the third sliding seat facing the fourth sensor and directly opposite the fourth sensor, used to indicate that the third sliding seat returns to its initial position when the fourth sensor is triggered.

[0016] Compared with existing technologies, the automated packaging device for the atomizer core reservoir bracket proposed in the above technical solution can complete the packaging of a large number of products in a short time, reducing the time cost required for dispensing glue to a single product and greatly improving production efficiency. At the same time, by reducing reliance on manpower, it eliminates the need for a large number of dispensing workers, thereby reducing labor costs and resource waste. The automated packaging device proposed in this application ensures the consistency and accuracy of each dispensing operation. Through pre-set parameters, such as the output flow rate of the sealing medium, it ensures that the glue amount and thickness of each product to be packaged are uniform, effectively avoiding problems such as glue breakage, glue accumulation, or insufficient glue amount that may occur during manual operation. This not only improves the sealing performance of the product but also enhances the overall quality and user experience of the electronic atomizer. The displacement adjustment mechanism allows the packaging execution mechanism to move along three-dimensionally perpendicular directions (first, second, and third directions) to adapt to atomizer core reservoir brackets in different positions and perform continuous dispensing and packaging operations. Furthermore, the material carrying mechanism can also rotate the product to be packaged to facilitate dispensing and packaging different parts of the atomizer core reservoir bracket, further enhancing the application range and flexibility.

[0017] In summary, the automated packaging device for the atomizer core oil storage bracket of this application provides an efficient, stable and flexible solution for the manufacturing of electronic atomizers, overcoming many drawbacks of the existing manual dispensing process, and is of great significance for promoting the industry's transformation towards automated and intelligent production.

[0018] The above overview is for illustrative purposes only and is not intended to be limiting in any way. In addition to the illustrative aspects, embodiments, and features described above, further aspects, embodiments, and features of this application will become readily apparent from the accompanying drawings and the following detailed description. Attached Figure Description

[0019] In the accompanying drawings, unless otherwise specified, the same reference numerals throughout the various drawings denote the same or similar parts or elements. These drawings are not necessarily drawn to scale. It should be understood that these drawings depict only some embodiments disclosed in this application and should not be construed as limiting the scope of this application.

[0020] Figure 1 This is a three-dimensional structural diagram of the automated packaging device for the atomizing core oil storage bracket in the embodiments of this application;

[0021] Figure 2 This is a three-dimensional structural diagram of the material carrying mechanism in the embodiments of this application;

[0022] Figure 3 This is a three-dimensional structural diagram of the first adjustment component and the second adjustment component in the embodiments of this application;

[0023] Figure 4 This is a three-dimensional structural diagram of the third adjustment component and the encapsulation execution mechanism in the embodiments of this application.

[0024] Figure label:

[0025] 1. Material carrying mechanism;

[0026] 11. Material carrier; 12. Rotating shaft; 13. Material carrier platform; 14. Material carrier fixture; 15. Motor mounting base; 16. First motor; 17. Limit cylinder; 18. First sensor; 19. First sensing element;

[0027] 2. Displacement adjustment mechanism;

[0028] 201. First mounting plate; 202. Second mounting plate; 203. Vertical plate mounting base;

[0029] 211. First slide rail; 212. First sliding seat; 213. First synchronous pulley; 214. First synchronous belt; 215. Second motor; 216. Second sensor; 217. Second sensing element;

[0030] 221. Second slide rail; 222. Second sliding seat; 223. Second synchronous pulley; 224. Second synchronous belt; 225. Third motor; 226. Third sensor; 227. Third sensing element;

[0031] 231. Third slide rail; 232. Third sliding seat; 233. Third synchronous pulley; 234. Third synchronous belt; 235. Fourth motor; 236. Fourth sensor; 237. Fourth sensing element;

[0032] 241. Fourth slide rail; 242. Fourth sliding seat; 243. Fifth slide rail; 244. Fifth sliding seat;

[0033] 3. Encapsulate the actuator;

[0034] 31. Glue bucket holder; 32. Glue dispensing output component;

[0035] 4. Packaging control equipment;

[0036] 5. Central control equipment. Detailed Implementation

[0037] In the following description, only certain exemplary embodiments are briefly described. As those skilled in the art will recognize, the described embodiments can be modified in various ways without departing from the spirit or scope of this application. Therefore, the drawings and description are considered to be exemplary in nature and not restrictive.

[0038] Reference Figure 1As shown in the embodiments of this application, an automated packaging device for an atomizing core oil storage bracket is proposed. This automated packaging device may include: a material carrying mechanism 1, used to support the product to be packaged and capable of rotating the product to be packaged to adjust its packaging position; a displacement adjustment mechanism 2, disposed on one side of the material carrying mechanism 1; a packaging execution mechanism 3, mounted on the displacement adjustment mechanism 2 and located above the material carrying mechanism 1, used to apply a sealing medium to the product to be packaged on the material carrying mechanism 1; the displacement adjustment mechanism 2 can drive the packaging execution mechanism 3 to move along a first direction, a second direction, and a third direction that are perpendicular to each other in three-dimensional space; a packaging control device 4, electrically connected to the packaging execution mechanism 3, used to regulate the flow rate of the sealing medium output by the packaging execution mechanism 3; and a central control device 5, signal-connected to the material carrying mechanism 1, the displacement adjustment mechanism 2, and the packaging control device 4, used to control the material carrying mechanism 1, the displacement adjustment mechanism 2, and the packaging control device 4 to coordinate their operation to perform automated packaging work.

