An auxiliary device of a scanning light machine with functions of film placing, film collecting and film turning

Abstract

The utility model discloses a kind of scanning machine auxiliary devices with sheet, collect sheet and flip sheet function, it is related to ceramic processing technical field;Including base, and be set on the sheet taking and sheet placing mechanism, collect sheet frame and flip sheet frame of base;The sheet taking and sheet placing mechanism includes telescopic rotation's main shaft and suction disc assembly, and the main shaft is connected suction disc assembly for adsorbing product by crossbeam;The collect sheet frame and flip sheet frame structure include the installation frame and material box of reversible, and the material box is fixed on installation frame;The sheet taking and sheet placing mechanism is placed into scanning disc after adsorbing product from collect sheet frame, and after one side scanning is completed, adsorbing product is placed into flip sheet frame, and product is turned over by installation frame, and the sheet taking and sheet placing mechanism is placed into scanning disc again after adsorbing product from flip sheet frame and carries out another side scanning;The utility model realizes automatic product taking and placing, and also can turn over product, convenient to realize double-side scanning, reduce manual operation, production efficiency is greatly improved, and production quality is guaranteed.

Description

Technical Field

[0001] This utility model relates to the field of ceramic processing technology, specifically to an auxiliary device for a polishing machine with functions of placing, collecting, and flipping ceramic sheets. Background Technology

[0002] In the processing of ceramic substrates, a polishing machine is needed to remove defects, processing-induced alterations, and scratches created during the grinding process on the surface of the ceramic substrate. Polishing technology is then used to further remove surface or subsurface damage caused during grinding, thereby obtaining a smooth surface with lower roughness. Existing polishing equipment requires manual placement of the ceramic substrate into the polishing disc of the machine, as well as manual loading, unloading, and flipping. This not only results in low automation and low production efficiency but also increases labor costs and compromises the stability of production quality.

[0003] Therefore, it is essential to design an auxiliary device for a polishing machine that can automatically load, unload, and flip films, in order to improve production efficiency, ensure production quality, and reduce production costs. Summary of the Invention

[0004] This invention aims to solve the technical problem of low production efficiency and high labor costs caused by the need for manual placement, collection, and flipping of polishing sheets when using a polishing machine. The purpose is to provide an auxiliary device for a polishing machine with placement, collection, and flipping functions. By setting up a sheet picking and placing mechanism, a sheet collecting frame, and a sheet flipping frame, automatic product picking and placing is achieved. At the same time, the product can be flipped to facilitate double-sided polishing, reducing manual operation, significantly improving production efficiency, and ensuring product quality.

[0005] This utility model is achieved through the following technical solution:

[0006] An auxiliary device for a polishing machine with film loading, film receiving and flipping functions includes a base, and a film loading and unloading mechanism, a film receiving rack and a film flipping rack disposed on the base; The film picking and placing mechanism includes a retractable and rotatable main shaft and a suction cup assembly. The retractable and rotatable main shaft is connected to the suction cup assembly via a crossbeam for adsorbing the product and placing it into or detaching it from the scanning disc. The receiving rack and flipping rack have the same structure, including a flip-up mounting frame and a material box, with the material box fixed on the mounting frame; The film picking and placing mechanism picks up the product from the film receiving rack and places it into the scanning disc. After one side is scanned, the product is placed into the flipping rack. The product is flipped over by the mounting frame. The film picking and placing mechanism picks up the product from the flipping rack again and places it into the scanning disc for scanning the other side.

[0007] Furthermore, the base includes a guide rail, a sliding frame, a limiting block, and a soft pad. The sliding frame is embedded in the guide rail and slidably connected to the guide rail. The end of the guide rail is provided with a limiting block, and the opposite surface of the limiting block is provided with a soft pad.

[0008] Furthermore, the retractable and rotatable spindle includes a spindle body, a telescopic device, and a first rotating mechanism. The spindle body is mounted on a base, the upper end of the spindle body is connected to the telescopic device, and the output end of the telescopic device is equipped with the first rotating mechanism.

