High speed wire drawing lubricating device capable of uniform spraying and recovery of residual liquid

Abstract

The utility model relates to a wire drawing lubricating device technical field, and disclose a kind of even spraying and recycling residual liquid's high-speed wire drawing lubricating device, the problem that the current high-speed wire drawing lubricating device is not enough uniform and comprehensive to lubricating oil spraying, there is spraying dead angle, and cannot be recycled on the lubricating oil dripping of metal wire, cause the problem of material waste, it includes device main body, the bottom of device main body is fixedly installed with base, the upper portion of device main body one end is fixedly installed with support arm, the lower portion of device main body one end is fixedly installed with receiving hopper, the top of support arm is fixedly installed with mounting cover, the side of device main body top is fixedly installed with servo motor by support frame, the middle of device main body top is fixedly installed with protective cover, and the inside of device main body is equipped with rotary disc;The high-speed wire drawing lubricating device of the present application is very comprehensive to lubricating oil spraying, without spraying dead angle, and can be recycled on the lubricating oil dripping of metal wire, reduce the waste of material.

Description

Technical Field

[0001] This utility model belongs to the technical field of wire drawing lubrication devices, specifically a high-speed wire drawing lubrication device that can uniformly spray and recover residual liquid. Background Technology

[0002] High-speed wire drawing lubrication devices are specifically designed for high-speed metal wire drawing processes. By forming a lubricating film, they reduce the coefficient of friction between the die and the wire, thereby reducing energy loss and die wear. Simultaneously, they utilize cooling to control wire temperature, preventing oxidation and discoloration while increasing drawing speed. These devices are widely used in metal processing, such as high-speed wire drawing of non-ferrous metals like copper and aluminum, as well as wire manufacturing in industries like steel wire rope and cable. They significantly improve production efficiency, extend equipment life, and ensure wire surface quality, making them a key piece of equipment for ensuring high-speed continuous production in modern metal rolling processes.

[0003] Existing high-speed wire drawing lubrication devices do not spray lubricating oil evenly and comprehensively enough, resulting in blind spots in the spraying. Furthermore, they cannot recover lubricating oil dripping from the metal wire, leading to material waste and poor performance. Utility Model Content

[0004] In order to overcome the shortcomings of the prior art, this utility model provides a high-speed wire drawing lubrication device that can uniformly spray and recover residual liquid. It effectively solves the problems of uneven and comprehensive spraying of lubricating oil by existing high-speed wire drawing lubrication devices, the existence of spraying dead corners, and the inability to recover the lubricating oil dripping from the metal wire, which causes material waste.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a high-speed wire drawing lubrication device capable of uniform spraying and recovering residual liquid, comprising a device body, a base fixedly installed at the bottom of the device body, a support arm fixedly installed at the upper part of one end of the device body, a receiving bucket fixedly installed at the lower part of one end of the device body, an installation cover fixedly installed at the top of the support arm, a servo motor fixedly installed on one side of the top of the device body via a support frame, a protective cover fixedly installed in the middle of the top of the device body, a rotating disk provided inside the device body, six atomizing nozzles fixedly installed at equal intervals in a ring on the inner wall of the rotating disk, and a discharge valve fixedly installed at one end of the bottom of the device body;

[0006] The output end of the servo motor is equipped with a transmission component. An impeller is located inside the mounting cover. A conical groove is opened on the upper surface of the support arm. Several air passages are symmetrically opened inside the conical groove. The transmission component is connected to the impeller and the rotating disk. When the servo motor is running, it drives the impeller and the rotating disk to rotate through the transmission component, causing the impeller to rotate and blow air, and causing the rotating disk to drive the six atomizing nozzles to rotate. A connecting pipe is fixedly installed on one side of the rotating disk through a connector. The surface of the connecting pipe is rotatably connected to the main body of the device through a bushing. An oil inlet component is provided on the connector, which can continuously add lubricating oil while the atomizing nozzles are rotating.