[0039] Specifically, in the technical solution adopted in this application, the product to be packaged can be an atomizer core oil reservoir bracket. By using the automated packaging device proposed in this application to perform automated dispensing of adhesive onto the atomizer core oil reservoir bracket, the reliability issues of manual dispensing can be effectively avoided. In operation, the product to be packaged is first placed on the carrier mechanism, and then the packaging parameters are input to the central control device 5 through the human-machine interface, such as the number of products to be packaged and the output flow rate of the sealing medium. The displacement adjustment mechanism 2 drives the packaging execution mechanism 3 to adjust its three-dimensional position along the first, second, and third mutually perpendicular directions, such as the first direction being the X direction, the second direction being the Y direction, and the third direction being the Z direction. This aligns the packaging execution mechanism 3 with the upper slot of the product to be packaged placed on the material carrier mechanism 1, thereby applying the sealing medium to the upper slot of each product to be packaged at a set flow rate. After the upper slot of the product to be packaged is dispensed, the material carrier mechanism 1 drives the product to be packaged to flip, switching the packaging position of the product to be packaged from the upper slot to the side slot. Then, the displacement adjustment mechanism 2 is activated to drive the packaging execution mechanism 3 to perform dispensing and packaging operations on the side slot of the product to be packaged, thus realizing an automated packaging process.

[0040] In some embodiments, the central control device 5 of this application may be a control terminal with a touch screen, thereby enabling human-machine interaction through the touch screen to facilitate manual input of packaging parameters. The central control device 5 can control the rotation timing of the material carrying mechanism 1, the movement position of the packaging execution mechanism 3 driven by the displacement adjustment mechanism 2, and the flow rate adjustment of the packaging medium output by the packaging execution mechanism 3 by the packaging control device 4 according to the input packaging parameters. The packaging execution mechanism 3 may include: a glue tank base 31 and a dispensing output component 32. The dispensing output component 32 is detachably mounted on the displacement adjustment mechanism 2 through the glue tank base 31. The dispensing output component 32 includes a dispensing glue tank and a dispensing needle disposed on the dispensing glue tank. The dispensing glue tank is used to store the sealing medium and is electrically connected to the packaging control device 4, so that the dispensing needle on the dispensing glue tank can output the sealing medium to the product to be packaged at a set flow rate. The packaging control device 4 can be an existing product, such as the FEITA brand FT-982 flow controller. It should be understood that the packaging control device 4 in this embodiment is not limited to a specific model of flow controller. Any device that can accurately control the flow of the encapsulating medium output by the packaging actuator 3 is applicable.

[0041] Furthermore, refer to Figure 2 As shown, in some embodiments, the material carrying mechanism 1 includes: a material carrier 11 having two ends spaced apart along a first direction at its top; a rotating shaft 12 rotatably mounted on the two ends of the material carrier 11 via bearings; a material carrier platform 13 fixedly mounted on the rotating shaft 12, and the surface of the material carrier platform 13 facing away from the rotating shaft 12 having a mounting groove extending along the first direction; a material carrier fixture 14 detachably placed in the mounting groove, and the material carrier fixture 14 having a plurality of mounting positions spaced apart along the first direction for accommodating products to be packaged; a motor mounting base 15 mounted on one side of the material carrier 11; and a first motor 16 mounted on the motor mounting base 15, and the output shaft of the first motor 16 being connected to the rotating shaft 12 via a coupling.

[0042] Specifically, in the technical solution adopted in this application, the material carrier 11 is configured with a U-shaped structure to provide two opposing and spaced-apart mounting ends while being securely mounted on the tabletop. The two ends of the rotating shaft 12 are rotatably mounted to the two ends of the material carrier 11 via bearings, and the bottom of the material platform 13 is fixedly connected to the radial side of the rotating shaft 12. When the rotating shaft 12 rotates relative to the material carrier 11, the material platform 13 rotates synchronously with the rotating shaft 12, thereby switching the packaging position of the product to be packaged between the upper slot and the side slot. Before performing automated packaging operations, the product to be packaged can be placed in the mounting position of the material carrier fixture 14, and then the fully loaded material carrier fixture 14 can be placed into the mounting slot of the material platform 13. After all the products to be packaged in the material carrier fixture 14 have been dispensed and packaged, a new fully loaded material carrier fixture 14 can be replaced to achieve continuous operation. The first motor 16 is mounted on one side of the material carrier 11 via a motor mounting base 15. Its output shaft is synchronously connected to the rotating shaft 12 via a coupling, serving as the power source for the rotation of the rotating shaft 12. In this embodiment, the first motor 16 is signal-connected to the central control device 5, allowing the central control device 5 to set the driving timing of the first motor 16. For example, after the displacement adjustment mechanism 2 drives the packaging execution mechanism 3 to complete the dispensing and packaging of the upper slot of the first wheel, the first motor 16 can be started to drive the rotating shaft 12 to rotate, thereby automatically switching the packaging position of the product to be packaged.