[0009] Furthermore, the suction cup assembly includes a second rotating mechanism, a main suction cup bracket, multiple sub-brackets, and a suction cup body. The main suction cup bracket is connected to the second rotating mechanism, and the multiple sub-brackets are fixed below the main suction cup bracket. Each sub-bracket is equipped with a suction cup body.

[0010] Furthermore, the suction cup assembly is also equipped with a photoelectric sensor for identifying the positioning marks on the scanning disc.

[0011] Furthermore, the scanning disc has a groove for placing the product, and a silicone pad is provided in the groove.

[0012] Furthermore, the receiving frame and flipping frame structure also include a support and a support frame. The support frame is fixed to the base by the support, and the mounting frame is rotatably connected to the support frame.

[0013] Furthermore, the mounting bracket is driven to flip by a third rotating mechanism.

[0014] Furthermore, the material box includes a first cover, a box body, and a second cover, wherein the first cover and the second cover are rotatably connected to the box body.

[0015] Furthermore, a first micro cylinder is connected between the first cover and the box body for opening and closing the first cover, and a second micro cylinder is connected between the second cover and the box body for opening and closing the second cover.

[0016] Compared with the prior art, this utility model has the following advantages and beneficial effects: In use, the product to be polished is placed in the receiving rack. The picking and placing mechanism moves the suction cup assembly through extension and rotation, using the suction cup assembly to pick up the product from the receiving rack and place it into the polishing disc. After one side is polished, the picking and placing mechanism moves again to pick up the product from the polishing disc and place the polished product into the material box of the flipping rack. Then, the mounting bracket in the flipping rack rotates, causing the material box to flip over so that the unpolished side faces upward. The suction cup assembly then picks up the product again and places it into the polishing disc for the other side to be polished. Finally, after both sides are polished, the suction assembly picks up the product and places it into the receiving rack, where the operator can then remove all of them. This achieves automatic product picking and placing, and also allows for product flipping, facilitating double-sided polishing, reducing manual operation, significantly improving production efficiency, and ensuring product quality. Attached Figure Description

[0017] The accompanying drawings, which are included to provide a further understanding of the embodiments of the present invention and form part of this application, do not constitute a limitation thereof. In the drawings: Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the suction cup assembly. Figure 3 This is a schematic diagram of the structure of a CD-ROM. Figure 4 A schematic diagram of the structure of a film receiving frame or film flipping frame; Figure 5 A top view of the film receiving rack or film flipping rack; Figure 6 This is a schematic diagram of the material box structure.

[0018] The markings and corresponding component names in the attached diagram are as follows: 1-Base, 101-Guide rail, 102-Sliding frame, 103-Limit stop, 104-Soft pad, 2-Main shaft body, 3-Telescopic device, 4-First rotating mechanism, 5-Crossbeam, 6-Suction cup assembly, 601-Second rotating mechanism, 602-Main suction cup bracket, 603-Sub-bracket, 604-Suction cup body, 7-Scanning disc, 701-Groove, 702-Silicone pad, 703-Positioning mark, 8-Photoelectric sensor, 9-Receiving frame, 10-Flipping frame, 11-Support, 12-Support frame, 13-Mounting frame, 14-Materials box, 141-First cover, 142-First micro cylinder, 143-Box body, 144-Second micro cylinder, 145-Second cover, 15-Third rotating mechanism. Detailed Implementation

[0019] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the embodiments and accompanying drawings. The illustrative embodiments and descriptions of this utility model are only used to explain this utility model and are not intended to limit this utility model.

[0020] In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. However, it will be apparent to those skilled in the art that these specific details are not necessary to implement the present invention. In other embodiments, well-known structures, circuits, materials, or methods are not specifically described in order to avoid obscuring the present invention.