[0007] Preferably, the transmission assembly includes a transmission gear fixedly mounted on the output end of the servo motor, the lower part of the transmission gear extending into the interior of the device body and meshing with an external gear ring, the external gear ring being fixedly mounted on the surface of the rotating disk.

[0008] Preferably, a shaft is fixedly installed on one side of the transmission gear, and two first bearings are rotatably installed on the surface of the shaft. The two first bearings are fixedly connected to the top of the main body of the device and the mounting cover, respectively. One end of the shaft extends into the interior of the mounting cover and is fixedly installed with a driving bevel gear. A driven bevel gear is fixedly installed on the lower part of the surface of the driving bevel gear.

[0009] Preferably, a rotating shaft is fixedly installed at the bottom of the driven bevel gear, the surface of the rotating shaft is rotatably connected to the inside of the mounting cover through a second bearing, and the lower end of the rotating shaft is fixedly connected to the impeller.

[0010] Preferably, the oil inlet assembly includes a sealing ring sleeved in the middle of the connector, and sealing rings are fixedly installed on the circumferential surfaces on both sides of the sealing ring. Two sealing grooves are opened on the inner wall of the connector, and the two sealing rings are slidably installed inside the two sealing grooves.

[0011] Preferably, the bottom of the sealing ring is fixedly connected to the inner bottom of the device body through a support column, and an oil inlet pipe is fixedly installed on the upper part of the sealing ring. One end of the oil inlet pipe extends to the outside of the device body and is fixedly connected to an external oil suction pump.

[0012] Compared with the prior art, the beneficial effects of this utility model are as follows: During use, the operator passes the metal wire through the connecting pipe and the rotating disk, and starts the high-speed wire drawing machine to move and convey the metal wire. Then, the external oil pump is started to draw lubricating oil through the oil inlet pipe and the connector into the interior of the rotating disk, and the lubricating oil is atomized and sprayed onto the surface of the metal wire by six atomizing nozzles. Simultaneously, the operator starts the servo motor to drive the transmission gear to rotate. When the transmission gear rotates, it drives the rotating disk to rotate through the external gear ring. When the rotating disk rotates, it drives the connector and connecting pipe to rotate, causing the connecting pipe to rotate within the bushing, improving the stability of the rotating disk. When the connecting pipe rotates, it drives the sealing groove to rotate along the surface of the sealing ring, ensuring that the connector does not drive the sealing ring to rotate, thus guaranteeing the normal delivery of lubricating oil. Simultaneously, the rotation of the rotating disk also drives the six atomizing nozzles to rotate, ensuring that the lubricating oil is evenly and comprehensively sprayed onto the surface of the metal wire, avoiding any spraying dead zones.

[0013] While the transmission gear rotates, it also drives the driving bevel gear to rotate via the shaft. When the driving bevel gear rotates, it drives the shaft to rotate via the driven bevel gear. When the shaft rotates, it drives the impeller to rotate and blow air into the conical groove. The airflow entering the conical groove is dispersed and discharged through several air channels, thereby blowing the oil droplets hanging on the metal wire onto the receiving hopper and flowing into the interior of the device for recycling, thus reducing material waste. This makes the high-speed wire drawing lubrication device spray lubricating oil very comprehensively, without any dead corners, and can also recover the lubricating oil dripping from the metal wire, reducing material waste. Attached Figure Description

[0014] The accompanying drawings are provided to further understand the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation thereof.