[0043] In one embodiment, to facilitate loading and unloading the loading and unloading fixture 14 on the loading platform 13 and loading and unloading the product to be packaged in the loading fixture 14, a magnetic fixation method can be used. Magnets are embedded in the mounting slot of the loading platform 13 and the base plate of the loading fixture 14. In use, when the loading fixture 14 is placed in the mounting slot, the magnets attract each other, thereby fixing the loading fixture 14 in the mounting slot of the loading platform 13. It can be explained that since the product to be packaged is an atomizing core oil storage bracket, the atomizing core oil storage bracket has a material adapted for magnetic attraction, such as a magnet or a metal material that can be attracted to a magnet. Therefore, when the product to be packaged is placed in the mounting position of the loading fixture 14, it can be fixed in the mounting position by magnetic attraction. In a preferred embodiment, the mounting position can be set as a groove that accommodates part of the atomizing core oil storage bracket structure.

[0044] Furthermore, refer to Figure 2As shown, in some embodiments, the material carrying mechanism 1 further includes: a limiting cylinder 17, mounted on the material platform 13, and the piston rod of the limiting cylinder 17 can extend and retract above the mounting groove to limit the material carrying fixture 14 from leaving the mounting groove; a first sensor 18, mounted on the motor mounting base 15 and signal-connected to the first motor 16, with the sensing end of the first sensor 18 facing the axial direction of the output shaft of the first motor 16; and a first sensing element 19, fixedly connected to the rotating shaft 12 and the coupling, with the outer edge of the first sensing element 19 embedded in the sensing end of the first sensor 18, and a sensing notch provided on the outer edge of the first sensing element 19.

[0045] Specifically, in the technical solution adopted in this application, after the material carrier 14 is placed in the mounting groove of the material carrier stage 13, the piston rod of the limiting cylinder 17 extends above the mounting groove, locking the material carrier 14 in the mounting groove, thereby preventing the material carrier 14 from accidentally detaching during the dispensing and encapsulation process. The first sensor 18 can be a photoelectric proximity sensor, which is detachably mounted on the motor mounting base 15 by fasteners, and its sensing end points to the axial direction of the output shaft of the first motor 16. The first sensing element 19 rotates synchronously with the rotating shaft 12 and the coupling, and its outer edge passes through the sensing area of ​​the first sensor 18, with the sensing notch corresponding to a preset rotation angle. When the first motor 16 drives the rotating shaft 12 to rotate, the first sensing element 19 rotates synchronously. When the sensing notch rotates to the sensing end of the first sensor 18, the first sensor 18 detects the notch and generates an identification signal, which is sent to the central control device 5. The central control device 5 then sends a stop command to the first motor 16, thereby precisely controlling the material carrier 13 to rotate to the set angle, so that the side slot of the product to be packaged is accurately aligned with the packaging execution mechanism 3. By using the first sensor 18 and the first sensing element 19 in conjunction, the accuracy of switching the packaging position can be effectively improved, avoiding over- or under-rotation, and significantly improving the reliability of the automated packaging device.

[0046] Furthermore, refer to Figure 3 and Figure 4 As shown, in some embodiments, the displacement adjustment mechanism 2 includes: a support frame having a first mounting plate 201 supported by outriggers; a first adjustment component disposed on the first mounting plate 201; a second adjustment component disposed on the first mounting plate 201; a second mounting plate 202 mounted on the first and second adjustment components, the second mounting plate 202 being driven by the first adjustment component to move along a first direction, and the second mounting plate 202 being driven by the second adjustment component to move along a second direction; and a third adjustment component disposed on the second mounting plate 202, an encapsulation actuator 3 mounted on the third adjustment component, and the encapsulation actuator 3 being driven by the third adjustment component to move along a third direction.

[0047] Specifically, in the technical solution adopted in this application, the supporting frame serves as the mounting base integrating the first adjustment component, the second adjustment component, and the third adjustment component, and supports the first mounting plate 201 to an appropriate height via support legs. The first and second adjustment components are disposed on the first mounting plate 201, and the second mounting plate 202 is mounted on the first and second adjustment components. In some preferred embodiments, the first adjustment component is used to drive the second mounting plate 202 to move relative to the first mounting plate 201 along a first direction, and the second adjustment component is used to drive the second mounting plate 202 to move relative to the first mounting plate 201 along a second direction; the third adjustment component is disposed on the second mounting plate 202 and is used to drive the packaging execution mechanism 3 to move relative to the second mounting plate 202 along a third direction. Through the above structure, the displacement adjustment mechanism 2 realizes the coordinated movement of the packaging execution mechanism 3 in three-dimensional space, enabling it to accurately align the product to be packaged in the material jig 14 on the material loading platform 13 and complete the automated packaging operation.