[0021] In the description of this utility model, the terms "one embodiment," "some embodiments," "illustrative embodiment," "example," "specific example," or "some examples," etc., refer to specific features, structures, materials, or characteristics described in connection with that embodiment or example, which are included in at least one embodiment or example of this utility model. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0022] In the description of this utility model, "several" means one or more, "multiple" means two or more, "greater than," "less than," and "exceeding" are understood to exclude the stated number, while "above," "below," and "within" are understood to include the stated number. The use of "first" and "second" in the description is merely for distinguishing technical features and should not be construed as indicating or implying relative importance, or implicitly indicating the number of indicated technical features, or implicitly indicating the order of the indicated technical features.

[0023] In the description of this utility model, the indicated orientation or positional relationship is based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship that the product of this application is usually placed in when in use, or the orientation or positional relationship that is commonly understood by those skilled in the art. It is only for the convenience of describing this application and simplifying the description, and is not intended to indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation of this application.

[0024] Meanwhile, the terms "set up," "assemble," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0025] Example

[0026] This embodiment provides an auxiliary device for a laser cleaning machine with film loading, film unloading, and film flipping functions, such as... Figures 1-6 As shown, it includes a base 1, and a film picking and placing mechanism, a film receiving rack 9 and a film flipping rack 10 disposed on the base 1; The film picking and placing mechanism includes a retractable and rotatable main shaft and a suction cup assembly 6. The retractable and rotatable main shaft is connected to the suction cup assembly 6 through a crossbeam 5 for adsorbing the product and placing it into or out of the scanning disc 7. The receiving frame 9 and the flipping frame 10 have the same structure, including a flip-up mounting frame 13 and a material box 14, wherein the material box 14 is fixed on the mounting frame 13; The film picking and placing mechanism picks up the product from the film receiving rack 9 and places it into the scanning disc 7. After one side is scanned, the product is placed into the flipping rack 10. The product is flipped over by the mounting rack 13. The film picking and placing mechanism picks up the product from the flipping rack 10 again and places it into the scanning disc 7 for scanning the other side.

[0027] In use, the product to be polished is placed in the receiving rack 9. The picking and placing mechanism moves the suction cup assembly 6 by extending and rotating. The suction cup assembly 6 picks up the product from the receiving rack 9 and places it into the polishing disc 7. After one side is polished, the picking and placing mechanism moves again to pick up the product from the polishing disc 7 and places the polished product into the material box 14 of the flipping rack 10. Then, the mounting bracket 13 in the flipping rack 10 rotates to flip the material box 14 so that the unpolished side faces upward. The suction cup assembly 6 then picks up the product again and places it into the polishing disc 7 for the other side to be polished. Finally, after both sides are polished, the suction assembly picks up the product and places it into the receiving rack 9, and the operator can then remove all of them. This achieves automatic product picking and placing, and also allows for product flipping, facilitating double-sided polishing, reducing manual operation, significantly improving production efficiency, and ensuring production quality.

[0028] like Figure 1 As shown, the base 1 includes a guide rail 101, a sliding frame 102, a limiting block 103, and a soft pad 104. The sliding frame 102 is embedded in the guide rail 101 and slidably connected to the guide rail 101. The end of the guide rail 101 is provided with a limiting block 103, and the opposite surface of the limiting block 103 is provided with a soft pad 104. The guide rail 101 consists of two parallel I-beams, fixed to the ground on the left side in front of the polishing machine. The two ends of the I-beams are equipped with limiting blocks 103 to restrict the movement of the main shaft body 2, the flipping frame 10, and the receiving frame 9. The opposite surfaces of the two limiting blocks 103 are covered with soft pads 104, such as silicone, to prevent hard collisions that could damage the equipment and products during the movement of the main body, the flipping frame 10, and the receiving frame 9.

[0029] See also Figure 1 The film picking and placing mechanism includes a retractable and rotatable main shaft and a suction cup assembly 6. The retractable and rotatable main shaft includes a main shaft body 2, a telescopic device 3, and a first rotating mechanism 4. The main shaft body 2 is mounted on a base 1, and the upper end of the main shaft body 2 is connected to the telescopic device 3. The output end of the telescopic device 3 is equipped with the first rotating mechanism 4. By setting the telescopic device 3 (e.g., a telescopic cylinder), the suction cup assembly 6 can move up and down. By setting the first rotating mechanism 4, the suction cup assembly 6 can rotate at three points (film receiving rack 9, scanning disc 7, and flipping rack 10), thereby realizing the film picking and receiving functions.