[0015] In the attached diagram:

[0016] Figure 1 This is a schematic diagram of the high-speed wire drawing lubrication device of this utility model, which can uniformly spray and recover residual liquid. Figure 1 ;

[0017] Figure 2 This is a schematic diagram of the high-speed wire drawing lubrication device of this utility model, which can uniformly spray and recover residual liquid. Figure 2 ;

[0018] Figure 3 This is a schematic diagram of the internal structure of the high-speed wire drawing lubrication device of this utility model, which can uniformly spray and recover residual liquid. Figure 1 ;

[0019] Figure 4 This is a schematic diagram of the internal structure of the high-speed wire drawing lubrication device of this utility model, which can uniformly spray and recover residual liquid. Figure 2 ;

[0020] Figure 5 This utility model Figure 3 Enlarged structural diagram at point A in the middle;

[0021] Figure 6 This utility model Figure 4 Enlarged structural diagram at point B;

[0022] In the diagram: 1. Main body of the device; 2. Base; 3. Support arm; 4. Receiving bucket; 5. Mounting cover; 6. Support frame; 7. Servo motor; 8. Protective cover; 9. Atomizing nozzle; 10. Discharge valve; 11. Impeller; 12. Air passage; 13. Conical groove; 14. Rotating disk; 15. Connector; 16. Sealing ring; 17. Sealing groove; 18. Sealing ring; 19. Oil inlet pipe; 20. Connecting pipe; 21. Bushing; 22. Shaft; 23. First bearing; 24. Driving bevel gear; 25. Driven bevel gear; 26. Second bearing; 27. Support column; 28. Transmission gear; 29. ​​External gear ring. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0024] Depend on Figures 1 to 6 The present invention includes a device body 1, a base 2 fixedly installed at the bottom of the device body 1 for connecting to a high-speed wire drawing machine, a support arm 3 fixedly installed at the upper part of one end of the device body 1, a receiving bucket 4 fixedly installed at the lower part of one end of the device body 1 for receiving dripping lubricating oil, an installation cover 5 fixedly installed at the top of the support arm 3, a servo motor 7 for outputting rotational power fixedly installed on one side of the top of the device body 1 via a support frame 6, a protective cover 8 fixedly installed at the middle of the top of the device body 1 for protecting the transmission components, a rotating disk 14 inside the device body 1, six atomizing nozzles 9 fixedly installed at equal intervals in a ring on the inner wall of the rotating disk 14 for atomizing and spraying out lubricating oil, and a discharge valve 10 fixedly installed at one end of the bottom of the device body 1 for discharging and collecting the recovered lubricating oil.

[0025] The output end of the servo motor 7 is equipped with a transmission component. The inside of the mounting cover 5 is equipped with an impeller 11, which is used to rotate and blow air. The upper surface of the support arm 3 is provided with a conical groove 13. Several air passages 12 are symmetrically provided inside the conical groove 13 to disperse the gas and blow it out to expand the blowing area. The transmission component is connected to the impeller 11 and the rotating disk 14. When the servo motor 7 is running, it drives the impeller 11 and the rotating disk 14 to rotate through the transmission component, so that the impeller 11 rotates and blows air, and the rotating disk 14 drives the six atomizing nozzles 9 to rotate. A connecting pipe 20 is fixedly installed on one side of the rotating disk 14 through a connector 15. A metal wire can pass through the inside of the connecting pipe 20, and the surface of the connecting pipe 20 is rotatably connected to the main body 1 of the device through a bushing 21. The cooperation between the connecting pipe 20 and the bushing 21 ensures the stability of the rotation of the rotating disk 14. An oil inlet component is provided on the connector 15, which can continuously add lubricating oil while the atomizing nozzles 9 are rotating.

[0026] The operator starts the servo motor 7 to drive the transmission component to operate. When the transmission component operates, it drives the rotating disk 14 to rotate. At the same time, the rotating disk 14 also drives the six atomizing nozzles 9 to rotate, so that the lubricating oil is evenly and comprehensively sprayed onto the surface of the metal wire, avoiding the presence of spraying dead corners.

[0027] While the transmission component is running, it also drives the impeller 11 to rotate and blow air into the conical groove 13. The airflow entering the conical groove 13 is dispersed and discharged through several air passages 12, thereby blowing the oil droplets hanging on the metal wire onto the receiving hopper 4 and flowing into the interior of the device body 1 for recycling, thus reducing material waste. This makes the high-speed wire drawing lubrication device spray lubricating oil very comprehensively, without any dead corners, and can recover the lubricating oil dripping from the metal wire, reducing material waste.