[0048] Furthermore, refer to Figure 3 As shown, in some embodiments, the first adjustment component includes: a first slide rail 211, mounted on a first mounting plate 201 and extending along a first direction; a first sliding seat 212, slidably mounted on the first slide rail 211 and connected to a second mounting plate 202; two first synchronous pulleys 213, rotatably mounted on the first mounting plate 201, and the two first synchronous pulleys 213 are spaced apart along the first direction; a first synchronous belt 214, sleeved on the two first synchronous pulleys 213 in an engaging connection manner and connected to the first sliding seat 212; and a second motor 215, mounted on the bottom surface of the first mounting plate 201, and the output shaft of the second motor 215 passes through the first mounting plate 201 and is connected to one of the first synchronous pulleys 213 to drive the first synchronous pulley 213 to drive the first sliding seat 212 to slide on the first slide rail 211.

[0049] Specifically, in the technical solution adopted in this application, the first slide rail 211 is installed parallel to the upper surface of the first mounting plate 201 by bolt fastening, providing precise linear guidance for the first sliding seat 212. The first sliding seat 212 and the first slide rail 211 form a sliding fit, and the upper part of the first sliding seat 212 is connected to the bottom surface of the second mounting plate 202, thereby converting the linear motion of the first sliding seat 212 into the translation of the second mounting plate 202 in the first direction. Two first synchronous pulleys 213 are installed on the first mounting plate 201 at intervals along the first direction through bearing seats to maintain the stability of the synchronous belt drive system. The first synchronous belt 214 can adopt a composite structure of rubber base belt and steel wire rope core, which combines transmission accuracy and durability; its inner tooth profile is fully engaged with the tooth groove of the first synchronous pulley 213, effectively avoiding slippage during transmission. The first synchronous belt 214 is rigidly connected to the first sliding seat 212 through belt clips to achieve zero backlash in motion transmission. The second motor 215 is a servo motor, vertically inverted on the bottom surface of the first mounting plate 201 and fixed by a motor flange. This mounting method can make full use of the longitudinal space of the equipment and lower the overall center of gravity. The output shaft of the second motor 215 is connected to one of the first synchronous pulleys 213 through a keyway to drive the synchronous belt in a closed-loop motion. When the second motor 215 receives a signal from the central control device 5, it drives the first sliding seat 212 to make a precise fixed-point displacement on the first slide rail 211, ensuring that the packaging actuator 3 can accurately align with the upper slot or side slot of each product to be packaged on the material loading fixture 14. This transmission structure achieves precise displacement control over a long stroke through synchronous belt drive, which has a faster movement speed and lower noise compared to screw drive, while also significantly reducing maintenance costs.

[0050] Furthermore, refer to Figure 3 As shown, in some embodiments, the first adjustment component further includes: a second sensor 216, mounted on the first mounting plate 201 and signal-connected to the second motor 215, located outside one end of the first slide rail 211, with the sensing end of the second sensor 216 facing the first sliding seat 212; and a second sensor 217, mounted on the side of the first sliding seat 212 facing the second sensor 216 and directly opposite the second sensor 216, used to indicate that the first sliding seat 212 returns to its initial position when the second sensor 216 is triggered.

[0051] Specifically, in the technical solution adopted in this application, the second sensor 216 is preferably a proximity sensor, such as a photoelectric proximity sensor, which can be fixed to the first mounting plate 201 near the starting end of the stroke of the first slide rail 211 by a sensor bracket. The sensing end of the second sensor 216 is precisely aligned with the moving path of the first sliding seat 212 to detect the positioning status of the second sensing element 217. The second sensing element 217 is a metal sensing block, which is fastened to the side of the first sliding seat 212 by screws. Its installation position is precisely calibrated to ensure that when the first sliding seat 212 moves to the set initial position, the second sensing element 217 can accurately enter the effective sensing area of ​​the second sensor 216. When the second sensor 216 detects the second sensing element 217, it will immediately send a high-level signal to the central control device 5. Upon receiving the signal, the central control device 5 determines that the first sliding seat 212 has accurately returned to its initial position and can execute at least one of the following control logic: immediately interrupt the enable signal of the second motor 215, reset the cumulative displacement value of the second motor 215, or allow the encapsulation device to perform the next stage of dispensing operation. This embodiment constitutes the key reference mode of the device, effectively ensuring that the starting point of each operation cycle is consistent, thereby avoiding positioning deviations caused by cumulative errors and greatly improving the repeatability and overall operational reliability of the encapsulation device during long-term operation.