[0030] It should be noted that the first rotating mechanism 4, the second rotating mechanism 601 and the third rotating mechanism 15 described in this utility model are all rotating drive mechanisms used to drive the components connected to them to rotate. Any device in the prior art that can achieve rotating drive can be used, such as a motor.

[0031] See Figure 2 The suction cup assembly 6 includes a second rotating mechanism 601, a main suction cup bracket 602, multiple sub-brackets 603, and a suction cup body 604. The main suction cup bracket 602 is connected to the second rotating mechanism 601. The multiple sub-brackets 603 are fixed below the main suction cup bracket 602, and each sub-bracket 603 is equipped with a suction cup body 604. The suction cup body 604 is air-suction type, connected to a vacuum system to provide suction force. The suction nozzle is made of ordinary rubber, which has a cushioning effect and avoids damage to thin, sheet-like products.

[0032] The suction cup assembly 6 is also equipped with a photoelectric sensor 8 for identifying the positioning mark 703 on the scanning disc 7. The second rotating mechanism 601 can make the multiple suction cup bodies 604 rotate as a whole, and the photoelectric sensor 8 identifies the positioning mark 703 on the scanning disc 7 for positioning, so as to accurately place the product into the scanning disc 7.

[0033] like Figure 3 As shown, the scanning disc 7 has a groove 701 for placing products, and a silicone pad 702 is placed inside the groove 701. The scanning disc 7 is connected to the plate of the polishing machine via a locking screw hole. The groove 701 of the scanning disc 7 is 0.2 mm deeper than the silicone pad 702, and the size of the groove 701 is slightly larger than the product to be processed. The groove 701 has a φ10 through hole in the center for connecting to the vacuum line of the bottom polishing machine. The number of grooves 701 corresponds to the number of suction cup bodies 604, allowing multiple products to be placed at once. The silicone pad 702 is 2-3 mm thick, the same size as the product, and has adhesive on the bottom, fitting flatly inside the groove 701 of the base plate. The silicone pad 702 has horizontally and vertically distributed slots in the center for connecting to the vacuum system of the polishing machine.

[0034] like Figure 4 and Figure 5 As shown, the receiving rack 9 and the flipping rack 10 have the same structure. Besides the mounting frame 13 and the material box 14, they also include a support 11 and a support frame 12. The support frame 12 is fixed to the base 1 via the support 11. The mounting frame 13 is rotatably connected to the support frame 12, and the mounting frame 13 is driven to flip by the third rotating mechanism 15. The number of material boxes 14 is the same as the number of grooves 701 in the scanning disc 7 and the number of suction cup bodies 604, thus enabling multiple products to be flipped simultaneously.

[0035] like Figure 6 As shown, the material box 14 includes a first cover 141, a box body 143, and a second cover 145. The first cover 141 and the second cover 145 are rotatably connected to the box body 143. Specifically, a first micro cylinder 142 is connected between the first cover 141 and the box body 143 for opening and closing the first cover 141, and a second micro cylinder 144 is connected between the second cover 145 and the box body 143 for opening and closing the second cover 145. The opening and closing of the cover is controlled by the first micro cylinder 142 and the second micro cylinder 144. It should be understood that only the upper cover can be opened, and the lower cover cannot be opened to prevent the product inside the material box 14 from falling out.

[0036] Finally, it should be noted that the above specific embodiments are only used to describe the purpose, technical solution, and beneficial effects of this utility model in detail. It should be understood that the above description is only a specific implementation of this utility model and is not intended to limit the protection scope of this utility model. Although this utility model has been described in detail with reference to the foregoing specific embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions or improvements can be made to some or all of the technical features. These modifications, equivalent substitutions, and improvements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this utility model, and they should all be covered within the scope of the claims and specification of this utility model.