[0028] The oil inlet assembly includes a sealing ring 16 fitted in the middle of the connector 15. Sealing rings 18 are fixedly installed on the circumferential surfaces on both sides of the sealing ring 16. Two sealing grooves 17 are opened on the inner wall of the connector 15. The two sealing rings 18 are slidably installed inside the two sealing grooves 17, so that the two sealing rings 18 can rotate and slide within the two sealing grooves 17, allowing the sealing ring 16 and the connector 15 to rotate and engage.

[0029] The bottom of the sealing ring 16 is fixedly connected to the inner bottom of the device body 1 via the support column 27 to ensure the stability of the sealing ring 16. An oil inlet pipe 19 is fixedly installed on the upper part of the sealing ring 16. One end of the oil inlet pipe 19 extends to the outside of the device body 1 and is fixedly connected to the external oil suction pump. The external lubricating oil can be continuously delivered through the oil suction pump.

[0030] In use, the operator passes the metal wire through the connecting pipe 20 and the rotating disk 14, and starts the high-speed wire drawing machine to pull the metal wire to move and convey it. Then, the external oil suction pump is started to draw the lubricating oil through the oil inlet pipe 19 and the connector 15 into the interior of the rotating disk 14, and the lubricating oil is atomized and sprayed onto the surface of the metal wire by six atomizing nozzles 9.

[0031] When the connecting pipe 20 rotates, it will cause the sealing groove 17 to rotate along the surface of the sealing ring 18, so that the connector 15 will not drive the sealing ring 16 to rotate when it rotates, thus ensuring the normal delivery of lubricating oil.

[0032] The transmission assembly includes a transmission gear 28 fixedly mounted on the output end of the servo motor 7. The transmission gear 28 is located inside the protective cover 8 for protection. The lower part of the transmission gear 28 extends into the interior of the device body 1 and is meshed with an external gear ring 29. The external gear ring 29 is fixedly mounted on the surface of the rotating disk 14.

[0033] The operator starts the servo motor 7 to drive the transmission gear 28 to rotate. When the transmission gear 28 rotates, it drives the rotating disk 14 to rotate through the external gear ring 29. At the same time, the rotating disk 14 also drives the six atomizing nozzles 9 to rotate, so that the lubricating oil is evenly and comprehensively sprayed onto the surface of the metal wire, avoiding the existence of spraying dead corners.

[0034] A shaft 22 is coaxially fixedly mounted on one side of the transmission gear 28. Two first bearings 23 are rotatably mounted on the surface of the shaft 22. The two first bearings 23 are fixedly connected to the top of the main body 1 and the mounting cover 5, respectively. The two first bearings 23 ensure the stability of the rotation of the shaft 22. One end of the shaft 22 extends into the interior of the mounting cover 5 and is fixedly mounted with a driving bevel gear 24. A driven bevel gear 25 is fixedly mounted on the lower part of the surface of the driving bevel gear 24. The cooperation between the driven bevel gear 25 and the driving bevel gear 24 can change the direction of rotational transmission.

[0035] A rotating shaft is fixedly installed at the bottom of the driven bevel gear 25. The surface of the rotating shaft is rotatably connected to the inside of the mounting cover 5 through the second bearing 26. The second bearing 26 ensures the stability of the rotation of the rotating shaft and the driven bevel gear 25, and the lower end of the rotating shaft is fixedly connected to the impeller 11.

[0036] While the transmission gear 28 rotates, it also drives the active bevel gear 24 to rotate through the shaft 22. When the active bevel gear 24 rotates, it drives the rotating shaft to rotate through the driven bevel gear 25. When the rotating shaft rotates, it drives the impeller 11 to rotate and blow air into the conical groove 13. The airflow entering the conical groove 13 is dispersed and discharged through several air passages 12, thereby blowing the oil droplets hanging on the metal wire onto the receiving hopper 4.