[0052] Furthermore, refer to Figure 3 As shown, in some embodiments, the second adjustment component includes: a second slide rail 221, mounted on a first mounting plate 201 and extending along a second direction; a second sliding seat 222, slidably mounted on the second slide rail 221 and connected to the second mounting plate 202; two second synchronous pulleys 223, rotatably mounted on the first mounting plate 201, and the two second synchronous pulleys 223 are spaced apart along the second direction; a second synchronous belt 224, fitted onto the two second synchronous pulleys 223 in an engaging connection manner and connected to the second sliding seat 222; and a third motor 225, mounted on the bottom surface of the first mounting plate 201, and the output shaft of the third motor 225 passes through the first mounting plate 201 and is connected to one of the second synchronous pulleys 223 to drive the second synchronous pulley 223 to slide the second sliding seat 222 on the second slide rail 221.

[0053] Specifically, in the technical solution adopted in this application, the second slide rail 221 is installed parallel to the upper surface of the first mounting plate 201 by bolt fastening, and its extension direction is perpendicular to the first slide rail 211, thus constructing a two-dimensional motion reference in the horizontal plane. The second sliding seat 222 forms a sliding fit with the second slide rail 221, and the upper part of the second sliding seat 222 is connected to the bottom surface of the second mounting plate 202, thereby converting the linear motion of the second sliding seat 222 into the translation of the second mounting plate 202 in the second direction. Two second synchronous pulleys 223 are installed on the first mounting plate 201 at intervals along the second direction through bearing seats. The second synchronous belt 224 can adopt a composite structure of rubber base belt and steel wire rope core, which combines transmission accuracy and durability; its inner tooth profile is fully engaged with the tooth groove of the second synchronous pulley 223, effectively avoiding slippage during transmission. The inner tooth profile of the second synchronous belt 224 and the tooth groove of the second synchronous pulley 223 form a slip-free meshing transmission. The second sliding seat 222 is connected to the second synchronous belt 224 via a belt clip to convert rotational motion into precise linear displacement. The third motor 225, a servo motor, is inverted and mounted on the bottom of the first mounting plate 201, and can be rigidly connected to the first mounting plate 201 via a flange. The output shaft of the third motor 225 can be connected to one of the second synchronous pulleys 223 via a shrink sleeve, effectively transmitting torque while facilitating installation and debugging. When a control signal is received, the third motor 225 drives the second sliding seat 222 to slide precisely on the second slide rail 221. This second adjustment assembly is orthogonally arranged to the first adjustment assembly in space, achieving motion coupling through the second mounting plate 202. This allows the encapsulation actuator 3 to achieve arbitrary trajectory movement within a horizontal plane, providing a reliable hardware foundation for dispensing operations with complex paths. Compared to traditional gear and rack drives, this synchronous belt drive solution has lower vibration noise and a longer service life, making it particularly suitable for high-speed, high-precision automated applications.

[0054] Furthermore, refer to Figure 3 As shown, in some embodiments, the second adjustment component further includes: a third sensor 226, mounted on the first mounting plate 201 and signal-connected to the third motor 225, located on the outer side of one end of the second slide rail 221, with the sensing end of the third sensor 226 facing the second sliding seat 222; and a third sensor 227, mounted on the side of the second sliding seat 222 facing the third sensor 226 and directly opposite the third sensor 226, used to indicate that the second sliding seat 222 returns to its initial position when the third sensor 226 is triggered.

[0055] Specifically, in the technical solution adopted in this application, the third sensor 226 is preferably a proximity sensor, such as a photoelectric proximity sensor, which can be installed on the side of the first mounting plate 201 corresponding to the origin of the second slide rail 221 via a sensor bracket. This installation method facilitates fine-tuning of the detection position of the third sensor 226 during the debugging phase, ensuring that the sensing distance is within the optimal working range. The third sensing element 227 is a metal sensing block, which can be securely installed on the side of the second sliding seat 222 via anti-loosening screws. The installation position of the third sensing element 227 needs to be precisely calculated so that when the second sliding seat 222 moves to the set origin, the third sensing element 227 can accurately enter the effective sensing area of ​​the third sensor 226. When performing the zero-return operation, the third motor 225 drives the second sliding seat 222 to move to the initial position; once the third sensing element 227 enters the effective detection area of ​​the third sensor 226, the third sensor 226 immediately outputs a state switching signal to the central control device 5. After the signal is acquired by the digital input module of the central control device 5, the following control sequence is triggered: first, the enable signal of the third motor 225 is immediately interrupted, the cumulative displacement value of the third motor 225 is reset, and finally, a zero-return completion status indication is sent to the human-machine interface.

[0056] In this embodiment, the second adjustment component and the first adjustment component together constitute a complete two-dimensional plane positioning reference, ensuring that the coordinate system can be quickly rebuilt after each power-on or emergency stop recovery, effectively eliminating the cumulative error generated by the transmission mechanism, and providing a reliable guarantee for the positioning accuracy of long-term continuous operation.