Claims

1. An auxiliary device for a polishing machine with functions of loading, unloading, and flipping films, characterized in that, It includes a base (1), and a film picking and placing mechanism, a film receiving rack (9) and a film flipping rack (10) provided on the base (1); The film picking and placing mechanism includes a retractable and rotatable main shaft and a suction cup assembly (6). The retractable and rotatable main shaft is connected to the suction cup assembly (6) through a crossbeam (5) for adsorbing the product and placing it into or out of the scanning disc (7). The receiving rack (9) and the flipping rack (10) have the same structure, including a flip-up mounting frame (13) and a material box (14), wherein the material box (14) is fixed on the mounting frame (13); The film picking and placing mechanism picks up the product from the film receiving rack (9) and places it into the scanning optical disc (7). After one side is scanned, the product is placed into the flipping rack (10). The product is flipped over by the mounting rack (13). The film picking and placing mechanism picks up the product from the flipping rack (10) again and places it into the scanning optical disc (7) for scanning the other side.

2. The auxiliary device for a laser polishing machine with film loading, film unloading, and film flipping functions according to claim 1, characterized in that, The base (1) includes a guide rail (101), a sliding frame (102), a limiting block (103), and a soft pad (104). The sliding frame (102) is embedded in the guide rail (101) and slidably connected to the guide rail (101). The end of the guide rail (101) is provided with a limiting block (103), and the opposite surface of the limiting block (103) is provided with a soft pad (104).

3. The auxiliary device for a laser polishing machine with film loading, film unloading, and film flipping functions as described in claim 1, characterized in that, The retractable and rotatable spindle includes a spindle body (2), a telescopic device (3) and a first rotating mechanism (4). The spindle body (2) is mounted on a base (1). The upper end of the spindle body (2) is connected to the telescopic device (3). The output end of the telescopic device (3) is equipped with the first rotating mechanism (4).

4. The auxiliary device for a laser polishing machine with film loading, film unloading, and film flipping functions according to claim 1, characterized in that, The suction cup assembly (6) includes a second rotating mechanism (601), a main suction cup bracket (602), multiple sub-brackets (603), and a suction cup body (604). The main suction cup bracket (602) is connected to the second rotating mechanism (601), and the multiple sub-brackets (603) are fixed below the main suction cup bracket (602). Each sub-bracket (603) is equipped with a suction cup body (604).

5. The auxiliary device for a laser polishing machine with film loading, film unloading, and film flipping functions according to claim 1, characterized in that, The suction cup assembly (6) is also equipped with a photoelectric sensor (8) for identifying the positioning mark (703) on the scanning disc (7).

6. The auxiliary device for a laser polishing machine with film loading, film unloading, and film flipping functions according to claim 1, characterized in that, The scanning disc (7) has a groove (701) for placing the product, and a silicone pad (702) is provided in the groove (701).

7. The auxiliary device for a laser polishing machine with film loading, film unloading, and film flipping functions according to claim 1, characterized in that, The structure of the receiving frame (9) and the flipping frame (10) also includes a support (11) and a support frame (12). The support frame (12) is fixed on the base (1) by the support (11), and the mounting frame (13) is rotatably connected to the support frame (12).

8. The auxiliary device for a laser polishing machine with film loading, film unloading, and film flipping functions according to claim 7, characterized in that, The mounting bracket (13) is driven to rotate by a third rotating mechanism (15).

9. The auxiliary device for a laser polishing machine with film loading, film unloading, and film flipping functions according to claim 1, characterized in that, The material box (14) includes a first cover (141), a box body (143), and a second cover (145), wherein the first cover (141) and the second cover (145) are rotatably connected to the box body (143).

10. The auxiliary device for a laser polishing machine with film loading, film unloading, and film flipping functions according to claim 9, characterized in that, A first micro cylinder (142) is connected between the first cover (141) and the box (143) for opening and closing the first cover (141), and a second micro cylinder (144) is connected between the second cover (145) and the box (143) for opening and closing the second cover (145).

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