Claims

1. A high-speed wire drawing lubrication device capable of uniform spraying and residual liquid recovery, comprising a device body (1), characterized in that: The device body (1) has a base (2) fixedly installed at the bottom, a support arm (3) fixedly installed at the upper part of one end of the device body (1), a receiving bucket (4) fixedly installed at the lower part of one end of the device body (1), an installation cover (5) fixedly installed at the top of the support arm (3), a servo motor (7) fixedly installed on one side of the top of the device body (1) via a support frame (6), a protective cover (8) fixedly installed in the middle of the top of the device body (1), a rotating disk (14) is provided inside the device body (1), six atomizing nozzles (9) are fixedly installed in a ring at equal intervals on the inner wall of the rotating disk (14), and a discharge valve (10) is fixedly installed at one end of the bottom of the device body (1). The output end of the servo motor (7) is equipped with a transmission component. The inside of the mounting cover (5) is equipped with an impeller (11). The upper surface of the support arm (3) is provided with a conical groove (13). Several air passages (12) are symmetrically provided inside the conical groove (13). The transmission component is connected to the impeller (11) and the rotating disk (14) for transmission. When the servo motor (7) is running, it drives the impeller (11) and the rotating disk (14) to run through the transmission component, so that the impeller (11) rotates and blows air, and the rotating disk (14) drives the six atomizing nozzles (9) to rotate. A connecting pipe (20) is fixedly installed on one side of the rotating disk (14) through a connector (15). The surface of the connecting pipe (20) is rotatably connected to the main body (1) of the device through a bushing (21). An oil inlet component is provided on the connector (15). The oil inlet component can continuously add lubricating oil while the atomizing nozzles (9) are rotating.

2. The high-speed wire drawing lubrication device capable of uniform spraying and residual liquid recovery according to claim 1, characterized in that: The transmission assembly includes a transmission gear (28) fixedly installed at the output end of the servo motor (7). The lower part of the transmission gear (28) extends into the interior of the device body (1) and is meshed with an external gear ring (29). The external gear ring (29) is fixedly installed on the surface of the rotating disk (14).

3. The high-speed wire drawing lubrication device capable of uniform spraying and residual liquid recovery according to claim 2, characterized in that: A shaft (22) is fixedly installed on one side of the transmission gear (28). Two first bearings (23) are rotatably installed on the surface of the shaft (22). The two first bearings (23) are fixedly connected to the top of the device body (1) and the mounting cover (5) respectively. One end of the shaft (22) extends into the interior of the mounting cover (5) and is fixedly installed with a driving bevel gear (24). A driven bevel gear (25) is fixedly installed on the lower part of the surface of the driving bevel gear (24).

4. The high-speed wire drawing lubrication device capable of uniform spraying and residual liquid recovery according to claim 3, characterized in that: The driven bevel gear (25) has a rotating shaft fixedly installed at its bottom. The surface of the rotating shaft is rotatably connected to the inside of the mounting cover (5) through the second bearing (26), and the lower end of the rotating shaft is fixedly connected to the impeller (11).

5. The high-speed wire drawing lubrication device capable of uniform spraying and residual liquid recovery according to claim 1, characterized in that: The oil inlet assembly includes a sealing ring (16) sleeved in the middle of the connector (15), and sealing rings (18) are fixedly installed on the circumferential surfaces on both sides of the sealing ring (16). Two sealing grooves (17) are opened on the inner wall of the connector (15), and the two sealing rings (18) are slidably installed inside the two sealing grooves (17).

6. The high-speed wire drawing lubrication device capable of uniform spraying and residual liquid recovery according to claim 5, characterized in that: The bottom of the sealing ring (16) is fixedly connected to the inner bottom of the device body (1) through the support column (27). An oil inlet pipe (19) is fixedly installed on the upper part of the sealing ring (16). One end of the oil inlet pipe (19) extends to the outside of the device body (1) and is fixedly connected to the external oil suction pump.

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