[0057] Furthermore, refer to Figure 3 and Figure 4 As shown, in some embodiments, the displacement adjustment mechanism 2 further includes: a fourth slide rail 241, mounted on the bottom surface of the second mounting plate 202 and extending along a first direction; a fourth sliding seat 242, mounted on the top surface of the second sliding seat 222 and slidably connected to the fourth slide rail 241, to provide guidance when the second mounting plate 202 moves along the first direction, and to slidably place the second mounting plate 202 above the second sliding seat 222 via the fourth sliding seat 242; a fifth slide rail 243, mounted on the bottom surface of the second mounting plate 202 and extending along a second direction; and a fifth sliding seat 244, mounted on the top surface of the first sliding seat 212 and slidably connected to the fifth slide rail 243, to provide guidance when the second mounting plate 202 moves along the second direction, and to slidably place the second mounting plate 202 above the first sliding seat 212 via the fifth sliding seat 244.

[0058] Specifically, in the technical solution adopted in this application, the fourth slide rail 241 and the fifth slide rail 243 are orthogonally arranged on the bottom surface of the second mounting plate 202, corresponding to the motion axes of the first and second directions, respectively. The fourth sliding seat 242 is fixed to the top of the second sliding seat 222, and through sliding engagement with the fourth slide rail 241, provides precise guidance for the movement of the second mounting plate 202 along the first direction, while effectively transferring the load of the second mounting plate 202 to the second sliding seat 222. Correspondingly, the fifth sliding seat 244 is fixed to the top of the first sliding seat 212, and through sliding engagement with the fifth slide rail 243, provides stable support for the movement of the second mounting plate 202 along the second direction. The cross arrangement of the fourth slide rail 241 and the fifth slide rail 243 constitutes a stable two-dimensional motion platform, and by transmitting the motion of the first sliding seat 212 and the second sliding seat 222 to the second mounting plate 202 respectively, motion decoupling in the two linear motion directions is achieved. When the first adjustment component drives the second mounting plate 202 to move along the first direction, the fourth slide rail 241 and the fourth sliding seat 242 undertake the main guiding function; when the second adjustment component drives the second mounting plate 202 to move along the second direction, the fifth slide rail 243 and the fifth sliding seat 244 undertake the main guiding function. This structural design effectively solves the motion interference problem existing in the traditional single-layer slide rail layout, ensuring that the movements in the two directions do not interfere with each other, while significantly improving the rigidity and stability of the second mounting plate 202 in the combined motion state. Through this optimized load distribution, not only is vibration and deformation during the movement reduced, but the service life of the slide rail system is also extended, providing a more precise and reliable motion platform for the encapsulated actuator 3.

[0059] Furthermore, refer to Figure 4As shown, in some embodiments, the third adjustment component includes: a vertical mounting base 203, vertically mounted on the second mounting plate 202; a third slide rail 231, mounted on the vertical mounting base 203 and extending along a third direction; a third sliding seat 232, slidably mounted on the third slide rail 231 and connected to the encapsulation actuator 3; two third synchronous pulleys 233, rotatably mounted on the vertical mounting base 203, and spaced apart along a third direction; a third synchronous belt 234, meshingly connected to the two third synchronous pulleys 233 and connected to the third sliding seat 232; and a fourth motor 235, mounted on the vertical mounting base 203 away from the two third synchronous pulleys 233. On the side of 3, the output shaft of the fourth motor 235 passes through the vertical plate mounting base 203 and is connected to one of the third synchronous pulleys 233 to drive the third synchronous belt 234 to drive the third sliding seat 232 to slide on the third slide rail 231; the fourth sensor 236 is mounted on the vertical plate mounting base 203 and is signal-connected to the fourth motor 235, located on the outer side of one end of the third slide rail 231, with the sensing end of the fourth sensor 236 facing the third sliding seat 232; and the fourth sensor 237 is mounted on the side of the third sliding seat 232 facing the fourth sensor 236 and directly opposite the fourth sensor 236, used to indicate that the third sliding seat 232 returns to the initial position when the fourth sensor 236 is triggered.

[0060] Specifically, in the technical solution adopted in this application, the upright mounting base 203 is vertically fixed to the second mounting plate 202 by bolts, forming a stable vertical support structure. The third slide rail 231 is a linear guide rail, which is rigidly connected to the upright mounting base 203 by bolts, providing precise vertical guidance for the third sliding seat 232. The third sliding seat 232 and the third slide rail 231 form a sliding fit. Two third synchronous pulleys 233 are respectively mounted on the upright mounting base 203 along a third direction through bearing seats. One of the third synchronous pulleys 233 acts as a driving pulley and is connected to the output shaft of the fourth motor 235, while the other third synchronous pulley 233 acts as a tension pulley to maintain a constant tension of the third synchronous belt 234. The fourth motor 235 is a servo motor, which is mounted on the side of the upright mounting base 203 through a flange. The output shaft of the fourth motor 235 is connected to the third synchronous pulley 233 through a coupling. The third synchronous belt 234 can adopt a double-sided tooth structure, with one side meshing with the synchronous pulley for transmission, and the other side rigidly connected to the third sliding seat 232 through a belt clip, converting the rotational motion of the motor into the linear motion of the third sliding seat 232.

[0061] In one embodiment, the fourth sensor 236 is a photoelectric proximity sensor, mounted on the top of the upright mounting base 203, used to detect the zero-point position of the third sliding seat 232. The fourth sensing element 237 is an L-shaped metal sensing block, fixed to the side of the third sliding seat 232 and extending towards the sensing area of ​​the fourth sensor 236. When the third sliding seat 232 moves to the initial position, the fourth sensing element 237 triggers the fourth sensor 236, generating an origin signal. The third adjustment assembly enables precise sliding of the packaging actuator 3 in the third direction, ensuring the stability of the automated packaging device.

[0062] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of this application. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. Moreover, without contradiction, those skilled in the art can combine and integrate the different embodiments or examples described in this specification, as well as the features of those different embodiments or examples.

[0063] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this application, "a plurality of" means two or more, unless otherwise explicitly specified.

[0064] Any process or method description in the flowchart or otherwise herein can be understood as representing a module, segment, or portion of code comprising one or more executable instructions for implementing a particular logical function or process. Furthermore, the scope of the preferred embodiments of this application includes additional implementations in which functions may be performed not in the order shown or discussed, including substantially simultaneously or in reverse order depending on the functionality involved.

[0065] The logic and / or steps represented in the flowchart or otherwise described herein, for example, can be considered as a sequenced list of executable instructions for implementing logical functions, and can be embodied in any computer-readable medium for use by, or in conjunction with, an instruction execution system, apparatus or device (such as a computer-based system, a processor-included system or other system that can fetch and execute instructions from, an instruction execution system, apparatus or device).

[0066] It should be understood that various parts of this application can be implemented using hardware, software, firmware, or a combination thereof. In the above embodiments, multiple steps or methods can be implemented using software or firmware stored in memory and executed by a suitable instruction execution system. All or part of the steps of the methods in the above embodiments can be implemented by a program instructing related hardware, the program being stored in a computer-readable storage medium, which, when executed, includes one or a combination of the steps of the method embodiments.

[0067] Furthermore, the functional units in the various embodiments of this application can be integrated into a processing module, or each unit can exist physically separately, or two or more units can be integrated into a module. The integrated module can be implemented in hardware or as a software functional module. If the integrated module is implemented as a software functional module and sold or used as an independent product, it can also be stored in a computer-readable storage medium. This storage medium can be a read-only memory, a disk, or an optical disk, etc.

[0068] The above description is merely a specific embodiment of this application, but the scope of protection of this application is not limited thereto. Any person skilled in the art can easily conceive of various variations or substitutions within the technical scope disclosed in this application, and these should all be included within the scope of protection of this application. Therefore, the scope of protection of this application should be determined by the scope of the claims.

Claims

1. An automated packaging device for an atomizing core oil storage holder, characterized in that, include: The material carrying mechanism is used to support the product to be packaged and can drive the product to be packaged to rotate to adjust the packaging position; A displacement adjustment mechanism is disposed on one side of the material carrying mechanism; The encapsulation actuator is mounted on the displacement adjustment mechanism and located above the material carrying mechanism, and is used to apply a sealing medium to the product to be encapsulated on the material carrying mechanism; The displacement adjustment mechanism can drive the encapsulation execution mechanism to move along a first direction, a second direction, and a third direction that are perpendicular to each other in three-dimensional space; A packaging control device, electrically connected to the packaging actuator, is used to regulate the flow rate of the encapsulating medium output by the packaging actuator; as well as, The central control device is signal-connected to the material carrying mechanism, the displacement adjustment mechanism, and the packaging control device, and is used to control the material carrying mechanism, the displacement adjustment mechanism, and the packaging control device to work together to perform automated packaging operations.

2. The automated packaging device for the atomizing core oil storage bracket according to claim 1, characterized in that, The material carrying mechanism includes: A material carrier has two ends at its top that are spaced apart along the first direction; A rotating shaft is rotatably mounted on both ends of the material carrier via bearings; A loading platform is fixedly installed on the rotating shaft, and the surface of the loading platform opposite to the rotating shaft is provided with a mounting groove extending along the first direction. A material carrier fixture is detachably placed in the mounting slot. The material carrier fixture has a plurality of mounting positions arranged at intervals along the first direction for accommodating the product to be packaged. A motor mounting bracket is installed on one side of the material carrier; and, A first motor is mounted on the motor mounting base, and the output shaft of the first motor is connected to the rotating shaft via a coupling.

3. The automated packaging device for the atomizing core oil storage bracket according to claim 2, characterized in that, The material carrying mechanism also includes: A limiting cylinder is installed on the material carrier platform, and the piston rod of the limiting cylinder can extend and retract above the mounting groove to prevent the material carrier fixture from leaving the mounting groove; The first sensor is mounted on the motor mounting base and connected to the first motor signal, with the sensing end of the first sensor facing the axial direction of the output shaft of the first motor. The first sensing element is fixedly connected to the rotating shaft and the coupling. The outer edge of the first sensing element is embedded in the sensing end of the first sensor, and a sensing notch is provided on the outer edge of the first sensing element.

4. The automated packaging device for the atomizing core oil storage bracket according to claim 1, characterized in that, The displacement adjustment mechanism includes: A load-bearing frame having a first mounting plate supported by outriggers; A first adjustment component is configured on the first mounting plate; The second adjustment component is configured on the first mounting plate; A second mounting plate is mounted on the first adjusting assembly and the second adjusting assembly. The second mounting plate is driven by the first adjusting assembly to move along the first direction, and the second mounting plate is driven by the second adjusting assembly to move along the second direction. A third adjustment component is configured on the second mounting plate, the encapsulation actuator is mounted on the third adjustment component, and the encapsulation actuator is driven by the third adjustment component to move along the third direction.

5. The automated packaging device for the atomizing core oil storage bracket according to claim 4, characterized in that, The first adjustment component includes: The first slide rail is mounted on the first mounting plate and extends along the first direction; The first sliding seat is slidably mounted on the first slide rail and connected to the second mounting plate; Two first synchronous pulleys are rotatably mounted on the first mounting plate, and the two first synchronous pulleys are arranged at intervals along the first direction; A first synchronous belt is fitted onto the two first synchronous pulleys in an engaging manner and is connected to the first sliding seat; and The second motor is mounted on the bottom surface of the first mounting plate, and the output shaft of the second motor passes through the first mounting plate and is connected to one of the first synchronous pulleys to drive the first synchronous pulley to drive the first sliding seat to slide on the first slide rail.

6. The automated packaging device for the atomizing core oil storage bracket according to claim 5, characterized in that, The first adjustment component further includes: The second sensor is mounted on the first mounting plate and connected to the second motor signal. It is located on the outside of one end of the first slide rail, with the sensing end of the second sensor facing the first sliding seat. The second sensor is installed on the side of the first slide block facing the second sensor and directly opposite the second sensor, and is used to indicate that the first slide block returns to its initial position when the second sensor is triggered.

7. The automated packaging device for the atomizing core oil storage bracket according to claim 5 or 6, characterized in that, The second adjustment component includes: The second slide rail is mounted on the first mounting plate and extends along the second direction; The second sliding seat is slidably mounted on the second slide rail and connected to the second mounting plate; Two second synchronous pulleys are rotatably mounted on the first mounting plate, and the two second synchronous pulleys are arranged at intervals along the second direction; The second synchronous belt is fitted onto the two second synchronous pulleys in an engaging manner and is connected to the second sliding seat; and A third motor is mounted on the bottom surface of the first mounting plate, and the output shaft of the third motor passes through the first mounting plate and is connected to one of the second synchronous pulleys to drive the second synchronous pulley to slide the second sliding seat on the second slide rail.

8. The automated packaging device for the atomizing core oil storage bracket according to claim 7, characterized in that, The second adjustment component also includes: The third sensor is mounted on the first mounting plate and connected to the signal of the third motor. It is located on the outside of one end of the second slide rail, with the sensing end of the third sensor facing the second sliding seat. A third sensor is installed on the side of the second slide block facing the third sensor and directly opposite the third sensor, and is used to indicate that the second slide block returns to its initial position when the third sensor is triggered.

9. The automated packaging device for the atomizing core oil storage bracket according to claim 7, characterized in that, The displacement adjustment mechanism further includes: The fourth slide rail is mounted on the bottom surface of the second mounting plate and extends along the first direction; A fourth sliding seat is mounted on the top surface of the second sliding seat and slidably connected to the fourth slide rail to provide guidance when the second mounting plate moves along the first direction, and to slidably position the second mounting plate above the second sliding seat via the fourth sliding seat; The fifth slide rail is mounted on the bottom surface of the second mounting plate and extends along the second direction; The fifth sliding seat is mounted on the top surface of the first sliding seat and slidably connected to the fifth slide rail to provide guidance when the second mounting plate moves in the second direction, and to slidably position the second mounting plate above the first sliding seat via the fifth sliding seat.

10. The automated packaging device for the atomizing core oil storage bracket according to claim 4, characterized in that, The third adjustment component includes: The upright mounting base is installed vertically on the second mounting plate; The third slide rail is installed on the vertical plate mounting base and extends along the third direction; The third sliding seat is slidably mounted on the third slide rail and connected to the encapsulation actuator. Two third synchronous pulleys are rotatably mounted on the vertical plate mounting base, and the two third synchronous pulleys are arranged at intervals along the third direction; The third synchronous belt is fitted onto the two third synchronous pulleys in an engaging manner and is connected to the third sliding seat; A fourth motor is mounted on the side of the vertical plate mounting base away from the two third synchronous pulleys, and the output shaft of the fourth motor passes through the vertical plate mounting base and is connected to one of the third synchronous pulleys to drive the third synchronous belt to drive the third sliding seat to slide on the third slide rail; A fourth sensor, mounted on the upright mounting base and signal-connected to the fourth motor, is located on the outer side of one end of the third slide rail, with the sensing end of the fourth sensor facing the third sliding base; and A fourth sensor is installed on the side of the third sliding seat facing the fourth sensor and directly opposite the fourth sensor, and is used to indicate that the third sliding seat returns to its initial position when the fourth sensor is triggered.

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